CN220591429U - Cavity cooling, lubricating and spraying device for forging die - Google Patents
Cavity cooling, lubricating and spraying device for forging die Download PDFInfo
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- CN220591429U CN220591429U CN202322022701.2U CN202322022701U CN220591429U CN 220591429 U CN220591429 U CN 220591429U CN 202322022701 U CN202322022701 U CN 202322022701U CN 220591429 U CN220591429 U CN 220591429U
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- 238000005507 spraying Methods 0.000 title claims abstract description 34
- 238000005242 forging Methods 0.000 title claims abstract description 24
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 title claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 118
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 94
- 239000007788 liquid Substances 0.000 claims abstract description 84
- 238000003860 storage Methods 0.000 claims abstract description 61
- 239000007921 spray Substances 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000005068 cooling lubricant Substances 0.000 abstract description 31
- 238000012797 qualification Methods 0.000 abstract description 5
- 239000010687 lubricating oil Substances 0.000 abstract description 3
- 238000005461 lubrication Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 239000011550 stock solution Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model belongs to the technical field of forging die matching devices, and particularly relates to a cavity cooling lubrication spraying device for a forging die; the device comprises a water tank body, a spray gun, a liquid storage barrel, a diaphragm pump, a gas storage barrel, a pneumatic stirring pump and a stirring mechanism, wherein the liquid storage barrel, the diaphragm pump and the pneumatic stirring pump are sequentially fixed on the water tank body, a liquid inlet of the diaphragm pump is communicated with the inside of the water tank body, and a liquid outlet of the diaphragm pump is communicated with a liquid inlet of the liquid storage barrel; the spray gun is connected to the water tank body through a sliding mechanism, a liquid inlet of the spray gun is communicated with a liquid outlet of the liquid storage barrel, the liquid storage barrel is fixed on the water tank body, an air outlet of the liquid storage barrel is respectively communicated with the diaphragm pump and the pneumatic stirring pump, and the stirring mechanism is arranged in the water tank body; according to the utility model, the cooling lubricant is rapidly and uniformly sprayed on the surface of the die through the diaphragm pump, the liquid storage barrel and the spray gun, so that the cooling lubricant is prevented from being volatilized under the influence of high temperature, the lubricating effect of the lubricating oil is improved, and the qualification rate of produced products is improved.
Description
Technical Field
The utility model belongs to the technical field of forging die matching devices, and particularly relates to a cavity cooling, lubricating and spraying device for a forging die.
Background
Forging is an important process in machine manufacturing, some important parts with high stress are mostly manufactured by adopting a forging method, and in the die forging operation, a lubricating spraying device is required to continuously spray cooling lubricant in an atomized state into a cavity of a die for cooling and lubricating, however, the following defects are found in the process of spraying the cooling lubricant into the die at present:
1. most of the forging industry uses a pressure tank device to cool a cavity, the mixed liquid for cooling and lubricating the cavity is arranged in a pressure container, the cooling lubricant is sprayed out of the pressure tank by utilizing compressed air, the storage volume of the cavity cooling spray pressure tank is small, the cooling lubricant of the cavity needs to be frequently filled in each shift in the production process, the whole production line is stopped in the filling process, the production efficiency is affected, and when the cooling agent of the cavity is filled, an operator can easily operate by mistake, and a gland of the pressure tank is opened with pressure, so that safety accidents easily occur;
2. the temperature of the surface of the die is too high, the cooling lubricant cannot be sprayed in the die cavity rapidly and uniformly at constant pressure, and the part of the cooling lubricant affected by the high temperature volatilizes, so that the cooling and lubricating effects of the cooling lubricant are reduced, and the qualification rate of products is affected.
3. Most of cavity cooling lubricant is formed by mixing graphite and water, when gas does not circulate in a pressure tank, graphite with high density can be deposited at the bottom of the pressure tank, so that the cooling lubricant is unevenly stirred, and the quality of products is affected when the cooling lubricant is sprayed in the cavity.
Disclosure of Invention
In order to overcome the problems, the utility model provides a cavity cooling, lubricating and spraying device for a forging die; the mixed liquid in the water tank body is sprayed on the surface of the die through the diaphragm pump, the liquid storage barrel and the spray gun, so that the cooling lubricant is prevented from being volatilized under the influence of high temperature, the lubricating effect of lubricating oil is improved, the qualification rate of produced products is improved, the water tank is large in volume, the problem of small-sized pressure tanks is solved, the cooling lubricant in the cavity is frequently filled, the spray gun can translate along the threaded column, the labor intensity of an operator is reduced, the spraying range of the spray gun is improved, and the safety and the practicability of the device are improved.
