CN220580955U - Step-by-step rectangular deep hole drilling machine with haunched horizontal cantilever and suitable for soil stratum - Google Patents

Step-by-step rectangular deep hole drilling machine with haunched horizontal cantilever and suitable for soil stratum Download PDF

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Publication number
CN220580955U
CN220580955U CN202322320323.6U CN202322320323U CN220580955U CN 220580955 U CN220580955 U CN 220580955U CN 202322320323 U CN202322320323 U CN 202322320323U CN 220580955 U CN220580955 U CN 220580955U
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China
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multifunctional
drilling
plate
stirring
slag
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赵璐
黄昌富
姚铁军
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China Railway 15th Bureau Group Co Ltd
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China Railway 15th Bureau Group Co Ltd
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Abstract

The utility model discloses a stepwise rectangular deep hole drilling machine with a haunched horizontal cantilever, which is suitable for an earthen stratum, and comprises a drill carriage and a drilling machine hoisted by a drill carriage cable, wherein the drilling machine comprises a sludge treatment mechanism, a multifunctional drilling assembly and a vertical drilling device; the sludge treatment mechanism comprises a stirring device, a sludge suction system, a crushing device, a grouting system and a sludge discharge system; the multifunctional drill assembly comprises a multifunctional drill device, a rotary hydraulic cylinder, a crank hydraulic cylinder, a horizontal hydraulic cylinder and a multifunctional drill reaction frame, wherein the multifunctional drill device is driven by the rotary hydraulic cylinder and the crank hydraulic cylinder to outwards rotate and rotationally dig to form a haunched part of the horizontal cantilever, and the multifunctional drill device is driven by the horizontal hydraulic cylinder to laterally move and dig to form the horizontal cantilever; the vertical drilling device comprises a plurality of cylindrical drilling components which are horizontally arranged and form a rectangular excavation surface. The utility model has the advantages that: the horizontal cantilever and rectangular pile hole with the haunched structure are drilled in the deep soil body through the cable and the rotatable and horizontal sliding multifunctional drilling assembly with the stirring blade.

Description

Step-by-step rectangular deep hole drilling machine with haunched horizontal cantilever and suitable for soil stratum
Technical Field
The utility model relates to the field of anti-slide pile drilling machine equipment, in particular to a stepwise rectangular deep hole drilling machine with a haunched horizontal cantilever, which is suitable for an earthen stratum.
Background
In the projects such as side slope support, roadbed construction, foundation pit excavation, tunnel entrance and exit construction and the like, the slide-resistant pile is the most effective measure capable of transmitting the side thrust of a rock-soil body into a stable stratum below a sliding surface, resisting the side thrust and treating the projects and geological disasters. The slide-resistant piles are divided into rectangular section slide-resistant piles and circular section slide-resistant piles. The rectangular anti-skid pile has the advantages of high lateral rigidity, high single pile bearing capacity and the like, and can effectively enhance the anti-skid force and improve the anti-skid coefficient. Therefore, rectangular-section slide piles are widely used in various engineering fields.
The traditional rectangular section slide-resistant pile has a larger section and can not fully utilize the strength of rock-soil mass in front of the pile. For the anti-slide pile with the horizontal cantilever structure, the horizontal cantilever can fully utilize the strength of rock and soil mass in front of the pile, so that the anti-slide capacity of the anti-slide pile is improved, but the hole forming difficulty of a horizontal cantilever pile hole of the rectangular anti-slide pile with the horizontal cantilever is extremely high. The traditional rectangular section slide-resistant pile adopts a manual excavation and mechanical excavation mode, collapse caused by manual hole digging pile construction accounts for 65% of the total number of collapse accidents, and the traditional rectangular section slide-resistant pile is low in efficiency, high in cost, and safer and more efficient in mechanical excavation. Therefore, the mechanical drilling of pile holes with the horizontal cantilever rectangular anti-slide piles in the rock and soil layers has important significance for ensuring the safety of constructors and improving the efficiency.
At present, rectangular drilling equipment and excavation modes are various, for example:
the patent number CN 106836354A 'rectangular anti-slide pile mechanical pore-forming device' is characterized in that a rectangular shovel head is formed by a plurality of cutting blades, and a counterweight or a hydraulic propulsion device is arranged at the rear end of the shovel head to drill rectangular pile holes.
The patent number CN 103244053A rectangular drilling machine mainly drives T-shaped cutter heads uniformly distributed at the lower parts of two steel frames to move in opposite directions and reciprocate through two cam bodies, and cuts soil into rectangular holes.
The patent number CN 104533300A rectangular drilling machine is characterized in that a conical drill bit is arranged at the bottom of a rectangular transmission case, cross-shaped long cutters are arranged on four sides of the rectangular transmission case, the conical drill bit drills to form a circular pile hole, and then the circular pile hole is trimmed into the rectangular pile hole through rotary cutting of the cross-shaped long cutters.
The patent No. CN 207715083U, a rectangular anti-slide pile hole-forming drilling machine, mainly sets a round drilling cylinder and a rectangular drilling cylinder at the bottom of a drill rod, the round drilling cylinder is screwed into a round pile hole, and then the rectangular pile hole is formed by cutting soil around the round pile hole through the rectangular drilling cylinder.
The patent No. CN 105951798A "rectangular drilling machine" mainly uses motor to drive four concave waist cylinders with reamer to cut soil body, and uses motor to drill rectangular pile hole. The existing drilling machine mainly forms vertical rectangular pile holes in a rock-soil body, but has the following problems:
(1) The rectangular anti-slide pile hole with the haunched horizontal cantilever structure cannot be drilled in the soil;
(2) Other machines (grab buckets) or auxiliary measures (a mud positive circulation deslagging method) are adopted to clean the slag soil in the pile holes, and the integration level of drilling and deslagging equipment is low, the drilling construction efficiency is low and the cost is high.
Disclosure of Invention
According to the defects of the prior art, the utility model provides a stepwise rectangular deep hole drilling machine with a haunched horizontal cantilever, which is suitable for an earthen stratum, wherein the rectangular deep hole drilling machine hoists the drilling machine through a cable on a drill carriage to adapt to the length requirement of a deep hole, and utilizes the dead weight of the drilling machine to generate pressure to drill downwards, the drilling machine controls a multifunctional drilling assembly and a vertical drilling device to realize stepwise construction of the rectangular deep hole with the haunched horizontal cantilever, namely, the vertical drilling device adopts a cylindrical drilling assembly distributed in a matrix form to excavate a vertical rectangular pile hole, then the vertical rectangular pile hole is excavated to the design depth with the haunched horizontal cantilever, the work of the vertical drilling device is stopped, the multifunctional drilling assembly is outwards rotated to form a haunched part, and then a horizontal hydraulic cylinder on the multifunctional drilling assembly is used for driving the multifunctional drilling device to horizontally outwards move to realize the drilling of a horizontal cantilever structure in shallow soil, so that the horizontal pile hole with the haunched horizontal cantilever is formed; and then retracting the multifunctional drilling device, rotating and resetting to a vertical state, and finally continuing to dig rectangular pile holes to the designed depth through the vertical drilling device.
The utility model is realized by the following technical scheme:
the rectangular deep hole drilling machine is characterized by comprising a drill carriage with a cable and a drilling machine for hoisting the lower end of the cable, wherein the drilling machine comprises a pipeline fixing frame, a sludge treatment mechanism, a multifunctional drilling assembly and a vertical drilling device which are sequentially connected from top to bottom; wherein:
the mud residue treatment mechanism comprises a stirring device, a mud residue suction system, a crushing device, a grouting system and a slag discharge system, wherein a mud residue suction port of a stirring box of the stirring device is communicated with the mud residue suction system through the crushing device, a mud residue inlet of the stirring box is communicated with the grouting system, and a slag discharge port of the stirring box is communicated with the slag discharge system;
the multifunctional drill component comprises a multifunctional drill device, a rotary hydraulic cylinder, a crank hydraulic cylinder, a horizontal hydraulic cylinder and a multifunctional drill reaction frame, wherein the multifunctional drill reaction frame is of a box-shaped structure with a lateral opening, an upper swinging plate at the lower end of the multifunctional drill device and a lower swinging plate on the bottom surface of the multifunctional drill reaction frame are in rotary connection through a connecting shaft, the rotary hydraulic cylinder is hinged with the middle part or the upper part of the multifunctional drill device, the crank hydraulic cylinder is hinged with the upper swinging plate through a crank shaft, and the crank shaft is positioned right below the connecting shaft; the lower swing plate is connected with the bottom surface of the multifunctional drill reaction frame in a sliding manner, and the horizontal hydraulic cylinder is connected with the lower swing plate and drives the lower swing plate to move in the horizontal direction;
the vertical drilling device comprises a plurality of cylindrical drilling assemblies which are horizontally arranged and form a rectangular excavation surface.
The stirring device comprises a stirring box and a stirring mechanism, wherein the stirring mechanism comprises a main gear and a plurality of auxiliary gears meshed with the main gear, the main gear is driven to rotate by a stirring motor, a stirring main rotating shaft extending into the stirring box is coaxially arranged on the main gear, and stirring blades are arranged on the stirring main rotating shaft; the auxiliary gear is coaxially provided with a stirring auxiliary rotating shaft extending into the stirring box, and the stirring auxiliary rotating shaft is provided with stirring blades.
The vertical drilling device comprises a U-shaped fork plate and a plurality of cylindrical drilling components which are arranged on the U-shaped fork plate and distributed in a matrix, wherein the U-shaped fork plate is composed of a web plate, wing plates arranged on two sides of the web plate and steel supports welded on the web plate vertically, each cylindrical drilling component comprises two cylindrical drilling components and a motor for driving the cylindrical drilling components to rotate, each cylindrical drilling component is composed of a cylinder and a plurality of stirring knife components distributed on the surface of the cylinder, a rotating shaft of the motor penetrates through the cylinder on two sides, the end parts of the rotating shaft are correspondingly arranged in the rotating shaft holes of the wing plates on two sides of the U-shaped fork plate, and a shell of the motor is welded and fixed on the steel supports.
The multifunctional drill counterforce frame comprises a multifunctional hydraulic counterforce plate, a multifunctional hydraulic upper side plate arranged at the upper end of the multifunctional hydraulic counterforce plate, a multifunctional hydraulic lower side plate arranged at the lower end of the multifunctional hydraulic counterforce plate and multifunctional hydraulic side guard plates arranged at two sides of the multifunctional hydraulic counterforce plate, and the multifunctional hydraulic lower side plate is fixed on the vertical drill device; the rear end of the cylinder barrel of the rotary hydraulic cylinder is hinged with the multifunctional hydraulic counter-force plate through a hinged support, the rear end of the cylinder barrel of the crank hydraulic cylinder is hinged with the multifunctional hydraulic counter-force plate through a hinged support, and the rear end of the cylinder barrel of the horizontal hydraulic cylinder is fixed on the multifunctional hydraulic counter-force plate; the upper swing plate is semicircular;
the multifunctional drilling device comprises a mounting frame and a plurality of multifunctional cylindrical drilling components positioned on the mounting frame, wherein the mounting frame is composed of a multifunctional drilling web plate and multifunctional drilling wing plates positioned on two sides of the multifunctional drilling web plate, and the multifunctional cylindrical drilling components are distributed along the vertical surface and the top surface of the mounting frame at intervals.
The sliding connection between the lower swing plate and the bottom surface of the multifunctional drill reaction frame means that: the multifunctional hydraulic lower side plate is provided with a T-shaped sliding groove, the lower swing plate is provided with a T-shaped sliding block, and the T-shaped sliding block on the lower swing plate is assembled in the T-shaped sliding groove of the multifunctional hydraulic lower side plate to form sliding connection.
The slag sucking system comprises a slag sucking main pipe, a vertical slag sucking branch pipe and a multifunctional slag sucking branch pipe, wherein the vertical slag sucking branch pipe and the multifunctional slag sucking branch pipe are branched from a suction port of the slag sucking main pipe, a suction head of the vertical slag sucking branch pipe is connected into the vertical drilling device, and a suction head of the multifunctional slag sucking branch pipe is connected into the multifunctional drilling device; the suction heads are respectively provided with a slag sucking valve, and the pipe body of the multifunctional slag sucking branch pipe adopts a telescopic pipe.
The grouting system comprises a grouting pipe and a grouting pump, wherein one end of the grouting pipe is connected with the grouting pump which is positioned on the ground, and the other end of the grouting pipe is connected with the grouting inlet on the stirring box.
The slag discharging system comprises a slag discharging pipe and a slag discharging pump, wherein one end of the slag discharging pump is connected with the slag discharging pipe, and the other end of the slag discharging pump is connected with the slag discharging port on the stirring box.
The slag suction main pipe, the grouting pipe and the slag discharging pipe are all arranged and fixed along the pipeline fixing frame.
The drill carriage comprises a vehicle-mounted platform, a steel upright post, a pull rod, a hinged shaft, a guide rail, a sliding block, a steel cantilever beam, a hoisting motor and a cable bracket, wherein the steel upright post is vertically arranged on the vehicle-mounted platform, the upper end of the pull rod is hinged with the upper end of the steel upright post, the lower end of the pull rod is hinged with the hinged shaft fixed on the vehicle-mounted platform, the guide rail is vertically arranged and fixed along the steel upright post, the sliding block is slidably assembled on the guide rail, the steel cantilever beam is fixed on the sliding block, the hoisting motor is fixed on the steel cantilever beam, the cable bracket is fixed below the steel cantilever beam, and the hoisting motor drives the cable to do lifting motion in the vertical direction.
The utility model has the advantages that:
(1) The horizontal cantilever and rectangular pile hole with the haunched structure are drilled in the deep soil body through a cable and a rotatable and horizontally sliding multifunctional cylindrical drill with a stirring cutter;
(2) The haunching, the horizontal cantilever and the vertical pile body can be formed at one time without other mechanical assistance, so that the purposes of improving the construction efficiency and saving the construction and equipment cost are achieved;
(3) The construction environment is improved and the mud cost is saved by combining vacuum slag suction and mud slag discharge;
(4) The soil body is crushed for the second time by the crushing box, so that the pile hole can be better discharged, and the blockage of the slag discharge pipe is prevented;
(5) The drilling machine has the functions of drilling and deslagging, the integration level of the drilling machine is high, uninterrupted synchronous drilling and deslagging are realized, the construction procedures are reduced, the construction cost is saved, and the drilling construction efficiency is improved.
Drawings
FIG. 1 is a schematic illustration of the present utility model;
FIG. 2 is a schematic view of the cross-sectional positions of the present utility model;
FIG. 3 is a partial schematic view of the present utility model;
FIG. 4 is a cross-sectional view A-A of FIG. 2 in accordance with the present utility model;
FIG. 5 is a front view of the vertical drilling apparatus of the present utility model;
FIG. 6 is a cross-sectional view B-B of FIG. 5 in accordance with the present utility model;
FIG. 7 is a cross-sectional view of the C-C of FIG. 2 in accordance with the present utility model;
FIG. 8 is a D-D cross-sectional view of FIG. 2 according to the present utility model;
FIG. 9 is a cross-sectional view E-E of FIG. 2 in accordance with the present utility model;
FIG. 10 is a cross-sectional view of F-F of FIG. 2 in accordance with the present utility model;
FIG. 11 is a cross-sectional view of the G-G of FIG. 2 in accordance with the present utility model;
FIG. 12 is a cross-sectional view H-H of FIG. 2 in accordance with the present utility model;
FIG. 13 is a side view of the multi-function drill assembly of the present utility model;
FIG. 14 is a cross-sectional view I-I of FIG. 13 in accordance with the present utility model;
FIG. 15 is a J-J cross-sectional view of FIG. 2 in accordance with the present utility model;
FIG. 16 is a cross-sectional view of K-K of FIG. 2 in accordance with the present utility model;
FIG. 17 is a cross-sectional view of the L-L of FIG. 2 in accordance with the present utility model;
FIG. 18 is a cross-sectional view of M-M of FIG. 2 in accordance with the present utility model;
FIG. 19 is a schematic view of the construction steps of a stepped rectangular deep hole drilling machine with a haunched horizontal cantilever adapted to an earthen stratum in accordance with the present utility model;
as shown in fig. 1-19, the labels in the figures are respectively:
1. the vertical drilling device comprises a vertical drilling device, a multifunctional drilling assembly, a stirring device, a crushing device, a slag sucking system, a pipeline fixing frame, a slag discharging system, a grouting system and a drill carriage, wherein the vertical drilling device comprises a vertical drilling device, a multifunctional drilling assembly, a stirring device, a crushing device, a slag sucking system, a pipeline fixing frame, a slag discharging system, a grouting system and a drill carriage;
11. the vertical slag suction device comprises a cylindrical drill assembly 12, a vertical U-shaped fork plate 111, a cylinder 112, a stirring cutter assembly 113, a motor 114, a motor rotating shaft 121, a vertical drilling wing plate 122, a vertical drilling middle web plate 123, a vertical drilling upper web plate 124, a vertical drilling steel support 125, a rotating shaft hole 126, a vertical slag suction branch pipe through hole 127, a vertical slag suction main pipe through hole 1121, a stirring cutter base 1122 and a stirring cutter;
21. the hydraulic system comprises a multifunctional drilling device 22, a rotary hydraulic cylinder 23, a crank hydraulic cylinder 24, a horizontal hydraulic cylinder 25, a multifunctional drilling reaction frame 211, a multifunctional drilling U-shaped fork plate 2111, a multifunctional drilling wing plate 2112, a multifunctional drilling web plate 2113, a groove 2114, a multifunctional slag sucking branch pipe through hole 212, a U-shaped thick plate 2121, a rotary shaft hydraulic cylinder wing plate 2122, a rotary shaft hydraulic cylinder web plate 2123, a rotary shaft 213, a U-shaped connector 2131, a bottom plate 2132, an upper swing plate 2133, a connecting shaft hole 2134, a connecting shaft 2135, a crank shaft 251, a multifunctional hydraulic side guard plate 252, a multifunctional hydraulic upper side plate 253, a multifunctional hydraulic lower side plate 254, a 255T-shaped chute, a lower swing plate 257T-shaped sliding block 258 and a hinge seat 258.
31. Stirring box 32, double-layer big blade 33, stirring main rotating shaft 34, double-layer small blade 35, stirring auxiliary rotating shaft 36, single-layer small blade, 37, 38, 39, 310, 311, 312, a stirring motor;
41. the crushing box, 42, middle partition plates, 43, connecting pipes, 44, racks, 45, fan motors, 46, fan blades, 47, crushing cutters and 48, screen cloth;
51. the slag sucking main pipe is 52, the vertical slag sucking branch pipe is 53, the multifunctional slag sucking branch pipe is 54, the telescopic pipe is 55, the suction head is 56, the vertical slag sucking valve is 57;
61. the grouting device comprises a top steel plate, a middle steel plate, a bottom steel plate, a side vertical plate, a square through hole, a slag discharge pipe fixing hole and a grouting pipe fixing hole, wherein the top steel plate, the middle steel plate, the bottom steel plate, the side vertical plate, the square through hole and the slag discharge pipe fixing hole are respectively arranged in the top steel plate and the middle steel plate, the bottom steel plate, the side vertical plate, the square through hole and the side steel plate respectively;
71. slag discharging pipe 72. Slag discharging pump;
81. grouting main pipe 82. Grouting pump;
91. winch motor 92, fixed shaft 93, cable 94, cable bracket 95, steel cantilever beam 96, slide block 97, steel upright post 98, guide rail 99, hinge shaft 910, pull rod 911 and vehicle platform;
a. soil stratum b, drilling machine c, free section pile hole d, armpit hole e, horizontal cantilever pile hole f, embedding section pile hole.
Description of the embodiments
The features of the present utility model and other related features are described in further detail below by way of example in conjunction with the following drawings, to facilitate understanding by those skilled in the art:
examples: as shown in fig. 1-18, the embodiment specifically relates to a stepped rectangular deep hole drilling machine with a haunched horizontal cantilever, which is suitable for an earthen stratum, wherein the rectangular deep hole drilling machine comprises a drill carriage 9 and a drilling machine for hoisting through a cable 93 on the drill carriage 9, the drilling machine comprises a sludge treatment mechanism, a multifunctional drilling assembly 2 and a vertical drilling device 1 which are sequentially connected from top to bottom, and the sludge treatment mechanism comprises a stirring device 3, a crushing device 4, a sludge suction system 5, a slag discharge system 7 and a grouting system 8.
As shown in fig. 1, the drill carriage 9 includes a vehicle-mounted platform 911, a steel upright 97, a pull rod 910, a hinge shaft 99, a guide rail 98, a slide block 96, a steel cantilever beam 95, a cable bracket 94, a winch motor 91, a fixed shaft 92 and a cable 93, wherein the vehicle-mounted platform 911 is provided with a track wheel capable of running and is positioned on the ground, the steel upright 97 is vertically erected at the front end of the vehicle-mounted platform 911, the pull rod 910 forms a diagonal bracing reinforcement effect on the steel upright 97, and in particular, the upper end of the pull rod 910 is hinged with the upper end of the steel upright 97, and the lower end of the pull rod 910 is hinged with the hinge shaft 99 of the vehicle-mounted platform 911; the guide rail 98 is attached and fixed along the steel upright 97 to form a track in the vertical direction, and the sliding block 96 is slidably assembled on the guide rail 98 and can slide in the vertical direction under the drive of the power mechanism; the steel cantilever beam 95 is fixed on the sliding block 96, the cable support 94 is fixed on the bottom surface of the steel cantilever beam 95, the winch motor 91 is fixed on the steel cantilever beam 95 through the fixed shaft 92, and the winch motor 91 is used for driving the cable 93 and a drilling machine hoisted at the lower end of the cable 93 to do lifting motion. Moreover, the drilling machine can move downwards under the dead weight pressure of the drilling machine due to the fact that the dead weight of the drilling machine is large, the effect that a drill rod is required to be pressed downwards in the past is not needed, and the cable 93 has a sufficient length, so that the drilling requirement for a rectangular deep hole can be met.
As shown in fig. 1 to 8, the vertical drilling device 1 is used for deep hole drilling of rectangular anti-slide piles, and mainly comprises a plurality of cylindrical drilling assemblies 11 and a U-shaped fork plate 12 used as a mounting frame, wherein the U-shaped fork plate 12 mainly comprises a middle web 122, an upper web 123 and wing plates 121 positioned on two sides of the middle web 122, and a steel support 124 is vertically welded in the middle position of the middle web 122 based on the number of the cylindrical drilling assemblies 11. Each set of cylindrical drill assembly 11 is composed of two cylindrical drills, a motor 113 and a motor shaft 114, in this embodiment, the number of cylindrical drills is 4, and the cylindrical drills are distributed in a matrix form to form rectangular cutting surfaces, and rectangular pile holes are formed in the downward cutting process, wherein the matrix distribution refers to that the cylindrical drills are respectively arranged on two sides of the steel support 124. The cylindrical drill comprises a cylinder 111 and stirring cutter assemblies 112 uniformly distributed on the surface of the cylinder 111, a centrally arranged steel support 123 is welded or connected with a shell of a motor 113, a motor rotating shaft 114 of the motor 113 drives the cylinders 111 on two sides to rotate, and the end parts of the motor rotating shaft 114 are supported in rotating shaft holes 125 of wing plates 121 on two sides. The stirring blade assembly 112 comprises a stirring blade base 1121 and a stirring blade 1122, and the stirring blade 1122 is in an inclined installation posture under the fixation of the stirring blade base 1121 so as to facilitate stirring and digging of soil. In addition, a plurality of vertical slag sucking branch pipe through holes 126 are formed on the middle web 122, so that the suction heads 55 of the vertical slag sucking branch pipes 52 in the slag sucking system 5 extend into the U-shaped fork plate 12 to suck the excavated sludge.
