Full-automatic tealeaves liquid filling machine
Technical Field
The utility model relates to the technical field of tea production, in particular to a full-automatic tea filling machine.
Background
Tea leaves refer to leaves or buds of tea trees, and generally the tea leaves refer to a drink which is processed by leaves of tea trees and can be directly soaked in boiled water. In the production process of tea, tea finished products can be produced only by a series of processes of withering, fermenting, deactivating enzymes, rolling, drying, refining and the like of tender shoots or new leaves of tea trees, and the tea finished products can be sold in the market after being filled and packaged.
At present, in the filling production process of tea, the existing mode generally adopts the manual work to fill the tea, and the production efficiency of this kind of filling mode is lower, and weight is inhomogeneous, has reduced the packing efficiency of tea to and the production requirement. Therefore, in order to solve the problem, it is necessary to design a fully automatic tea filling machine to meet the use requirement.
Disclosure of Invention
The utility model aims to provide a full-automatic tea filling machine so as to solve the problems.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic tealeaves liquid filling machine, includes frame, conveyer belt, carousel, filling section of thick bamboo and controller, fixedly provided with bottom plate in the frame, the top fixed mounting of bottom plate has servo motor one, servo motor one's driving end is provided with helical gear one, still install the transmission shaft through the bearing frame on the bottom plate, the bottom of transmission shaft is fixed to be provided with helical gear two, helical gear two is connected with helical gear one meshing on the servo motor one.
Preferably, the top of transmission shaft installs connecting plate and belt pulley one, be connected through belt one and belt pulley two transmission on the belt pulley one, belt pulley two fixed mounting is in the pivot, pivot movable mounting is in the one end of connecting plate, still fixed mounting has the carousel in the pivot.
Preferably, the other end of the connecting plate is fixedly arranged on the supporting frame, a vertical frame is fixedly arranged above the supporting frame, a sleeve is arranged on the surface of the vertical frame, and the sleeve is fixedly connected with the vertical frame through an adjusting button.
Preferably, the sleeve is fixedly provided with a mounting frame, and the mounting frame is provided with a filling cylinder.
Preferably, a round hole is formed in the connecting plate, and a plurality of limiting grooves are formed in the rotary disc in a circumferential array mode.
Preferably, a second servo motor is fixedly installed on the frame, a third belt pulley is arranged at the transmission end of the second servo motor, the third belt pulley is in transmission connection with a fourth belt pulley through a second belt, the fourth belt pulley is installed at one end of a roll shaft, the roll shaft is installed above the frame through an installation seat, and a conveying belt is arranged on the surface of the roll shaft.
Preferably, a gathering plate is arranged above the conveying belt, and a turntable is arranged between the gathering plates.
Preferably, a controller is installed on one side of the supporting frame through a wire harness pipe, and the controller controls the operation of the first servo motor and the second servo motor and the quantitative filling of the filling cylinder respectively.
The beneficial effects of the utility model are as follows: the first servomotor drives the first bevel gear to rotate, the first bevel gear is meshed with the second bevel gear, so as to drive a transmission shaft on the second bevel gear to rotate, a belt pulley arranged on the transmission shaft is in transmission connection with the second belt pulley on the rotation shaft, so that the rotation of the rotation shaft is driven, the next packaging cans enter the rotation shaft to be filled, the controller sets the filling amount according to the packaging requirements, so that tea is filled into the packaging cans sequentially through the filling barrels above, a full-automatic filling system is realized along with the rotation of the rotation shaft, and the filled packaging cans enter the next process along with the transmission of the transmission shaft; the device realizes transmission work by driving the conveying belt through the servo motor II, drives the transmission shaft to operate through the servo motor I, further drives the turntable to operate, realizes full-automatic filling of the packaging can under the filling of the filling barrel, and can greatly improve the working efficiency and the filling effect compared with the traditional mode, and provides effective guarantee for processing production.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a structural effect diagram of the present utility model;
FIG. 3 is a front elevational view of the structure of the present utility model;
FIG. 4 is a rear elevational view of the structure of the present utility model;
FIG. 5 is a top plan view of the structure of the present utility model;
fig. 6 is an enlarged view of the a structure of the present utility model.
In the figure: 1-rack, 2-conveyer belt, 3-carousel, 4-filling section of thick bamboo, 5-controller, 6-bottom plate, 7-servo motor first, 8-helical gear first, 9-transmission shaft, 10-helical gear second, 11-connecting plate, 12-belt pulley first, 13-belt first, 14-belt pulley second, 15-pivot, 16-support frame, 17-grub, 18-sleeve pipe, 19-adjusting knob, 20-mounting bracket, 21-round hole, 22-limit groove, 23-servo motor second, 24-belt pulley third, 25-belt second, 26-belt pulley fourth, 27-roller, 28-mount pad, 29-gathering plate, 30-pencil pipe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the present utility model provides a technical solution: the utility model provides a full-automatic tealeaves liquid filling machine, including frame 1, conveyer belt 2, carousel 3, filling section of thick bamboo 4 and controller 5, fixedly on frame 1 be provided with bottom plate 6, the top fixed mounting of bottom plate 6 has servo motor one 7, servo motor one 7's driving end is provided with helical gear one 8, still install transmission shaft 9 through the bearing frame on the bottom plate 6, transmission shaft 9's bottom is fixed to be provided with helical gear two 10, helical gear two 10 is connected with the helical gear one 8 meshing on the servo motor one 7, through the operation of servo motor one 7, drive helical gear one 8 and rotate, and helical gear one 8 meshing is connected helical gear two 10, thereby drive the transmission shaft 9 on the helical gear two 10 and rotate.