The cavity cooling, lubricating and spraying device for the forging die comprises a water tank body 1, a spray gun 3, a liquid storage barrel 6, a diaphragm pump 7, a gas storage barrel 18, a pneumatic stirring pump 22 and a stirring mechanism 23, wherein the liquid storage barrel 6, the diaphragm pump 7 and the pneumatic stirring pump 22 are sequentially fixed on a water tank cover 9 of the water tank body 1, a liquid inlet of the diaphragm pump 7 is communicated with the inside of the water tank body 1, and a liquid outlet of the diaphragm pump 7 is communicated with a liquid inlet of the liquid storage barrel 6; the spray gun 3 is connected to the left side wall of the water tank body 1 through a sliding mechanism, a liquid inlet of the spray gun 3 is communicated with a liquid outlet of the liquid storage barrel 6, the gas storage barrel 18 is fixed on the rear side wall of the water tank body 1, an air outlet of the gas storage barrel is respectively communicated with air inlets of the diaphragm pump 7 and the pneumatic stirring pump 22, and the stirring mechanism 23 is arranged inside the water tank body 1;
the stirring mechanism 23 comprises a stirring shaft 231, stirring sheets 232, positioning rings 233, angle rods 234, stirring frames 235 and fixing rings 237, wherein the output end of the pneumatic stirring pump 22 penetrates through the water tank cover 9 to be fixedly connected with the top end of the stirring shaft 231, a plurality of stirring sheets 232 are fixed on the outer side of the upper portion of the stirring shaft 231, the outer portion of the stirring shaft 231 below the stirring sheets 232 is sequentially sleeved with the positioning rings 233 and the fixing rings 237 from top to bottom, two sides of each positioning ring 233 are respectively and rotatably connected with the stirring frames 235, movable grooves 238 are formed in the stirring frames 235, two sides of each fixing ring 237 are respectively and rotatably connected with the angle rods 234, and the angle rods 234 are connected in the corresponding movable grooves 238 in a matched mode through movable blocks 239 and can slide in the corresponding movable grooves 238.
The positioning ring 233 is sleeved and fixed outside the stirring shaft 231 below the stirring blade 232, and a plurality of fixing holes 236 are formed in the front end of the stirring shaft 231 below the positioning ring 233, and bolts sequentially penetrate through the fixing ring 237 and one of the fixing holes 236 to fix the fixing ring 237 on the stirring shaft 231.
The sliding mechanism comprises a spraying table 2, a translation plate 4, a motor 12, a sliding rod 14, a translation block 15 and a threaded column 16, wherein the spraying table 2 is fixed on the left side wall of the water tank body 1, the translation plate 4 is fixed on the spraying table 2, the threaded column 16 is rotationally connected below the left side of the translation plate 4, the sliding rod 14 is fixed on the translation plate 4 above the threaded column 16, the motor 12 is fixed on the translation plate 4 at the front end of the threaded column 16, the driving end of the motor 12 is connected with the front end of the threaded column 16, the threaded column 16 can be driven to rotate, the upper end and the lower end of the translation block 15 are respectively sleeved outside the translation block 15 and the threaded column 16, and the spray gun 3 is fixed on the translation block 15.
The liquid inlet of the spray gun 3 is communicated with the liquid outlet of the liquid storage barrel 6 through a water injection hose 24.
The translation plate 4 at the front end of the threaded column 16 is fixed with a mounting plate 13, and the motor 12 is fixed on the mounting plate 13.
The gas storage barrel 18 is fixed on the rear side wall of the water tank body 1 through the fixing block 17, two air inlets of the gas storage barrel 18 are communicated with an air inlet pipe 19 of an external air source through the pneumatic triple piece 10, and two air outlets of the gas storage barrel 18 are respectively communicated with the air inlets of the diaphragm pump 7 and the pneumatic stirring pump 22 through hoses.
A steel pipe 11 communicated with the inside of the water tank body 1 is fixed below the rear side wall of the water tank body.
The liquid storage barrel 6 is provided with a pressure gauge 5.
The water tank body 1 is provided with a liquid level meter 8, and the liquid level meter 8 penetrates through the water tank cover 9 to extend into the water tank body 1 and is fixed on the water tank cover 9.
The utility model has the beneficial effects that:
1. the water tank has large volume, so that the problem that the cooling lubricant in the cavity is frequently filled into the small pressure tank, and the cooling lubricant is filled after the production of each shift is finished is solved, the whole production line of the whole production line for filling the cooling lubricant is prevented from being stopped, the production efficiency is improved, and the safety accident of opening the pressure tank under pressure is avoided;
2. the cooling lubricant is continuously supplied to the die cavity at constant pressure through the pneumatic diaphragm pump, so that the volatilization of the lubricant sprayed unevenly due to the influence of the high temperature of the die is avoided, the lubrication effect of the lubricant is improved, and the qualification rate of produced products is improved.
3. The cooling lubricant is automatically stirred by the pneumatic stirring pump, and the uniformly stirred cooling lubricant is sprayed on the cavity, so that the product quality is effectively improved.
4. The spray gun can translate along the threaded column, so that the labor intensity of operators is reduced, the spraying range of the spray gun is improved, and the safety and the practicability of the device are improved.
5. The mold cooling lubricant consumption is 12% and the annual estimated cost savings are 2.62 ten thousand yuan.
6. The product quality is improved, the rejection rate is reduced by 0.3, and the cost is saved by 8.5 ten thousand yuan each year.
7. Yield annual benefit after efficiency improvement is expected to be 20.9 ten thousand yuan (time saved per day work days per 1000 tons of profit).
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings to be used in the description of the embodiments of the present utility model, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the contents of the embodiments of the present utility model and these drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a diagram showing the connection of a threaded post to a translating plate in accordance with the present utility model;
FIG. 3 is a diagram showing the connection between the air container and the water tank body according to the present utility model;
FIG. 4 is a diagram showing the connection between the stirring mechanism and the water tank cover;
fig. 5 is a side view of the stirring mechanism of the present utility model.
In the figure: 1. a water tank body; 2. a spraying station; 3. a spray gun; 4. a translation plate; 5. a pressure gauge; 6. a liquid storage barrel; 7. a diaphragm pump; 8. a liquid level gauge; 9. a water tank cover; 10. pneumatic triplex; 11. a steel pipe; 12. a motor; 13. a mounting plate; 14. a slide bar; 15. a translation block; 16. a threaded column; 17. a fixed block; 18. a gas storage tank; 19. an air inlet pipe; 20. a conveying hose; 21. extracting a hose; 22. a stirring pump; 23. a stirring mechanism; 231. a stirring shaft; 232. stirring sheets; 233. a positioning ring; 234. an angle lever; 235. a stirring rack; 236. a fixing hole; 237. a fixing ring; 238. a movable groove; 239. a movable block; 24. and (5) a water injection hose.
Detailed Description
The utility model is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present utility model are shown in the drawings.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are orientation or positional relationships based on those shown in the drawings, merely for convenience of description and simplicity of operation, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
Example 1
As shown in fig. 1-5, the cavity cooling, lubricating and spraying device for the forging die comprises a water tank body 1, a spray gun 3, a liquid storage barrel 6, a diaphragm pump 7, a gas storage barrel 18, a pneumatic stirring pump 22 and a stirring mechanism 23, wherein the liquid storage barrel 6, the diaphragm pump 7 and the pneumatic stirring pump 22 are sequentially fixed on a water tank cover 9 of the water tank body 1, a liquid inlet of the diaphragm pump 7 is communicated with the inside of the water tank body 1, and a liquid outlet of the diaphragm pump 7 is communicated with a liquid inlet of the liquid storage barrel 6; the spray gun 3 is connected to the left side wall of the water tank body 1 through a sliding mechanism, a liquid inlet of the spray gun 3 is communicated with a liquid outlet of the liquid storage barrel 6, the gas storage barrel 18 is fixed on the rear side wall of the water tank body 1, an air outlet of the gas storage barrel is respectively communicated with air inlets of the diaphragm pump 7 and the pneumatic stirring pump 22, and the stirring mechanism 23 is arranged inside the water tank body 1;
the stirring mechanism 23 comprises a stirring shaft 231, stirring sheets 232, positioning rings 233, angle rods 234, stirring frames 235 and fixing rings 237, wherein the output end of the pneumatic stirring pump 22 penetrates through the water tank cover 9 to be fixedly connected with the top end of the stirring shaft 231, a plurality of stirring sheets 232 are fixed on the outer side of the upper portion of the stirring shaft 231, the outer portion of the stirring shaft 231 below the stirring sheets 232 is sequentially sleeved with the positioning rings 233 and the fixing rings 237 from top to bottom, two sides of each positioning ring 233 are respectively and rotatably connected with the stirring frames 235, movable grooves 238 are formed in the stirring frames 235, two sides of each fixing ring 237 are respectively and rotatably connected with the angle rods 234, and the angle rods 234 are connected in the corresponding movable grooves 238 in a matched mode through movable blocks 239 and can slide in the corresponding movable grooves 238.
