CN220594108U - Welding device for mask ear strap - Google Patents
Welding device for mask ear strap Download PDFInfo
- Publication number
- CN220594108U CN220594108U CN202321839467.6U CN202321839467U CN220594108U CN 220594108 U CN220594108 U CN 220594108U CN 202321839467 U CN202321839467 U CN 202321839467U CN 220594108 U CN220594108 U CN 220594108U
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- welding
- driving motor
- welding device
- ear
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- 238000003825 pressing Methods 0.000 claims description 44
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000010008 shearing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 230000010355 oscillation Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The utility model relates to a welding device, in particular to a welding device for a mask ear strap. The welding device comprises an assembly plate, a driving motor, a lifting cylinder, a rotating disk, a fixed clamping jaw and a welding head, wherein the driving motor is fixedly arranged on the assembly plate, and the fixed clamping jaw is arranged on an output shaft of the driving motor through the rotating disk; lifting cylinders are respectively arranged on the assembly plates on two sides of the driving motor, welding heads are arranged at the ends of piston rods of the lifting cylinders, and pneumatic scissors are arranged outside the welding heads. According to the welding device, the ear belt can be driven to rotate along the circumferential direction through the fixed clamping jaw and the driving motor, and the ear belt can be automatically segmented and fed through the shearing of the pneumatic scissors, so that the time for feeding the ear belt can be effectively reduced, the production efficiency is effectively improved, and the labor intensity is reduced; the ear strap can be welded after being segmented through the welding head; solves the problem of low production efficiency caused by the fact that the prior ear strap welding device needs to manually insert the ear strap.
Description
Technical Field
The utility model relates to a welding device, in particular to a welding device for a mask ear strap.
Background
The mask comprises a mask body and an ear strap. In the production process of the mask, the mask body and the ear strap are generally connected in a welding (hot melt welding or ultrasonic welding) mode. The utility model discloses an ear area welding set of N95 gauze mask all-in-one, including the brace table, four equal fixedly connected with support columns in lower side of brace table, the equal fixedly connected with slipmat of lower extreme of support column, the upside fixedly connected with backup pad of brace table, the upside fixedly connected with roof of backup pad, the downside fixedly connected with electric telescopic handle of roof, the lower extreme fixedly connected with fixed block of electric telescopic handle, the cavity has been seted up to the inside of fixed block, the roof fixedly connected with spring of cavity, the lower extreme fixedly connected with slider of spring, the downside fixedly connected with connecting rod of slider, the spacing groove has been seted up in the diapire of cavity, and the lower extreme of connecting rod passes spacing groove fixedly connected with connecting block, the ear area welding set of an N95 gauze mask all-in-one of the utility model is convenient for spacing welding, make the accurate welding in the both sides of gauze mask upper surface of ear area, and is easy to operate, and be convenient for shock attenuation.
Above-mentioned ear area welding set can weld mask body and ear area, but during its welding, need pass four second perforation respectively with the both ends end of two ear areas and get into four spacing holes, just can weld the ear area. Which requires manual insertion of the ear strap for welding. Due to the need for manual operation, the production pace is slow and the consistency is poor, resulting in a low production efficiency. It is therefore necessary to design a welding device for the ear strap of the mask to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims at: aiming at the defects of the prior art, the welding device for the mask ear strap, which can effectively improve the production efficiency and solve the problem of low production efficiency caused by the fact that the ear strap is manually inserted into the existing ear strap welding device, is provided.
The technical scheme of the utility model is as follows:
the utility model provides a welding set of gauze mask ear area, includes assembly plate, driving motor, lift jar, rotary disk, fixed clamping jaw and soldered connection, its characterized in that: the assembly plate is fixedly provided with a driving motor, the assembly plates on two sides of the driving motor are respectively provided with a lifting cylinder, an output shaft of the driving motor and a piston rod of the lifting cylinder extend to the lower part of the assembly plate respectively, the end head of the output shaft of the driving motor extending to the lower part of the assembly plate is provided with a rotary disk, and the edges of the rotary disk are uniformly distributed with fixed clamping jaws; the end head of the piston rod of the lifting cylinder extending to the lower part of the assembly plate is provided with a welding head, and the assembly plate outside the welding head is provided with pneumatic scissors through a mounting plate.
The fixed clamping jaw comprises a supporting plate, clamping plates and a return spring which are arranged on the rotating disc in parallel, wherein the clamping plates are movably arranged between the supporting plates through pin shafts, one end head of each clamping plate is bent, and the bent clamping plate end head extends to the outer side of the circumference of the rotating disc; the other end head of the clamping plate is connected with the rotating disk through a reset spring.
The pneumatic scissors comprise a scissors body and driving cylinders respectively connected to the tail ends of handles of the scissors body.
And guide grooves are respectively arranged on the rotating disc below the welding head.
An arc-shaped upper push plate is arranged on the assembly plate at one side of the pneumatic scissors through a fixed rod, and the upper push plate is in sliding connection with the end head of the clamping plate at the outer side of the return spring; the assembly plate on the other side of the pneumatic scissors is movably provided with a circular arc-shaped pressing plate through a lower pressing cylinder, and the pressing plate is in abutting connection with the end head of the clamping plate on the outer side of the rotating disc.
The pressing plate end head at one side of the pneumatic scissors and the upper pushing plate end head at one side far away from the pneumatic scissors are respectively wedge-shaped.
Guide rods are respectively arranged at the end heads of the two ends of the pressing plate, and are connected with the assembly plate in an inserting mode through guide cylinders.
The utility model has the beneficial effects that:
according to the welding device for the ear belt of the mask, the ear belt can be driven to rotate along the circumferential direction through the fixed clamping jaw and the driving motor, and the ear belt can be automatically segmented and fed through the shearing of the pneumatic scissors, so that the time for feeding the ear belt can be effectively reduced, the production efficiency is effectively improved, and the labor intensity is reduced; the ear strap can be welded after being segmented through the welding head; solves the problem of low production efficiency caused by the fact that the prior ear strap welding device needs to manually insert the ear strap.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the distribution of the stationary jaw of the present utility model;
FIG. 3 is a schematic top view of the mounting plate of the present utility model;
fig. 4 is a schematic view of the structure of the stationary jaw of the present utility model.
In the figure: 1. the assembly plate, 2, driving motor, 3, lifting cylinder, 4, rotary disk, 5, welding head, 6, mounting plate, 7, backup pad, 8, splint, 9, reset spring, 10, scissors body, 11, driving cylinder, 12, guide slot, 13, dead lever, 14, push up board, 15, push down cylinder, 16, clamp plate, 17, guide arm, 18, guide cylinder, 19, ear strap.
Detailed Description
The welding device for the ear strap of the mask comprises an assembly plate 1, a driving motor 2, lifting cylinders 3, a rotating disc 4, fixing clamping jaws and a welding head 5, wherein the driving motor 2 is fixedly arranged on the assembly plate 1, the lifting cylinders 3 are respectively arranged on the assembly plate 1 on two sides of the driving motor 2, an output shaft of the driving motor 2 extends to the lower part of the assembly plate 1, the rotating disc 4 is arranged at the end of the output shaft of the driving motor 2 extending to the lower part of the assembly plate 1, the fixing clamping jaws are uniformly distributed on the edge of the rotating disc 4 and are used for clamping and fixing the ear strap on the rotating disc 4, so that the ear strap can be pulled to move through the fixing clamping jaws in the rotating process of the driving motor 2 driving the rotating disc 4, and automatic feeding is realized; the piston rod of the lifting cylinder 3 extends to the lower part of the assembly plate 1, and the welding head 5 is arranged at the end of the piston rod of the lifting cylinder 3 extending to the lower part of the assembly plate 1 so as to drive the welding head 5 to move downwards when the lifting cylinder 3 moves downwards, thereby pushing the ear belt end to be pressed down to the surface of the mask body through the welding head 5, and simultaneously welding the ear belt end and the mask body through the welding head 5. The welding head 5 can be a thermal welding head or an ultrasonic welding head, and when the welding head 5 is a thermal welding head, the welding head comprises an electric heating wire and a hot frit, and the welding head heats the ear belt and the mask body through heat generated by the electric heating wire so as to enable the ear belt and the mask body to be thermally fused into a whole; when the welding head is an ultrasonic welding head, the welding head comprises an ultrasonic oscillation circuit, a transducer, an amplitude transformer and a module, the welding head generates high-frequency oscillation through the ultrasonic oscillation circuit and the transducer, and further drives the module to vibrate at high frequency through the amplitude transformer, so that the ear belt and the mask body vibrate at high frequency, and under the condition of pressurization, the surfaces of the ear belt and the mask body are rubbed with each other to form fusion between molecular layers, and therefore welding is performed. The assembly plate 1 outside the welding head 5 is provided with pneumatic scissors through the mounting plate 6 so as to cut off the ear belt through the pneumatic scissors, thereby segmenting the ear belt. Because the feeding, sectioning and welding of the ear belt are all automatically carried out, the labor intensity can be effectively reduced and the production efficiency can be improved compared with the manual feeding of the ear belt.
