Cutting fluid cooling circulation system of rectangular array grinding machine tool
Technical Field
The utility model relates to the technical field of grinding machine tool cutting fluid circulation, in particular to a rectangular array grinding machine tool cutting fluid cooling circulation system.
Background
The rectangular array grinding machine tool can process more workpieces simultaneously due to the fact that the main shafts of the rectangular array grinding machine tool participate in processing are arranged in an array mode, but the machining efficiency is remarkably improved, and meanwhile, abrasive dust generated in unit time and heat generated by grinding the workpieces are increased in multiple, so that higher requirements are placed on a cutting fluid cooling circulation system used by the rectangular array grinding machine tool.
The conventional solution is to provide a special paper tape filter for a grinding machine, but the conventional paper tape filter for the grinding machine has limited cooling capacity, the paper tape filter provided with a high-power cooler has overlarge volume, the whole size is even close to that of a matched machine tool, the space of a processing place is seriously occupied, and the equipment is usually independently controlled, is rarely associated with the machine tool, and is inconvenient to use.
Meanwhile, since the rectangular array grinding machine tool is commonly used for grinding aviation blades, abrasive particles generated by grinding are extremely fine due to the particularity of blade materials, part of abrasive dust still exists in cutting fluid after the grinding machine paper tape filter is used for filtering, the filtering effect is not ideal, the blade abrasive dust is a non-magnetic permeability material, and a conventional electromagnetic filtering mode cannot be used.
In view of this, we propose a rectangular array grinding machine cutting fluid cooling circulation system.
Disclosure of Invention
The utility model aims to provide a cutting fluid cooling circulation system of a rectangular array grinding machine tool, which is arranged in a three-layer three-dimensional way, wherein the upper layer is a filtering function area, the middle layer is a pipeline arrangement area, the bottom layer is an overflow type water tank with optimal design, the functions of filtering, cooling, sedimentation and the like are integrated, the flow and the temperature of the cutting fluid can be monitored in real time, and the functions are comprehensive.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the cutting fluid cooling circulation system of the rectangular array grinding machine tool comprises a water tank, wherein the upper end of the water tank is connected with an overhead frame structure through a screw, and the upper end of the overhead frame structure is connected with a filtering assembly through a screw;
the filter assembly comprises a slow flow water inlet tank, a plastic floating ball is arranged on one side of the slow flow water inlet tank, a first induction block is arranged on a connecting rod of the plastic floating ball, a paper feed switch is connected on one side of the connecting rod of the plastic floating ball, a driving sprocket shaft and a driven sprocket shaft are arranged at the lower end of the slow flow water inlet tank, one side of the driving sprocket shaft is connected with a driving sprocket through a chain, the driving sprocket is arranged at the output end of a paper feed motor, a rod penetrating chain net is arranged between the driven sprocket shaft and the driving sprocket shaft, and an upper water tank is arranged below the rod penetrating chain net.
Preferably, the middle of the filter assembly is provided with a middle shield, the top end of the middle shield is provided with an observation window, two ends of the middle shield are provided with a protective door through hinges, a filter paper support is arranged below the protective door on the left side, filter paper is placed on the filter paper support, and the filter paper is tiled on a rod-penetrating chain screen.
Preferably, the overhead frame structure comprises a support, a waste paper box is placed at the left end of the support, a water diversion block is fixed on the support, a liquid inlet pipeline connector and a liquid outlet pipeline connector are arranged on the water diversion block, and a liquid inlet pipeline is connected to the water diversion block.
Preferably, the other end of the liquid inlet pipeline is connected to a slow flow water inlet tank of the filter assembly, and the support is connected with the filter assembly through screws.
Preferably, the baffle is welded inside the water tank, the immersion coil cooler is installed to the left end of water tank, the water tank surface is provided with the runner, the inside water tank runner that is provided with of water tank, the liquid pump is installed to the right-hand member of water tank, the liquid pump is connected with the drain pipe, be provided with cutting fluid flow and temperature-detecting device on the drain pipe, one side of drain pipe is provided with the sleeve, telescopic lower extreme is provided with low liquid level detection switch, telescopic upper end is provided with high liquid level detection switch, be provided with the floater in the sleeve, be provided with response piece two on the connecting rod of floater.