The positioning ring 233 is sleeved and fixed outside the stirring shaft 231 below the stirring blade 232, and a plurality of fixing holes 236 are formed in the front end of the stirring shaft 231 below the positioning ring 233, and bolts sequentially penetrate through the fixing ring 237 and one of the fixing holes 236 to fix the fixing ring 237 on the stirring shaft 231.
The sliding mechanism comprises a spraying table 2, a translation plate 4, a motor 12, a sliding rod 14, a translation block 15 and a threaded column 16, wherein the spraying table 2 is fixed on the left side wall of the water tank body 1, the translation plate 4 is fixed on the spraying table 2, the threaded column 16 is rotationally connected below the left side of the translation plate 4, the sliding rod 14 is fixed on the translation plate 4 above the threaded column 16, the motor 12 is fixed on the translation plate 4 at the front end of the threaded column 16, the driving end of the motor 12 is connected with the front end of the threaded column 16, the threaded column 16 can be driven to rotate, the upper end and the lower end of the translation block 15 are respectively sleeved outside the translation block 15 and the threaded column 16, and the spray gun 3 is fixed on the translation block 15.
The liquid inlet of the spray gun 3 is communicated with the liquid outlet of the liquid storage barrel 6 through a water injection hose 24.
The translation plate 4 at the front end of the threaded column 16 is fixed with a mounting plate 13, and the motor 12 is fixed on the mounting plate 13.
The gas storage barrel 18 is fixed on the rear side wall of the water tank body 1 through the fixing block 17, two air inlets of the gas storage barrel 18 are communicated with an air inlet pipe 19 of an external air source through the pneumatic triple piece 10, and two air outlets of the gas storage barrel 18 are respectively communicated with the air inlets of the diaphragm pump 7 and the pneumatic stirring pump 22 through hoses.
A steel pipe 11 communicated with the inside of the water tank body 1 and used for draining liquid is fixed below the rear side wall of the water tank body.
The liquid storage barrel 6 is provided with a pressure gauge 5.
The water tank body 1 is provided with a liquid level meter 8, and the liquid level meter 8 penetrates through the water tank cover 9 to extend into the water tank body 1 and is fixed on the water tank cover 9.
Example 2
The utility model provides a die cavity cooling and lubricating atomizer for forging mould, including water tank body 1, water tank lid 9 is installed to the top block of water tank body 1, one side fixed mounting on water tank lid 9 top has stock tank 6, the middle part of water tank lid 9 bottom rotates and is connected with rabbling mechanism 23, one side fixed mounting of water tank body 1 has spraying platform 2, the top fixed mounting of spraying platform 2 has translation board 4, one side rotation of translation board 4 is connected with screw post 16, the middle part threaded connection of screw post 16 has translation piece 15, one side fixed mounting that translation piece 15 kept away from translation board 4 has spray gun 3, there are three fixed blocks 17 on the surface of water tank body 1 through screw fixed mounting, fixed mounting has air storage barrel 18 between the three fixed block 17, fixed mounting has pneumatic triple 10 that is located air storage barrel 18 below on water tank body 1, liquid in the stock tank 6 is carried to spray gun 3 through water injection hose 24, spray gun 3 evenly spouts lubricating oil.
The diaphragm pump 7 positioned on one side of the liquid storage barrel 6 is fixedly arranged on the water tank cover 9, the water inlet of the diaphragm pump 7 is fixedly communicated with the pumping hose 21 which extends to the inside of the water tank body 1, the liquid outlet of the diaphragm pump 7 is fixedly communicated with the conveying hose 20 fixedly communicated with the water inlet of the liquid storage barrel 6, a worker is communicated with the air source of the diaphragm pump 7, the diaphragm pump 7 is started, the diaphragm pump 7 pumps mixed liquid in the water tank body 1 through the pumping hose 21, and the pumped liquid is conveyed into the liquid storage barrel 6 through the conveying hose 20.