The fixed clamping jaw comprises a supporting plate 7, clamping plates 8 and a reset spring 9 which are arranged on the rotating disc 4 in parallel, wherein the clamping plates 8 are movably arranged between the supporting plates 7 through pin shafts, one end of each clamping plate 8 is bent, and the bent end of each clamping plate 8 extends to the outer side of the circumference of the rotating disc 4; a reset spring 9 is arranged below the other end head of the clamping plate 8, one end head of the reset spring 9 is connected with the rotating disk 4, and the other end head of the reset spring 9 is connected with the clamping plate 8. The reset spring 9 drives the clamping plate 8 to rotate by taking the pin shaft as the axis through the elasticity of the reset spring 9, thereby driving the end of the bending clamping plate 8 to open with the rotating disk 4.
The pneumatic scissors comprise a scissors body 10 and driving air cylinders 11 which are respectively connected to the tail ends of handles of the scissors body 10, and the handles of the scissors body 10 are respectively driven to move by the driving air cylinders 11, so that the cutter head of the scissors body 10 is driven to move, the scissors body 10 is driven to open and close, the ear bands are sheared, and the ear bands are segmented.
The rotating disks 4 below the welding heads 5 are respectively provided with guide grooves 12, on one hand, the welding heads 5 are avoided through the guide grooves 12, and on the other hand, the welding heads 5 are guided through the guide grooves 12, so that the welding heads 5 are prevented from being deviated.
The assembly plate 1 on one side of the pneumatic scissors is provided with a fixed rod 13, the bottom end of the fixed rod 13 is fixedly provided with an upper push plate 14, the upper push plate 14 is arc-shaped, and the upper push plate 14 is in sliding connection with the end of the clamping plate 8 on the outer side of the reset spring 9. The upper push plate 14 is used for pushing the end of the clamping plate 8 on one side of the return spring 9 to lift up against the elastic force of the return spring 9, so that the bent end of the clamping plate 8 moves towards the rotating disc 4, and the ear belt clamp on the circumferential surface of the rotating disc 4 is fastened on the circumferential surface of the rotating disc 4, so that the rotating disc 4 can drive the ear belt to move in the rotating process. The end of the upper push plate 14 far away from one side of the pneumatic scissors is wedge-shaped, and the end of the upper push plate 14 is inserted below the clamping plate 8, so that the end of the clamping plate 8 is guided to move upwards to the push plate 14, and the upper push plate 14 can push up the end of the clamping plate 8. The assembly plate 1 at the other side of the pneumatic scissors is provided with a pressing cylinder 15, the end head of a piston rod of the pressing cylinder 15 penetrates through the assembly plate 1 to extend to the lower side of the assembly plate 1, the end head of the piston rod of the pressing cylinder 15 extending to the lower side of the assembly plate 1 is provided with a pressing plate 16, the pressing plate 16 is arc-shaped, and the pressing plate 16 is in abutting connection with the end head of the clamping plate 8 at the outer side of the rotating disc 4. The pressing cylinder 15 is used for driving the pressing plate 16 to lift through the pressing cylinder 15, and in the process that the pressing cylinder 15 drives the pressing plate 16 to move downwards, the pressing plate 16 extrudes the end of the bent clamping plate 8 to push the end of the clamping plate 8 to move towards the circumferential surface of the rotating disc 4, so that the clamping plate 8 overcomes the elasticity of the reset spring 9 to fasten the ear belt clip on the circumferential surface of the rotating disc 4; in the process that the pressing cylinder 15 drives the pressing plate 16 to move upwards, the pressing plate 16 does not press the clamping plate 8 any more, so that the clamping plate 8 can be opened under the elastic force of the reset spring 9. The end of the pressing plate 16 on one side of the pneumatic scissors is wedge-shaped, so that the clamping plate 8 is guided between the pressing plate 16 and the circumferential surface of the rotating disc 4 through the wedge-shaped end of the pressing plate 16.
