CN220561802U - Forming equipment of zircon lip brick for glass tank furnace - Google Patents
Forming equipment of zircon lip brick for glass tank furnace Download PDFInfo
- Publication number
- CN220561802U CN220561802U CN202322108880.1U CN202322108880U CN220561802U CN 220561802 U CN220561802 U CN 220561802U CN 202322108880 U CN202322108880 U CN 202322108880U CN 220561802 U CN220561802 U CN 220561802U
- Authority
- CN
- China
- Prior art keywords
- zircon
- plate
- lip
- tops
- bottom plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011449 brick Substances 0.000 title claims abstract description 38
- 229910052845 zircon Inorganic materials 0.000 title claims abstract description 36
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 239000011521 glass Substances 0.000 title claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052802 copper Inorganic materials 0.000 claims abstract description 22
- 239000010949 copper Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 17
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims description 7
- 238000004080 punching Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model relates to the field of zircon lip brick processing, and discloses forming equipment of zircon lip bricks for a glass tank furnace, which comprises a bottom plate, forming dies and a material table, wherein supporting legs are welded at the top of the bottom plate, supporting frames are equidistantly arranged at the tops of the supporting legs, electromagnetic heaters are installed in the supporting frames through installing seats, heat conducting copper plates are installed at the tops of the supporting frames through bolts, servo motors are installed at the tops of the bottom plate and positioned at two sides of the supporting legs through the installing seats, an output shaft of each servo motor is connected with a screw rod through a coupling, screw blocks are sleeved on the screw rod, forming dies are installed among the screw blocks through bolts, a vertical plate is installed at one end of the top of the bottom plate through bolts, and a top plate is welded at the tops of the vertical plate; the novel zircon lip brick forming equipment can preheat the formed brick body, and remove the moisture of the zircon lip adobe in advance, so that the time for airing the adobe is reduced, and the novel zircon lip brick forming equipment is suitable for being widely popularized and used.
Description
Technical Field
The utility model relates to the technical field of zircon lip brick processing, in particular to forming equipment of zircon lip bricks for a glass tank furnace.
Background
Glass furnaces are the most common type of glass melting furnace, and are called furnaces because batch materials are melted into molten glass in a trough-shaped tank of such a furnace; zircon lip brick has been laid to glass tank furnace's inner chamber bottom, and the fire resistance is good, and intensity is high, improves life, and zircon lip brick need use special zircon lip brick's former in the in-process of production.
The prior zircon lip brick forming equipment has the following defects: 1. the forming equipment of the zircon lip brick cannot preheat the formed brick body, and the moisture of the zircon lip brick blank is removed in advance, so that the time for airing the brick blank is shortened. Accordingly, a person skilled in the art provides a forming apparatus for zircon lip bricks for glass tank furnaces to solve the problems set forth in the background art described above.
Disclosure of Invention
The utility model mainly aims to provide a forming device of zircon lip bricks for glass tank furnaces, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
a forming device of zircon lip bricks for glass tank furnaces comprises a bottom plate, a forming die and a material table;
the top welding of bottom plate has supporting leg and supporting leg's top equidistance laid the supporting frame, install electromagnetic heater and supporting frame's top through the mount pad in the supporting frame and pass through the bolt and install the heat conduction copper, servo motor is installed through the mount pad at the top of bottom plate and the both sides that are located the supporting leg, servo motor's output shaft passes through the coupling joint lead screw and overlaps on the lead screw and is equipped with the silk piece, install forming die through the bolt between the silk piece, the top welding of riser and riser is installed through the bolt to top one end of bottom plate has the roof, hydraulic cylinder and hydraulic cylinder's output shaft pass through the link equidistance to be connected with the punching press piece in the top both ends of roof, the top other end of bottom plate has the material platform through the stand support, the one side both ends that the one end welding of material platform has end plate and end plate pass through the mount pad and install electronic pneumatic cylinder.
As still further aspects of the utility model: the temperature controller is installed through the screw to inner wall one side of carriage and the detection end of temperature controller is located the bottom of heat conduction copper, the output of temperature controller passes through the wire with electromagnetic heater's input and constitutes the electricity and be connected.
As still further aspects of the utility model: the molding die is internally provided with a die cavity at equal distance, the heat conducting copper plates are positioned in the die cavity, and the molded brick body is preheated by the heating action of the heat conducting copper plates to remove the moisture of the zircon lip adobe in advance.
As still further aspects of the utility model: the outer side of the servo motor is welded with an L-shaped supporting plate, and the top end of the screw rod is connected with a horizontal plate of the L-shaped supporting plate through a bearing.
As still further aspects of the utility model: the U-shaped guard board is welded on the outer side of the top of the material table, and the U-shaped guard board is utilized to shield raw materials.