The surface fixed mounting of stock solution bucket 6 has manometer 5, and one side fixed mounting that stock solution bucket 6 was kept away from on the tank cap 9 top has level gauge 8, and pneumatic triplet 10's surface fixed intercommunication has intake pipe 19, and intake pipe 19 links to each other with the stock solution bucket 18 respectively through pneumatic triplet 10, and one hose links to each other with diaphragm pump 7, and another hose links to each other with pneumatic stirring pump 22.
The sliding rod 14 positioned above the threaded column 16 is fixedly installed on the translation plate 4, the middle part of the translation block 15 is in sliding connection with the middle part of the sliding rod 14, the water outlet of the liquid storage barrel 6 is fixedly communicated with the water injection hose 24, one end of the water injection hose 24, far away from the liquid storage barrel 6, is fixedly communicated with one end of the spray gun 3, the installation plate 13 is fixedly installed on the surface of the translation plate 4, the motor 12 is fixedly installed on the top end of the installation plate 13, the output end of the motor 12 is fixedly connected with one end adjacent to the threaded column 16, the steel pipe 11 positioned below the pneumatic triple 10 is fixedly communicated on the water tank body 1, the motor 12 is electrified by a worker, the motor 12 is started, the motor 12 drives the threaded column 16 to rotate, threads on the surface of the threaded column 16 are mutually matched with threads on the inner wall of the translation block 15, the translation block 15 is limited by the sliding rod 14, so that the translation block 15 slides along the threaded column 16, and the spraying position of the spray gun 3 is adjusted in the sliding process of the translation block 15.
The spray gun 3 can translate along the threaded column 16, so that the labor intensity of operators is reduced, the spraying range of the spray gun 3 is improved, and the safety and the practicability of the device are improved.
The stirring mechanism 23 comprises a stirring shaft 231, a plurality of stirring sheets 232, a positioning ring 233, two angle rods 234, two stirring frames 235, a fixed ring 237 and two movable blocks 239, wherein the top ends of two sides of the stirring shaft 231 are fixedly provided with the plurality of stirring sheets 232, the positioning ring 233 positioned below the stirring sheets 232 is fixedly arranged on the stirring shaft 231, the fixed ring 237 positioned below the positioning ring 233 is connected to the stirring shaft 231 in a sliding manner, two sides of the positioning ring 233 are rotatably connected with the stirring frames 235, two sides of the fixed ring 237 are rotatably connected with the angle rods 234, movable grooves 238 are formed in opposite sides of the two stirring frames 235, movable blocks 239 are slidably connected in the two movable grooves 238, one sides of the two movable blocks 239 away from the stirring frames 235 are rotatably connected with one ends of the two angle rods 234 away from the fixed ring 237 respectively, the stirring sheets 232 stir liquid in the water tank body 1, staff slides the fixed ring 237 on the stirring shaft 231, the staff use screws 236 to penetrate through the fixed holes 236 to fix the fixed ring 237, the fixed ring 237 in the sliding manner in the movable blocks 235 when the movable blocks 234 drive the movable blocks 234 to rotate in the stirring frames 235, and the stirring frames 231 rotate in the stirring process of the movable frames 231.
The pneumatic stirring pump 22 stirs the cooling lubricant, so that the problem of uneven stirring of the cooling lubricant caused by high graphite density deposited at the bottom of the pressure tank when gas does not circulate in the pressure tank is avoided. And the cooling lubricant which is uniformly stirred is sprayed on the cavity, so that the product quality is effectively improved.
The middle part fixed mounting at the top of tank cap 9 has pneumatic stirring pump 22, and the output of pneumatic stirring pump 22 passes tank cap 9 and the top fixed connection of (mixing) shaft 231, and a plurality of fixed orifices 236 have been seted up on the surface of (mixing) shaft 231, and the staff opens pneumatic stirring pump 22 air supply, and pneumatic stirring pump 22 starts, and pneumatic stirring pump 22 drives (mixing) shaft 231 and rotates, and (mixing) shaft 231 drives stirring piece 232 and rotates.