As shown in fig. 1-3 and 9-14, the multifunction drill assembly 2 includes a multifunction drill device 21, a rotary hydraulic cylinder 22, a crank hydraulic cylinder 23, a horizontal hydraulic cylinder 24, and a multifunction drill reaction frame 25; the multifunctional drill reaction frame 25 includes a multifunctional hydraulic reaction plate 254, multifunctional hydraulic side guard plates 251 disposed on both sides of the multifunctional hydraulic reaction plate 254, a multifunctional hydraulic upper side plate 252 disposed on the top of the multifunctional hydraulic reaction plate 254, and a multifunctional hydraulic lower side plate 253 disposed on the bottom of the multifunctional hydraulic reaction plate 254, so that the multifunctional drill reaction frame 25 forms a box-type structure with lateral openings. The multifunctional drilling device 21 is arranged in a box of the multifunctional drilling reaction frame 25 and positioned at an opening part of the box, and comprises a plurality of multifunctional cylindrical drilling components and a mounting frame for mounting the multifunctional cylindrical drilling components, wherein the mounting frame specifically comprises a multifunctional drilling web 2112 and multifunctional drilling wing plates 2111 positioned at two sides of the multifunctional drilling web, and each multifunctional cylindrical drilling component is distributed at intervals on a vertical surface and a top surface of the mounting frame, so that the multifunctional cylindrical drilling components can drill soil in a lateral movement process in a rotation process and in a horizontal state. The multifunctional cylindrical drill assembly in the embodiment comprises a cylinder and a plurality of stirring cutter assemblies uniformly arranged on the surface of the cylinder, wherein the cylinder is fixed on a mounting frame through a multifunctional U-shaped fork plate 211, the stirring cutter assemblies comprise a stirring cutter base and stirring cutters, and the stirring cutters are in inclined mounting postures under the fixation of the stirring cutter base so as to facilitate stirring and digging of soil. The bottom of the mounting frame is provided with a U-shaped connector 213 for hinging with a lower swing plate 256 on the multifunctional hydraulic lower side plate 253. The U-shaped connector 213 includes a bottom plate 2131 and upper swing plates 2132 welded to both sides of the bottom plate 2131, wherein the bottom plate 2131 is fixedly connected to the bottom of the multifunctional drilling web 2112 and the bottom of the multifunctional drilling wing 2111, the upper swing plates 2132 are semi-arc-shaped and are hinged to the lower swing plates 256 via connecting shafts 2134, and the connecting shafts 2134 penetrate through the lower swing plates 256 and connecting shaft holes 2133 on the upper swing plates 2132.
As shown in fig. 1-3 and 9-14, one end of the rotary hydraulic cylinder 22 is hinged to the multifunctional hydraulic counter-force plate 254, the other end is hinged to the U-shaped thick plate 212 on the back surface of the multifunctional drilling web 2112, the U-shaped thick plate 212 is specifically composed of a rotary shaft hydraulic cylinder wing plate 2121 and a rotary shaft hydraulic cylinder web 2122, the front end of the rotary hydraulic cylinder 22 is hinged to the U-shaped thick plate 212 through a rotary shaft 2123, the U-shaped thick plate 212 is located in the middle or upper position of the multifunctional drilling web 2112, and a groove 2113 is formed in the back surface of the multifunctional drilling web 2112 to facilitate setting of the U-shaped thick plate 212. The crank cylinder 23 is hinged at one end to the multifunction hydraulic reaction plate 254 via a hinge bracket 258, and is hinged at the other end to the upper swing plate 256 via a crank shaft 2135, and the hinge bracket 258, which is hinged to the crank cylinder 23 on the multifunction hydraulic reaction plate 254, and the connecting shaft 2134 are positioned at the same horizontal position, and the crank shaft 2135 is positioned directly below the connecting shaft 2134. One end of the horizontal hydraulic cylinder 24 is connected to the multifunctional hydraulic counter-force plate 254, the other end is connected to the lower swing plate 256, in this embodiment, a T-shaped chute 255 is formed on the multifunctional hydraulic lower side plate 253, a T-shaped slide block 257 is connected to the bottom of the lower swing plate 256, and the T-shaped slide block 257 and the T-shaped chute 255 form a sliding fit after being assembled, when the horizontal hydraulic cylinder 24 pushes the lower swing plate 256, the T-shaped slide block 257 thereon can move horizontally along the T-shaped chute 255. As shown in fig. 19, the connecting shaft 2134 is taken as a rotation center, the rotary hydraulic cylinder 22 pushes the multifunctional drilling device 21 outwards to rotate around the connecting shaft 2134, and meanwhile the crank hydraulic cylinder 23 assists the multifunctional drilling device 21 to rotate around the connecting shaft 2134, so that the aim of forming a haunched pile hole by driving the multifunctional drilling device 21 to rotate outwards by combining the rotary hydraulic cylinder 22 and the crank hydraulic cylinder 23 is fulfilled; after that, when the multifunction drilling device 21 is rotated from the vertical state to the horizontal state, the lower swing plate 256 is pushed to the outside by the horizontal hydraulic cylinder 24, and the rotary hydraulic cylinder 22 and the crank hydraulic cylinder 23 are also extended simultaneously during the outside movement. The method has the advantages that: first, increasing the cutting force of the multifunctional drilling device 21 in the process of rotationally cutting the rock-soil body; and secondly to increase the stability of the multifunction drilling device 21 during the rotary cutting of the rock and soil. In addition, a through hole is formed in the multifunctional hydraulic counter-force plate 254, a multifunctional slag sucking branch pipe through hole 2114 is formed in the multifunctional drilling web 2112, the multifunctional slag sucking branch pipe 53 branched from the slag sucking main pipe 51 in the slag sucking system 5 extends the suction head 55 into the position of the multifunctional drilling device 21 to suck the excavated sludge through the through hole in the multifunctional hydraulic counter-force plate 254 and the multifunctional slag sucking branch pipe through hole 2114 in the multifunctional drilling web 2112, and the multifunctional slag sucking branch pipe 53 adopts a telescopic pipe form in order to adapt to the rotation and horizontal extension actions of the multifunctional drilling device 21.