Guide rods 17 are respectively arranged at the two end heads of the pressing plate 16, and the guide rods 17 are connected with the assembly plate 1 in an inserting way through guide cylinders 18. The guide rod 17 is used for guiding the pressing plate 16 in cooperation with the guide cylinder 18, so that the pressing plate 16 is prevented from shifting in the process of pressing the clamping plate 8; on the other hand, the guide rod 17 is matched with the guide cylinder 18 to reduce the lateral pressure of the pressing cylinder 15, so that the service life of the pressing cylinder 15 is prolonged.
Before the welding device of the mask ear belt works, the ear belt penetrates into the space between the rotating disc 4 and the clamping plate 8 from the middle part of the rotating disc 4 opposite to the pressing plate 16, and the ear belt extends into the guide groove 12.
When the welding device for the mask ear strap works, the pressing cylinder 15 is started, and the pressing cylinder 15 drives the pressing plate 16 to move downwards. After the pressing plate 16 descends to the right, the driving motor 2 is started, and the rotating disc 4 is driven to rotate 180 degrees through the driving motor 2. In the rotating process of the rotating disc 4, the end of the clamping plate 8 of the fixed clamping jaw sequentially moves to the upper pushing plate 14, after the clamping plate 8 moves to the upper pushing plate 14, the upper pushing plate 14 pushes the end of the clamping plate 8 on the outer side of the reset spring 9 to lift upwards to clamp and fix the ear belt on the rotating disc 4, and the rotating disc 4 drives the fixed ear belt to rotate. After the ear belt end rotates beyond the pneumatic scissors, the clamping plate 8 for fixing the clamping jaw enters between the pressing plate 16 and the rotating plate 4, the ear belt is kept clamped continuously under the action of the pressing plate 16, the rotating plate 4 is guaranteed to continuously drive the ear belt to move until the rotating plate 4 rotates 180 degrees, and in the process, the ear belt end rotates from one side of the pneumatic scissors to the lower side of the welding head 5 on the opposite side of the pneumatic scissors. After the rotary disk 4 rotates in place, a driving cylinder 11 of the pneumatic scissors is started to push a scissor body 10 to act, and ear belts are sheared by the middle parts of guide grooves 12. After the ear belt is cut off, the lifting cylinder 3 is started, the lifting cylinder 3 drives the welding head 5 to move downwards, and the welding head 5 pushes the ear belt to be pressed downwards to the mask body 1 to weld the ear belt and the mask body 1. After welding is completed, the lifting cylinder 3 drives the welding head 5 to reset upwards. After the welding head 5 is reset, the pressing cylinder 15 drives the pressing plate 16 to reset, so that the pressing plate 16 does not squeeze the clamping plate 8 any more, and the ear belt can be separated from the rotating disc 4. The ear belt is separated from the rotary disk 4 in the transmission process of the mask body. In the process of separating the ear belt, a new mask body 1 is transmitted below the rotating disc 4, the process is repeated, and the next working cycle is entered.
According to the welding device for the ear strap of the mask, the ear strap can be driven to rotate along the circumferential direction through the fixed clamping jaw and the driving motor 2, and the ear strap can be automatically segmented and fed through the shearing of the pneumatic scissors, so that the time for feeding the ear strap can be effectively reduced, the production efficiency is effectively improved, and the labor intensity is reduced; the ear strap can be welded after being segmented through the welding head 5; solves the problem of low production efficiency caused by the fact that the prior ear strap welding device needs to manually insert the ear strap.
Claims (7)
1. The utility model provides a welding set of gauze mask ear area, includes assembly plate (1), driving motor (2), lift jar (3), rotary disk (4), fixed clamping jaw and soldered connection (5), its characterized in that: the assembly plate (1) is fixedly provided with a driving motor (2), the assembly plates (1) on two sides of the driving motor (2) are respectively provided with a lifting cylinder (3), the output shaft of the driving motor (2) and the piston rod of the lifting cylinder (3) extend to the lower part of the assembly plate (1) respectively, the end head of the output shaft of the driving motor (2) extending to the lower part of the assembly plate (1) is provided with a rotating disk (4), and the edges of the rotating disk (4) are uniformly provided with fixed clamping jaws; the end head of a piston rod of the lifting cylinder (3) extending to the lower part of the assembly plate (1) is provided with a welding head (5), and pneumatic scissors are arranged on the assembly plate (1) outside the welding head (5) through a mounting plate (6).
2. The welding device for the ear strap of the mask according to claim 1, wherein: the fixed clamping jaw comprises a supporting plate (7), clamping plates (8) and a reset spring (9) which are arranged on the rotating disc (4) in parallel, wherein the clamping plates (8) are movably arranged between the supporting plates (7) through pin shafts, one end head of each clamping plate (8) is bent, and the end head of each clamping plate (8) in the bent shape extends to the outer side of the circumference of the rotating disc (4); the other end head of the clamping plate (8) is connected with the rotating disk (4) through a reset spring (9).
3. The welding device for the ear strap of the mask according to claim 1, wherein: the pneumatic scissors comprise a scissors body (10) and driving cylinders (11) respectively connected to the tail ends of handles of the scissors body (10).
4. The welding device for the ear strap of the mask according to claim 1, wherein: guide grooves (12) are respectively arranged on the rotating disc (4) below the welding head (5).
5. The welding device for the ear strap of the mask according to claim 1, wherein: an arc-shaped upper push plate (14) is arranged on the assembly plate (1) at one side of the pneumatic scissors through a fixed rod (13), and the upper push plate (14) is in sliding connection with the end head of the clamping plate (8) at the outer side of the return spring (9); the assembly plate (1) at the other side of the pneumatic scissors is movably provided with a circular arc-shaped pressing plate (16) through a pressing cylinder (15), and the pressing plate (16) is in abutting connection with the end head of the clamping plate (8) at the outer side of the rotating disc (4).
6. The welding device for the ear strap of a mask of claim 5, wherein: the end of the pressing plate (16) at one side of the pneumatic scissors and the end of the upper pushing plate (14) at one side far away from the pneumatic scissors are respectively wedge-shaped.
7. The welding device for the ear strap of a mask of claim 5, wherein: guide rods (17) are respectively arranged at the two end heads of the pressing plate (16), and the guide rods (17) are connected with the assembly plate (1) in an inserting mode through guide cylinders (18).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321839467.6U CN220594108U (en) | 2023-07-13 | 2023-07-13 | Welding device for mask ear strap |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321839467.6U CN220594108U (en) | 2023-07-13 | 2023-07-13 | Welding device for mask ear strap |
Publications (1)
Publication Number | Publication Date |
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CN220594108U true CN220594108U (en) | 2024-03-15 |
Family
ID=90175347
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321839467.6U Active CN220594108U (en) | 2023-07-13 | 2023-07-13 | Welding device for mask ear strap |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220594108U (en) |
-
2023
- 2023-07-13 CN CN202321839467.6U patent/CN220594108U/en active Active
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