The water tank body 1 adopted by the utility model has large volume, solves the defect that the small pressure tank is frequently filled with the cooling lubricant of the cavity, and can be filled with the cooling lubricant after the production of each shift is finished, so that the problem that the whole production line filled with the cooling lubricant is stopped is avoided, the production efficiency is improved, and the safety accidents caused by opening the pressure tank under pressure are avoided; the pneumatic diaphragm pump supplies cooling lubricant to the die cavity at constant pressure continuously, so that the problem that the cooling lubricant sprayed unevenly volatilizes due to the influence of high temperature of the die is avoided, the lubrication effect of the cooling lubricant is improved, and the qualification rate of produced products is improved.
The application process of the utility model is as follows:
1. the mixed liquid of forged graphite emulsion and water is contained in the water tank body 1, the mixed liquid is filled in the water tank body 1, enough mixed liquid can be contained, frequent addition is avoided, the air inlet pipe 19 is connected with the air inlet of the air storage barrel 18 through the pneumatic triple piece 10 respectively, one air outlet of the air storage barrel 18 is connected with the diaphragm pump 7 through a hose, the other air outlet of the air storage barrel 18 is connected with the pneumatic stirring pump 22 through a hose, an air source of the diaphragm pump 7 is opened by a worker, the diaphragm pump 7 is started, the mixed liquid in the water tank body 1 is extracted by the diaphragm pump 7 through the extracting hose 21, the extracted liquid is conveyed into the liquid storage barrel 6 through the conveying hose 20, the liquid in the liquid storage barrel 6 is conveyed into the spray gun 3 through the water injection hose 24, lubricating and cooling spray is sprayed into the cavity through the spray gun 3, when the spray gun 3 does not work and is higher than the system pressure, the diaphragm pump 7 automatically stops working, enough spray pressure can be realized in the liquid storage barrel 6, a plurality of spray guns 3 work simultaneously, each time before the hot forging press slider mechanism completes round trip, the spray gun 3 moves to each position on the translation block 15 in threaded connection in sequence, the cavity is controlled evenly, the automatic quantitative control of the cooling lubricant is realized in the cavity, and fixed point control is realized.
2. The staff is with pneumatic stirring pump 22 air supply switch-on, pneumatic stirring pump 22 starts, change pneumatic stirring pump 22 rotational speed through adjusting the air input, pneumatic stirring pump 22 drives the (mixing) shaft 231 and rotates, stirring shaft 231 drives stirring piece 232 rotation, stirring piece 232 stirs the liquid in the water tank body 1, the staff slides solid fixed ring 237 on the (mixing) shaft 231, adjust the position of solid fixed ring 237, the staff uses the screw to pass fixed hole 236, it is fixed with solid fixed ring 237, gu fixed ring 237 is in gliding in-process angle pole 234 drives movable block 239 and slides in movable groove 238, the stirring scope of stirring frame 235 changes, it stirs liquid in the water tank body 1 to drive two stirring frames 235 when stirring shaft 231 rotates, there are level gauge 8 and manometer 5 on the water tank lid 9, the staff of being convenient for observes the condition in the water tank body 1 through the naked eye.
The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the scope of the present utility model is not limited to the specific details of the above embodiments, and within the scope of the technical concept of the present utility model, any person skilled in the art may apply equivalent substitutions or alterations to the technical solution according to the present utility model and the inventive concept thereof within the scope of the technical concept of the present utility model, and these simple modifications are all within the scope of the present utility model.
In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further.
Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.
Claims (9)
1. The cavity cooling, lubricating and spraying device for the forging die is characterized by comprising a water tank body (1), a spray gun (3), a liquid storage barrel (6), a diaphragm pump (7), a gas storage barrel (18), a pneumatic stirring pump (22) and a stirring mechanism (23), wherein the liquid storage barrel (6), the diaphragm pump (7) and the pneumatic stirring pump (22) are sequentially fixed on a water tank cover (9) of the water tank body (1), a liquid inlet of the diaphragm pump (7) is communicated with the inside of the water tank body (1), and a liquid outlet of the diaphragm pump (7) is communicated with a liquid inlet of the liquid storage barrel (6); the spray gun (3) is connected to the left side wall of the water tank body (1) through a sliding mechanism, a liquid inlet of the spray gun (3) is communicated with a liquid outlet of the liquid storage barrel (6), the gas storage barrel (18) is fixed on the rear side wall of the water tank body (1), an air outlet of the gas storage barrel is respectively communicated with an air inlet of the diaphragm pump (7) and an air inlet of the pneumatic stirring pump (22), and the stirring mechanism (23) is arranged inside the water tank body (1);
stirring mechanism (23) are including (231), stirring piece (232), holding ring (233), angle pole (234), stirring frame (235) and solid fixed ring (237), wherein the output of pneumatic stirring pump (22) passes tank lid (9) and the top fixed connection of (231), stirring piece (232) are fixed with in the outside of (231) top, and stirring piece (231) outside from last holding ring (233) and solid fixed ring (237) of having overlapped in proper order in stirring piece (232) below, the both sides of holding ring (233) all rotate respectively and are connected with stirring frame (235), and have seted up movable groove (238) on stirring frame (235), the both sides of solid fixed ring (237) rotate respectively and are connected with angle pole (234), and angle pole (234) are connected in corresponding movable groove (238) through movable block (239) cooperation, can slide in movable groove (238).