As shown in fig. 1-18, the sludge treatment mechanism comprises a stirring device 3, a crushing device 4, a sludge suction system 5, a slag discharge system 7 and a grouting system 8.
The stirring device 3 comprises a stirring box 31 and a stirring mechanism, wherein the stirring box 31 is fixedly arranged on the upper surface of the multifunctional drill reaction frame 25, the stirring mechanism comprises a main gear 37 and a plurality of auxiliary gears 39 meshed with the main gear 37 for transmission, the main gear 37 is driven to rotate by a stirring motor 312 so as to further drive each auxiliary gear 39 to rotate, a stirring main rotating shaft 33 extending into the stirring box 31 is coaxially arranged on the main gear 37, stirring blades are arranged on the stirring main rotating shaft 33, and the stirring blades adopt double-layer large blades 32; each auxiliary gear 39 is coaxially provided with a stirring auxiliary rotating shaft 35 extending into the stirring box 31, the stirring auxiliary rotating shaft 35 is also provided with stirring blades, part of stirring blades on the stirring auxiliary rotating shaft 35 adopt double-layer small blades 34, and the other part of stirring blades on the stirring auxiliary rotating shaft 35 adopt single-layer small blades 36, so that evenly mixed slurry can be obtained by stirring the sludge and the slurry of the stirring box 31, and the stirring box is beneficial to discharge. In order to avoid slurry in the stirring tank 31 from penetrating into the gear box where the main gear 37 and the auxiliary gear 39 are located during stirring, a main gear isolation pad 38 is provided at the junction of the stirring main rotating shaft 33 and the stirring tank 31, and an auxiliary gear isolation pad 310 is provided at the junction of the stirring auxiliary rotating shaft 35 and the stirring tank 31. As shown in fig. 3, a steel cover plate 311 is arranged on the top of the gear box where the main gear 37 and the auxiliary gear 39 are arranged, and is used for being connected with the pipe fixing frame 6. The stirring tank 31 is provided with a slag suction port, a slag discharge port and a slurry inlet.
The slag sucking system 5 is connected to the slag sucking port of the stirring tank 31, the slag sucking system 5 mainly comprises a slag sucking main pipe 51, a vertical slag sucking branch pipe 52, a multifunctional slag sucking branch pipe 53 and a crushing device 4, one end of the slag sucking main pipe 51 is communicated with the slag sucking port of the stirring tank 31 through the crushing device 4, the other end (namely a sucking end) of the slag sucking main pipe 51 is branched into the vertical slag sucking branch pipe 52 and the multifunctional slag sucking branch pipe 53, as shown in fig. 3, the vertical slag sucking branch pipe 52 extends into the vertical drilling device 1, a suction head 55 of the vertical slag sucking branch pipe 52 is close to a cylindrical drilling component 11 so that the soil sludge can be sucked and cut out, and a vertical slag sucking valve 56 is arranged at the suction head 55 and used for controlling on-off of a pipeline. The multifunctional slag sucking branch pipe 53 extends into the multifunctional drilling assembly 2, the suction head 55 of the multifunctional slag sucking branch pipe 53 is close to the multifunctional drilling device 21 so that the multifunctional slag sucking branch pipe can suck, cut and dig out soil sludge, and the multifunctional slag sucking valve 57 is arranged at the suction head 55 and used for controlling on-off of a pipeline, wherein the pipeline of the multifunctional slag sucking branch pipe 53 is in the form of a telescopic pipe 54 so as to adapt to rotation and forward and backward movement of the multifunctional drilling device 21.
The pumped sludge is crushed into fine particles by the crushing device 4 and then enters the stirring tank 31, the crushing device 4 mainly comprises a crushing tank 41, a middle partition plate 42, a connecting pipe 43, a rack 44, a fan motor 45, a fan blade 46, a crushing blade 47 and a screen 48, the middle partition plate 42 is obliquely arranged in the crushing tank 41 to form a ramp which is beneficial to the flow of the sludge, the fan motor 45 is arranged on a top plate in the crushing tank 41 through the rack 44, the fan blade 46 is arranged on a rotating shaft of the fan motor 45, the fan motor 45 and the fan blade 46 rotating at high speed can form negative pressure suction in the sludge suction main pipe 5, the crushing blade 47 is arranged at the installation position of the fan motor 45, so that the pumped sludge can enter the stirring tank 31 through the connecting pipe 43 after being crushed by the crushing blade 47, and the screen 48 is arranged at the end face of the fan motor 45 to filter the large-particle sludge, so that the sludge is prevented from flowing into the stirring tank 31 from the fan motor 45.
The grouting system 8 from subaerial is connected with to the inlet of agitator tank 31, and grouting system 8 mainly includes slip casting pipe 81 and slip casting pump 82, and this slip casting pipe 81 pumps the mud of suitable concentration through slip casting pump 82 to the agitator tank 31 in order to mix with the mud sediment that draws up, makes it become the fluid, is convenient for outwards suck.
The slag discharging port of the stirring box 31 is connected with a slag discharging system 7 from the ground, the slag discharging system 7 comprises a slag discharging pipe 71 and a slag discharging pump 72, the lower end of the slag discharging pipe 71 is communicated with the slag discharging port of the stirring box 31, and the port of the slag discharging pipe is extended downwards to a certain depth so as to facilitate pumping more slurry, and the slag discharging pipe 71 pumps the uniformly stirred slurry from the stirring box 31 to the ground through the slag discharging pump 72 for collection.