The top of transmission shaft 9 installs connecting plate 11 and belt pulley one 12, it is to be noted that connecting plate 11 is fixed, transmission shaft 9 is connected with connecting plate 11 through the bearing frame here, thereby make transmission shaft 9 keep steady rotation state, first 13 of belt pulley and belt pulley two 14 transmission connection on 12, belt pulley two 14 fixed mounting is on pivot 15, pivot 15 movable mounting is in the one end of connecting plate 11, still fixed mounting has carousel 3 on 15, through the belt pulley one 12 that sets up on transmission shaft 9, under the belt pulley two 14 transmission connection on 13 and pivot 15, drive pivot 15 and rotate, further realize the rotation of carousel 3, round hole 21 has been seted up on connecting plate 11, circumference array is provided with a plurality of spacing recess 22 on carousel 3, in this embodiment, spacing recess 22 has seted up six, spacing recess 22 is used for spacing empty packing jar (not shown in the figure) that comes from conveyer belt 2 transmission, a spacing recess 22 only holds a packing jar, thereby can only carry out the filling transmission operation with empty packing jar in proper order along with the rotation of carousel 3.
The other end of the connecting plate 11 is fixedly arranged on the supporting frame 16, a vertical frame 17 is fixedly arranged above the supporting frame 16, a sleeve 18 is arranged on the surface of the vertical frame 17, the sleeve 18 is fixedly connected with the vertical frame 17 through an adjusting button 19, the position of the sleeve 18 on the vertical frame 17 can be selectively fixed through the adjusting button 19, a mounting frame 20 is fixedly arranged on the sleeve 18, a filling cylinder 4 is arranged on the mounting frame 20, and accordingly the height of the filling cylinder 4 is adjusted, the filling cylinder 4 is positioned above the turntable 3 and is arranged on the same vertical line with a limiting groove 22 and a round hole 21.
The machine frame 1 is fixedly provided with a servo motor II 23, the transmission end of the servo motor II 23 is provided with a belt pulley III 24, the belt pulley III 24 is in transmission connection with a belt pulley IV 26 through a belt II 25, the belt pulley IV 26 is arranged at one end of a roller shaft 27, the roller shaft 27 is arranged above the machine frame 1 through a mounting seat 28, the surface of the roller shaft 27 is provided with a conveying belt 2, the roller shaft 27 is driven to rotate under the transmission connection of the belt II 23 through the operation of the servo motor II 23, so that the conveying belt 2 is driven to work, the conveying belt 2 is used for conveying empty packaging cans, a gathering plate 29 is arranged above the conveying belt 2, a turntable 3 is arranged between the gathering plates 29, the gathering plate 29 is fixedly arranged with the machine frame 1 and can adjust the distance between the gathering plates 29, the technology is the prior art, the mounting description is not drawn in the figure, the technology is known to a person skilled in the art, and the technology is not described in detail herein, the technology is used for making the empty packaging cans enter limit grooves 22 arranged in the turntable 3 under the action of the gathering plate 29, and the filling operation is carried out.
One side of the support frame 16 is provided with a controller 5 through a wire harness pipe 30, the controller 5 is available in the prior art, the principle and operation of the controller 5 are not described in detail here, and the controller 5 controls the operation of the first servo motor 7 and the second servo motor 23 and the quantitative filling of the filling cylinder 4 respectively.
The utility model is implemented in particular: through the operation of servo motor two 23, drive roller 27 rotation under the transmission connection of belt two 25, thereby drive conveyer belt 2 and carry out work, be used for transmitting empty packaging jar on the conveyer belt 2, and under the effect of gathering plate 29, make the packaging jar get into in the limiting groove 22 that sets up in carousel 3, and servo motor one 7's operation, drive helical gear one 8 and rotate, and helical gear one 8 meshing is connected helical gear two 10, thereby drive transmission shaft 9 on helical gear two 10 and rotate, belt pulley one 12 that sets up on transmission shaft 9 is connected with belt two 14 transmission on the pivot 15 through belt one 13, thereby drive pivot 15 and rotate, further realize the rotation of carousel 3, thereby realize that the packaging jar is gone into in carousel 3 one by one, the packing jar is waited to pack, controller 5 sets for the filling quantity according to the packing requirement, thereby carry out filling tealeaves in proper order in the empty packaging jar through the filling section of thick bamboo 4 of top, along with the rotation of carousel 3, realize full automatization system, the packing jar that the filling is accomplished then gets into next process along with the transmission of conveyer belt 2.
This device drives conveyer belt 2 through servo motor two 23 and realizes transmission work, drives transmission shaft 9 operation through servo motor one 7, and further drives carousel 3 operation, under the filling of filling section of thick bamboo 4, realizes the full automatization filling of packaging jar, compares traditional mode, can improve work efficiency greatly to and the filling effect provides effectual guarantee for processing production.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.