2. The cooling, lubricating and spraying device for the die cavity for the forging die according to claim 1, wherein the positioning ring (233) is sleeved and fixed outside a stirring shaft (231) below the stirring plate (232), a plurality of fixing holes (236) are formed in the front end of the stirring shaft (231) below the positioning ring (233), and bolts sequentially penetrate through the fixing ring (237) and one of the fixing holes (236) to fix the fixing ring (237) on the stirring shaft (231).
3. The cooling and lubricating spraying device for the die cavity for the forging die according to claim 1, wherein the sliding mechanism comprises a spraying table (2), a translation plate (4), a motor (12), a sliding rod (14), a translation block (15) and a threaded column (16), wherein the spraying table (2) is fixed on the left side wall of the water tank body (1), the translation plate (4) is fixed on the spraying table (2), the threaded column (16) is rotationally connected below the left side of the translation plate (4), the sliding rod (14) is fixed on the translation plate (4) above the threaded column (16), a motor (12) is fixed on the translation plate (4) at the front end of the threaded column (16), the driving end of the motor (12) is connected with the front end of the threaded column (16) and can drive the threaded column (16) to rotate, the upper end and the lower end of the translation block (15) are respectively sleeved outside the translation block (15) and the threaded column (16), and the spray gun (3) is fixed on the translation block (15).
4. The cooling, lubricating and spraying device for the die cavity of the forging die according to claim 1, wherein the liquid inlet of the spray gun (3) is communicated with the liquid outlet of the liquid storage barrel (6) through a water injection hose (24).
5. A cooling, lubricating and spraying device for a die cavity for a forging die according to claim 3, wherein a mounting plate (13) is fixed on a translation plate (4) at the front end of the screw column (16), and a motor (12) is fixed on the mounting plate (13).
6. The cooling, lubricating and spraying device for the die cavity for the forging die according to claim 1, wherein the air storage barrel (18) is fixed on the rear side wall of the water tank body (1) through a fixed block (17), two air inlets of the air storage barrel (18) are communicated with an air inlet pipe (19) of an external air source through a pneumatic triple piece (10), and two air outlets of the air storage barrel (18) are respectively communicated with air inlets of the diaphragm pump (7) and the pneumatic stirring pump (22) through hoses.
7. The cooling, lubricating and spraying device for a die cavity for a forging die according to claim 1, wherein a steel pipe (11) communicated with the inside of the water tank body (1) is fixed below the rear side wall of the water tank body.
8. The cooling, lubricating and spraying device for the die cavity of the forging die according to claim 1, wherein a pressure gauge (5) is arranged on the liquid storage barrel (6).
9. The cooling, lubricating and spraying device for the die cavity of the forging die according to claim 1, wherein the water tank body (1) is provided with a liquid level meter (8), and the liquid level meter (8) penetrates through the water tank cover (9) to extend into the water tank body (1) and is fixed on the water tank cover (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322022701.2U CN220591429U (en) | 2023-07-31 | 2023-07-31 | Cavity cooling, lubricating and spraying device for forging die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322022701.2U CN220591429U (en) | 2023-07-31 | 2023-07-31 | Cavity cooling, lubricating and spraying device for forging die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220591429U true CN220591429U (en) | 2024-03-15 |
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ID=90166974
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322022701.2U Active CN220591429U (en) | 2023-07-31 | 2023-07-31 | Cavity cooling, lubricating and spraying device for forging die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220591429U (en) |
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