As shown in fig. 1 to 3 and 18, the pipe fixing frame 6 has a box-shaped structure, and includes a top steel plate 61, a middle steel plate 62, a bottom steel plate 63, and a plurality of side vertical plates 64 connecting the three, in addition, square through holes 65 are formed in the bottom steel plate 63 for the stirring motor 312 to pass through, and in addition, slag pipe fixing holes 66 for passing slag pipes 71 and grouting pipe fixing holes 67 for passing grouting pipes 81 are formed in the top steel plate 61, the middle steel plate 62 and the bottom steel plate 63. In order to avoid pipe wobble during drilling, the pipe holder 6 may provide a fixing for each pipe passing. It should be noted that four hanging points are provided on the top steel plate 61 for connecting the cables 93 and ensuring stable hanging of the pipe fixing frame 6.
As shown in fig. 19, the construction method for performing step-by-step drilling of rectangular anti-slide pile holes with haunched horizontal cantilevers in an earthen stratum by using the rectangular deep hole drilling machine in the embodiment comprises the following steps:
(S1) in the soil stratum a, drilling a vertical rectangular pile hole by using a vertical drilling device 1 on a drilling machine b to form a free section pile hole c until the design depth of a horizontal cantilever pile hole e; in this process, the suction head 55 of the vertical slag sucking branch pipe 52 continues to suck slag, and the suction head 55 of the multifunctional slag sucking branch pipe 53 is closed.
(S2) stopping the drilling work of the vertical drilling device 1 after the designed elevation of the horizontal cantilever pile hole e is reached; starting the multifunctional drill assembly 2, and gradually rotating the multifunctional drill device 21 outwards by taking the connecting shaft 2134 as a rotating shaft under the drive of the rotary hydraulic cylinder 22 and the crank hydraulic cylinder 23 and simultaneously stirring and cutting soil bodies until the multifunctional drill device 21 rotates from a vertical state to a horizontal state, and performing accumulated rotation for 90 degrees to form a haunching hole d; in this process, the suction head 55 of the multifunctional suction manifold 53 continues to suck the slag, and the suction head 55 of the vertical suction manifold 52 is closed.
After (S3), the horizontal hydraulic cylinder 24 is turned on and the lower swing plate 256 is driven to move laterally outwards, and the multifunctional drilling device 21 drills horizontally outwards to form a horizontal cantilever pile hole e; during this process, the rotary cylinder 22 and the crank cylinder 23 are also extended simultaneously; and the suction head 55 of the multifunctional suction slag branch pipe 53 continuously sucks slag, while the suction head 55 of the vertical suction slag branch pipe 52 is closed.
(S4) after the construction of the haunched hole d and the horizontal cantilever pile hole e is completed, the horizontal hydraulic cylinder 24 drives the multifunctional drilling device 21 to shrink inwards to the minimum stroke, and the rotary hydraulic cylinder 22 and the crank hydraulic cylinder 23 drive the multifunctional drilling device 21 to rotate and reset to the vertical state; and then the vertical drilling device 1 is used for continuously drilling to the designed depth to form a pile hole f of the embedded section, in the process, the suction head 55 of the vertical slag suction branch pipe 52 continuously sucks slag, and the suction head 55 of the multifunctional slag suction branch pipe 53 is closed.
The beneficial effects of this embodiment lie in:
(1) The horizontal cantilever and rectangular pile hole with the haunched structure are drilled in the deep soil body through a cable and a rotatable and horizontally sliding multifunctional cylindrical drill with a stirring cutter;
(2) The haunching, the horizontal cantilever and the vertical pile body can be formed at one time without other mechanical assistance, so that the purposes of improving the construction efficiency and saving the construction and equipment cost are achieved;
(3) The construction environment is improved and the mud cost is saved by combining vacuum slag suction and mud slag discharge;
(4) The soil body is crushed for the second time by the crushing box, so that the pile hole can be better discharged, and the blockage of the slag discharge pipe is prevented;
(5) The drilling machine has the functions of drilling and deslagging, the integration level of the drilling machine is high, uninterrupted synchronous drilling and deslagging are realized, the construction procedures are reduced, the construction cost is saved, and the drilling construction efficiency is improved.
Although the foregoing embodiments have been described in some detail with reference to the accompanying drawings, it will be appreciated by those skilled in the art that various modifications and changes may be made thereto without departing from the scope of the utility model as defined in the appended claims, and thus are not repeated herein.

Claims (10)

1. The rectangular deep hole drilling machine is characterized by comprising a drill carriage with a cable and a drilling machine for hoisting the lower end of the cable, wherein the drilling machine comprises a pipeline fixing frame, a sludge treatment mechanism, a multifunctional drilling assembly and a vertical drilling device which are sequentially connected from top to bottom; wherein:
the mud residue treatment mechanism comprises a stirring device, a mud residue suction system, a crushing device, a grouting system and a slag discharge system, wherein a mud residue suction port of a stirring box of the stirring device is communicated with the mud residue suction system through the crushing device, a mud residue inlet of the stirring box is communicated with the grouting system, and a slag discharge port of the stirring box is communicated with the slag discharge system;
the multifunctional drill component comprises a multifunctional drill device, a rotary hydraulic cylinder, a crank hydraulic cylinder, a horizontal hydraulic cylinder and a multifunctional drill reaction frame, wherein the multifunctional drill reaction frame is of a box-shaped structure with a lateral opening, an upper swinging plate at the lower end of the multifunctional drill device and a lower swinging plate on the bottom surface of the multifunctional drill reaction frame are in rotary connection through a connecting shaft, the rotary hydraulic cylinder is hinged with the middle part or the upper part of the multifunctional drill device, the crank hydraulic cylinder is hinged with the upper swinging plate through a crank shaft, and the crank shaft is positioned right below the connecting shaft; the lower swing plate is connected with the bottom surface of the multifunctional drill reaction frame in a sliding manner, and the horizontal hydraulic cylinder is connected with the lower swing plate and drives the lower swing plate to move in the horizontal direction;
the vertical drilling device comprises a plurality of cylindrical drilling assemblies which are horizontally arranged and form a rectangular excavation surface.
2. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is adaptive to the soil stratum, is characterized in that the stirring device comprises a stirring box and a stirring mechanism, the stirring mechanism comprises a main gear and a plurality of auxiliary gears which are meshed with the main gear for transmission, the main gear is driven to rotate by a stirring motor, a stirring main rotating shaft extending into the stirring box is coaxially arranged on the main gear, and stirring blades are arranged on the stirring main rotating shaft; the auxiliary gear is coaxially provided with a stirring auxiliary rotating shaft extending into the stirring box, and the stirring auxiliary rotating shaft is provided with stirring blades.
3. The stepwise rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the soil stratum, is characterized in that the vertical drilling device comprises a U-shaped fork plate and a plurality of cylindrical drilling components which are arranged on the U-shaped fork plate and distributed in a matrix, the U-shaped fork plate consists of a web plate, wing plates arranged on two sides of the web plate and steel supports vertically welded on the web plate, the cylindrical drilling components comprise two cylindrical drilling components and a motor for driving the cylindrical drilling to rotate, the cylindrical drilling components consist of a cylinder and a plurality of stirring cutter components which are all arranged on the surface of the cylinder, a rotating shaft of the motor penetrates through the cylinder on two sides, the end parts of the rotating shaft are correspondingly arranged in rotating shaft holes of the wing plates on two sides of the U-shaped fork plate, and a shell of the motor is welded and fixed on the steel supports.
4. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is adaptive to the soil stratum, according to claim 3, and is characterized in that the multifunctional drilling reaction frame comprises a multifunctional hydraulic reaction plate, a multifunctional hydraulic upper side plate arranged at the upper end of the multifunctional hydraulic reaction plate, a multifunctional hydraulic lower side plate arranged at the lower end of the multifunctional hydraulic reaction plate and multifunctional hydraulic side guard plates arranged at two sides of the multifunctional hydraulic reaction plate, and the multifunctional hydraulic lower side plate is fixed on the vertical drilling device; the rear end of the cylinder barrel of the rotary hydraulic cylinder is hinged with the multifunctional hydraulic counter-force plate through a hinged support, the rear end of the cylinder barrel of the crank hydraulic cylinder is hinged with the multifunctional hydraulic counter-force plate through a hinged support, and the rear end of the cylinder barrel of the horizontal hydraulic cylinder is fixed on the multifunctional hydraulic counter-force plate; the upper swing plate is semicircular;
the multifunctional drilling device comprises a mounting frame and a plurality of multifunctional cylindrical drilling components positioned on the mounting frame, wherein the mounting frame is composed of a multifunctional drilling web plate and multifunctional drilling wing plates positioned on two sides of the multifunctional drilling web plate, and the multifunctional cylindrical drilling components are distributed along the vertical surface and the top surface of the mounting frame at intervals.
5. The rectangular deep hole drilling machine with haunched horizontal cantilever, adapted to the stepwise manner of the soil strata according to claim 4, characterized in that the sliding connection between the lower swing plate and the bottom surface of the multifunctional drill reaction frame means: the multifunctional hydraulic lower side plate is provided with a T-shaped sliding groove, the lower swing plate is provided with a T-shaped sliding block, and the T-shaped sliding block on the lower swing plate is assembled in the T-shaped sliding groove of the multifunctional hydraulic lower side plate to form sliding connection.
6. The stepwise rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the soil stratum, is characterized in that the slag sucking system comprises a slag sucking main pipe, a vertical slag sucking branch pipe and a multifunctional slag sucking branch pipe, wherein the vertical slag sucking branch pipe and the multifunctional slag sucking branch pipe are branched from a suction port of the slag sucking main pipe, a suction head of the vertical slag sucking branch pipe is connected into the vertical drilling device, and a suction head of the multifunctional slag sucking branch pipe is connected into the multifunctional drilling device; the suction heads are respectively provided with a slag sucking valve, and the pipe body of the multifunctional slag sucking branch pipe adopts a telescopic pipe.
7. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is adaptive to the soil stratum, according to claim 6, characterized in that the grouting system comprises a grouting pipe and a grouting pump, wherein one end of the grouting pipe is connected with the grouting pump positioned on the ground, and the other end of the grouting pipe is connected with the grouting inlet on the stirring box.
8. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is adaptive to the soil stratum, is characterized in that the slag discharging system comprises a slag discharging pipe and a slag discharging pump, wherein one end of the slag discharging pump is connected with the slag discharging pipe, and the other end of the slag discharging pump is connected with the slag discharging port on the stirring box.
9. The stepwise rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the soil stratum, is characterized in that the slag suction main pipe, the grouting pipe and the slag discharging pipe are all arranged and fixed along the pipeline fixing frame.
10. The stepwise rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the soil strata, is characterized by comprising a vehicle-mounted platform, a steel upright post, a pull rod, a hinging shaft, a guide rail, a sliding block, a steel cantilever beam, a hoisting motor and a cable bracket, wherein the steel upright post is vertically arranged on the vehicle-mounted platform, the upper end of the pull rod is hinged with the upper end of the steel upright post, the lower end of the pull rod is hinged with the hinging shaft fixed on the vehicle-mounted platform, the guide rail is vertically arranged and fixed along the steel upright post, the sliding block is slidably assembled on the guide rail, the steel cantilever beam is fixed on the sliding block, the hoisting motor is fixed on the steel cantilever beam, the cable bracket is fixed below the steel cantilever beam, and the hoisting motor drives the hoisting motor to conduct lifting motion in the vertical direction.
CN202322320323.6U 2023-08-29 2023-08-29 Step-by-step rectangular deep hole drilling machine with haunched horizontal cantilever and suitable for soil stratum Active CN220580955U (en)

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Application Number Priority Date Filing Date Title
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