As still further aspects of the utility model: the output shaft of the electric hydraulic cylinder penetrates through the end plate and is provided with a pushing plate through the mounting hole, the pushing plate is located at the opening of the U-shaped guard plate, the electric hydraulic cylinder is powered on, the electric hydraulic cylinder is utilized to drive the pushing plate to move to one side, and raw materials are conveniently and automatically pushed into a die cavity of the forming die.
Compared with the prior art, the utility model has the beneficial effects that:
1. the method comprises the steps of placing raw materials such as natural quartz sand, kaolin, calcium carbonate and zirconia which are uniformly stirred at the top of a material table, switching on a power supply of an electric hydraulic cylinder, driving a material pushing plate to move to one side by using the electric hydraulic cylinder, facilitating automatic pushing of the raw materials into a die cavity of a forming die, switching on an electromagnetic heater to rapidly heat a heat conducting copper plate, heating the heat conducting copper plate at a constant temperature by using a temperature controller to control the electromagnetic heater, driving a stamping block to move downwards by using a hydraulic cylinder, enabling a plurality of groups of stamping blocks to enter corresponding die cavities to realize stamping, and rapidly die-casting and forming the raw materials to form zircon lip adobe.
2. The formed brick body is preheated through the heating effect of the heat conduction copper plate, the moisture of the zircon lip brick blank is removed in advance, the time for airing the brick blank is reduced, the stamping block is lifted by utilizing the hydraulic oil cylinder, the servo motor is connected to drive the screw rod to rotate, the screw block is driven to slide on the screw rod to move the forming die downwards, and the zircon lip brick blank is pushed out by utilizing the pushing effect of the heat conduction copper plate, so that automatic discharging is realized.
Drawings
FIG. 1 is a schematic view showing the overall structure of a forming apparatus for zircon lip bricks for glass tank furnaces according to the present utility model.
Fig. 2 is a bottom view of a forming apparatus for zircon lip bricks for glass tank furnaces according to the present utility model.
Fig. 3 is a schematic structural view of a heat conducting copper plate of a forming device of zircon lip bricks for glass tank furnaces.
In the figure: 1. a hydraulic cylinder; 2. a support frame; 3. a top plate; 4. a riser; 5. a forming die; 6. a silk block; 7. an L-shaped support plate; 8. a screw rod; 9. a servo motor; 10. support legs; 11. a bottom plate; 12. a material platform; 13. a pushing plate; 14. an electro-hydraulic cylinder; 15. an end plate; 16. a column; 17. a U-shaped guard board; 18. a mold cavity; 19. stamping blocks; 20. a thermally conductive copper plate; 21. an electromagnetic heater; 22. and a temperature controller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 3, in an embodiment of the present utility model, a forming apparatus for zircon lip bricks for glass tank furnaces includes a base plate 11, a forming mold 5, and a material table 12;
the top welding of bottom plate 11 has supporting leg 10 and supporting leg 10's top equidistance to have laid supporting frame 2, install electromagnetic heater 21 and the top of supporting frame 2 through the mount pad in the supporting frame 2 and pass through the bolt and install heat conduction copper 20, the servo motor 9 is installed through the mount pad to the top of bottom plate 11 and the both sides that lie in supporting leg 10, the output shaft of servo motor 9 passes through shaft coupling joint lead screw 8 and the cover is equipped with silk piece 6 on the lead screw 8, install forming die 5 through the bolt between the silk piece 6, riser 4 and riser 4's top welding have roof 3 through the bolt to the top one end of bottom plate 11, hydraulic cylinder 1 and hydraulic cylinder 1's output shaft passes through the link equidistance to be connected with punching press piece 19 through the mount pad at the top both ends of roof 3, the top other end of bottom plate 11 is supported through stand 16 has material platform 12, electric hydraulic cylinder 14 is installed through the mount pad to one side both ends that end plate 15 and end plate 15 are welded to one side.
Wherein, one side of the inner wall of the supporting frame 2 is provided with a temperature controller 22 through screws, the detection end of the temperature controller 22 is positioned at the bottom of the heat conducting copper plate 20, and the output end of the temperature controller 22 is electrically connected with the input end of the electromagnetic heater 21 through a wire; the electromagnetic heater 21 is heated at a constant temperature.
Wherein, the molding die 5 is internally provided with a die cavity 18 at equal distance, and the heat conducting copper plate 20 is positioned in the die cavity 18; the molded brick body is preheated by the heating action of the heat conducting copper plate 20, and the moisture of the zircon lip green brick is removed in advance.
The outer side of the servo motor 9 is welded with an L-shaped supporting plate 7, and the top end of the screw rod 8 is connected with a horizontal plate of the L-shaped supporting plate 7 through a bearing; the screw rod 8 is stably rotated.
Wherein, the outside of the top of the material table 12 is welded with a U-shaped guard plate 17; the U-shaped guard plate 17 is used for shielding the raw materials.