Preferably, a water tank liquid level meter is arranged on the side face of the water tank, and a bottom liquid outlet is arranged at the bottom of the water tank.
By means of the technical scheme, the utility model provides a cutting fluid cooling circulation system of a rectangular array grinding machine tool. The method has at least the following beneficial effects:
(1) The utility model has compact structure, greatly reduces occupied space, and simultaneously combines the paper tape filter with natural precipitation to improve the filtering effect.
(2) The utility model adopts the design of large box inclined plane, is convenient for cleaning, reduces the volume, saves the consumption of cutting fluid, saves the cost, simultaneously detects the flow and the temperature of the cutting fluid in real time, and ensures the stability of the cutting fluid.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application:
FIG. 1 is an overall view of the present utility model;
FIG. 2 is a cross-sectional view of the overall structure of the present utility model;
FIG. 3 is a cross-sectional view of a filter assembly according to the present utility model;
FIG. 4 is a partial top view of a filter assembly of the present utility model;
FIG. 5 is an interior view of an overhead frame structure of the present utility model;
FIG. 6 is a schematic view of the overall water tank of the present utility model;
fig. 7 is a cross-sectional view of the water tank of the present utility model.
In the figure: 1. a filter assembly; 101. slowly flowing into the water tank; 102. a paper feed switch; 103. a plastic floating ball; 104. an induction block I; 105. a paper feed motor; 106. a drive sprocket; 107. a drive sprocket shaft; 108. penetrating a rod chain net; 109. driven sprocket shafts; 110. a filter paper; 111. a filter paper support; 112. an intermediate shield; 113. an observation window; 114. a protective door; 115. a hinge; 116. an upper water tank; 2. an overhead frame structure; 201. a bracket; 202. a liquid inlet pipeline; 203. a waste paper box; 204. dividing the water blocks; 205. a liquid inlet pipeline joint; 206. a liquid outlet pipeline joint; 3. a water tank; 4. a flow passage; 5. a water tank internal flow passage; 6. an immersion coil cooler; 7. feeding a liquid pump; 8. a cutting fluid flow and temperature detection device; 9. a floating ball; 10. a second induction block; 11. a low liquid level detection switch; 12. a high liquid level detection switch; 13. a liquid outlet pipe; 14. a tank level gauge; 15. and a bottom drain.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-7, the present utility model: the upper end of the water tank 3 is connected with an overhead frame structure 2 through a screw, and the upper end of the overhead frame structure 2 is connected with a filter assembly 1 through a screw; the filtering component 1 comprises a slow flow water inlet tank 101, a cutting fluid inlet pipeline is connected with a reserved threaded interface on a tank body, a water curtain is formed to flow downwards after the cutting fluid enters the slow flow tank, a plastic floating ball 103 is arranged on one side of the slow flow water inlet tank 101, a first sensing block 104 is arranged on a connecting rod of the plastic floating ball 103, a paper feed switch 102 is connected on one side of the plastic floating ball connecting rod, a driving sprocket shaft 107 and a driven sprocket shaft 109 are arranged at the lower end of the slow flow water inlet tank 101, one side of the driving sprocket shaft 107 is connected with a driving sprocket 106 through a chain, the driving sprocket 106 is arranged at the output end of a paper feed motor 105, a penetrating rod chain net 108 is arranged between the driven sprocket shaft 109 and the driving sprocket shaft 107, an upper water tank 116 is arranged below the penetrating rod chain net 108, a water outlet is welded at the bottom of the upper water tank 116, and the filtered cutting fluid flows downwards from the water outlet.
Wherein, the centre of filtering component 1 is provided with middle guard shield 112, and the top of middle guard shield 112 is provided with observation window 113, and observation window 113 can open and observe inside condition, and guard gate 114 is installed through hinge 115 at the both ends of middle guard shield 112, and guard gate 114 can upwards be lifted, conveniently changes the filter paper, and left guard gate 114 below is provided with filter paper support 111, has placed filter paper 110 on the filter paper support 111, and the filter paper support is here, and freely rotatable when the paper feed action, filter paper 110 tiling is on wearing pole chain net 108.
Wherein, overhead frame construction 2 is including support 201, waste paper box 203 has been placed to the left end of support 201, be fixed with water diversion piece 204 on the support 201, be provided with feed liquor pipeline joint 205 and play liquid pipeline joint 206 on the water diversion piece 204, be connected with feed liquor pipeline 202 on the water diversion piece 204, cutting liquid goes out liquid pipeline connection in play liquid coupling 206 department, gets into the lathe through the pipeline, water diversion piece 204 is fixed on support 201, the outlet pipe way is all connected here, filter paper of filter unit 1 exhaust is caught by waste paper box 203.
The other end of the liquid inlet pipe 202 is connected to the slow flow water inlet tank 101 of the filter assembly 1, and the bracket 201 is connected to the filter assembly 1 through screws.
Wherein, the inside welding of water tank 3 has the baffle, immersion coil cooler 6 is installed to the left end of water tank 3, water tank 3 surface is provided with runner 4, the inside water tank runner 5 that is provided with of water tank 3, the right-hand member of water tank 3 is installed and is gone up liquid pump 7, it is connected with drain pipe 13 to go up liquid pump 7, be provided with cutting fluid flow and temperature-detecting device 8 on the drain pipe 13, one side of drain pipe 13 is provided with the sleeve, the telescopic lower extreme is provided with low liquid level detection switch 11, telescopic upper end is provided with high liquid level detection switch 12, be provided with floater 9 in the sleeve, be provided with sensing piece two 10 on the connecting rod of floater 9.
Wherein, the side of the water tank 3 is provided with a water tank liquid level gauge 14, and the bottom of the water tank 3 is provided with a bottom liquid outlet 15.
When the cutting fluid cooling circulation system of the rectangular array grinding machine tool is used, cutting fluid flowing down from the slow-flow water inlet tank 101 is filtered by the filter paper 110, when the filtering speed of the filter paper 110 is reduced, the liquid level above the filter paper 110 is increased to drive the plastic floating ball 103 to be increased, when the plastic floating ball 103 is increased to a certain height, the first sensing block 104 is sensed by the paper feed switch 102, the paper feed switch 102 sends a signal to control the paper feed motor 105 to rotate, the driving chain wheel 106 drives the driving chain wheel shaft 107 to rotate through a chain, the driving chain wheel shaft 107 drives the rod penetrating chain net 108 to move, the rod penetrating chain net 108 drags the filter paper 110 above the rod penetrating chain net to move, the new filter paper 110 is moved below the slow-flow water inlet tank 101, the cutting fluid level is reduced, the paper feed motion is stopped, the filtered cutting fluid flows downwards from the water outlet of the upper water tank 116, the cutting fluid filtered from the filtering component enters the water tank inner flow channel 5 through the flow channel 4, enters the left separation water tank of the water tank 3, is cooled by the immersed coil cooler 6, overflows into the right separation water tank of the water tank 3, is sucked into the liquid outlet pipe 13 by the liquid feeding pump 7 arranged at the position, the liquid outlet pipe 13 is connected with the water dividing block 204 of the overhead frame structure 2, enters a machine tool pipeline through the water dividing block 204, when the machine tool controls the liquid feeding pump 7 to pump the cutting fluid into the pipeline, the water tank liquid level changes, when the water tank liquid level descends, the floating ball 9 descends, when the second sensing block 10 is detected by the low liquid level detection switch 11, the machine tool controls the water pump to stop, the liquid outlet pipe 13 does not discharge any more, and the liquid feeding pump 7 is prevented from sucking and damaging; when the liquid level of the water tank rises, the floating ball 9 rises, when the second sensing block 10 is detected by the high liquid level detection switch 12, the liquid feeding pump 7 on the machine tool stops working, the liquid feeding pipe 13 is not fed with liquid, the upper filtering component 1 is not fed with cutting liquid, the water tank is prevented from overflowing, the cutting liquid flow and the temperature detection device 8 can detect the temperature and the flow of the cutting liquid feeding liquid in real time and feed the cutting liquid back to the machine tool control system, when the temperature and the flow are abnormal, an alarm prompt is given, the liquid level of the water tank can be checked at any time through the water tank liquid level meter 14, the liquid feeding pump 7 is complementary with the liquid level switch control, and when the system needs to be cleaned, the sewage can be discharged through the bottom liquid discharging pipe 15.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.