Wherein, the output shaft of the electro-hydraulic cylinder 14 penetrates through the end plate 15 and is provided with a pushing plate 13 through a mounting hole, and the pushing plate 13 is positioned at the opening of the U-shaped guard plate 17; the electric hydraulic cylinder 14 is powered on, and the electric hydraulic cylinder 14 drives the pushing plate 13 to move to one side, so that raw materials can be automatically pushed into the die cavity 18 of the forming die 5.
The working principle of the utility model is as follows: the method comprises the steps of placing raw materials such as natural quartz sand, kaolin, calcium carbonate and zirconia and the like which are uniformly stirred at the top of a material table 12, switching on a power supply of an electric hydraulic cylinder 14, driving a pushing plate 13 to move to one side by utilizing the electric hydraulic cylinder 14, facilitating automatic pushing of the raw materials into a die cavity 18 of a forming die 5, switching on an electromagnetic heater 21 to rapidly heat and heat a heat conducting copper plate 20, controlling the electromagnetic heater 21 to heat the heat conducting copper plate 20 at constant temperature by utilizing a temperature controller 22, driving a punching block 19 to move downwards by utilizing a hydraulic cylinder 1, enabling a plurality of groups of punching blocks 19 to enter corresponding die cavities 18 to realize punching, carrying out rapid die casting forming of the raw materials, forming a zircon lip adobe, preheating the formed brick body by the heating action of the heat conducting copper plate 20, removing moisture of the zircon lip adobe in advance, reducing airing time of the adobe, lifting the punching block 19 by utilizing the hydraulic cylinder 1, switching on a servo motor 9 to drive a screw rod 8 to slide on the screw rod 8 to move the forming die 5 downwards, pushing the zircon lip adobe pushed by utilizing the copper plate 20 to realize automatic discharging.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The forming equipment of zircon lip bricks for glass tank furnaces comprises a bottom plate (11), a forming die (5) and a material table (12);
the method is characterized in that: supporting legs (10) and supporting legs (10) are welded at the top of a bottom plate (11), supporting frames (2) are arranged at equal intervals at the tops of the supporting legs (10), electromagnetic heaters (21) are installed in the supporting frames (2) through mounting seats, heat conducting copper plates (20) are installed at the tops of the supporting frames (2) through bolts, servo motors (9) are installed at the tops of the bottom plate (11) and on two sides of the supporting legs (10) through mounting seats, screw rods (8) and screw rods (8) are connected with output shafts of the servo motors (9) through couplings, screw blocks (6) are sleeved on the screw rods (8), forming dies (5) are installed between the screw blocks (6) through bolts, top plates (3) are welded at the tops of the top ends of the bottom plate (11) through bolts, hydraulic cylinders (1) and output shafts of the hydraulic cylinders (1) are connected with punching blocks (19) through connecting frames at equal intervals, material platforms (12) are supported at the other ends of the tops of the bottom plate (11) through stand columns (16), and material platforms (12) are installed at two ends of the end plates (15) through one end plates (15).
2. The molding apparatus for zircon lip brick for glass tank furnace according to claim 1, wherein: temperature controller (22) and the detection end of temperature controller (22) are located the bottom of heat conduction copper (20) through screw installation in inner wall one side of carriage (2), the output of temperature controller (22) constitutes the electricity with the input of electromagnetic heater (21) and is connected.
3. The molding apparatus for zircon lip brick for glass tank furnace according to claim 1, wherein: a die cavity (18) is arranged in the forming die (5) at equal intervals, and a heat conducting copper plate (20) is positioned in the die cavity (18).
4. The molding apparatus for zircon lip brick for glass tank furnace according to claim 1, wherein: an L-shaped supporting plate (7) is welded on the outer side of the servo motor (9), and the top end of the screw rod (8) is connected with a horizontal plate of the L-shaped supporting plate (7) through a bearing.
5. The molding apparatus for zircon lip brick for glass tank furnace according to claim 1, wherein: and a U-shaped guard plate (17) is welded on the outer side of the top of the material table (12).
6. The molding apparatus for zircon lip brick for glass tank furnace according to claim 1, wherein: an output shaft of the electric hydraulic cylinder (14) penetrates through the end plate (15) and is provided with a pushing plate (13) through a mounting hole, and the pushing plate (13) is positioned at the opening of the U-shaped guard plate (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322108880.1U CN220561802U (en) | 2023-08-07 | 2023-08-07 | Forming equipment of zircon lip brick for glass tank furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322108880.1U CN220561802U (en) | 2023-08-07 | 2023-08-07 | Forming equipment of zircon lip brick for glass tank furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220561802U true CN220561802U (en) | 2024-03-08 |
Family
ID=90093108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322108880.1U Active CN220561802U (en) | 2023-08-07 | 2023-08-07 | Forming equipment of zircon lip brick for glass tank furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220561802U (en) |
-
2023
- 2023-08-07 CN CN202322108880.1U patent/CN220561802U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |