CN220557402U - Tobacco leaf slicing machine broken material detecting system - Google Patents
Tobacco leaf slicing machine broken material detecting system Download PDFInfo
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- CN220557402U CN220557402U CN202321673903.7U CN202321673903U CN220557402U CN 220557402 U CN220557402 U CN 220557402U CN 202321673903 U CN202321673903 U CN 202321673903U CN 220557402 U CN220557402 U CN 220557402U
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- photoelectric sensor
- tobacco leaf
- tobacco
- slicing machine
- detection system
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- 239000000463 material Substances 0.000 title claims abstract description 124
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 55
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 241000208125 Nicotiana Species 0.000 claims abstract description 54
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract description 8
- 235000019504 cigarettes Nutrition 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000003750 conditioning effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000109 continuous material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model belongs to the technical field of cigarette equipment, and provides a tobacco leaf slicing machine broken material detection system, which comprises: the device comprises a slicer, a material conveying device and a photoelectric sensor; the slicing machine comprises a feeding device and a cutter; the cutter is arranged above the feeding device and is used for cutting tobacco blocks conveyed on the feeding device; the conveying device is used for conveying tobacco flakes obtained by cutting the tobacco blocks; the photoelectric sensor is arranged between a feed opening of the slicer and a feed opening belt and used for detecting the distance between the photoelectric sensor and materials on the feed opening belt. The tobacco leaf slicing machine broken material detection system provided by the utility model can detect the material breaking condition in real time, can measure the distance between the material breaking detection system and the material on the belt of the material discharging opening through the photoelectric sensor arranged at the material discharging opening, and can judge that the material breaking occurs when the distance exceeds a preset threshold value and reaches a preset duration, so that the material breaking can be timely found when the material breaking occurs.
Description
Technical Field
The utility model relates to the technical field of cigarette equipment, in particular to a tobacco leaf slicing machine broken material detection system.
Background
During the processing of tobacco raw materials, the tobacco processing threads firstly cut the whole package of tobacco blocks into tobacco sheets with equal width through a slicing machine, and the tobacco sheets are conveyed to a loosening cylinder through a feeding port belt of the slicing machine for loosening and conditioning. In the loosening and conditioning process, the continuity of materials has great influence on the subsequent process, and if the condition of material breakage occurs, the temperature and humidity level of loosening and conditioning can be greatly influenced, so that the fluctuation of temperature and humidity parameters is caused, and even the production process requirements are not met.
The slicer feed opening is the key point that appears breaking off, because the characteristics of slicer work, the condition that card material, fold material, material are lost very easily appears at the feed opening, leads to the feed opening belt to take place to break off. The clamping is that the material is extruded by the striker plate in the falling process of the feed opening, and is clamped between the striker plate and the feed opening belt, so that the material can not continuously advance. The stacking refers to that materials are not stably laid on a blanking opening belt in the falling process, so that certain gaps are formed between the materials. The material is lost, namely, the tobacco blocks on the slicing machine are lost, so that the material cannot be continuously supplied.
Disclosure of Invention
Aiming at the problems existing in the prior art, the utility model provides a tobacco leaf slicing machine broken material detection system.
The utility model provides a tobacco leaf slicing machine broken material detection system, which comprises:
the device comprises a slicer, a material conveying device and a photoelectric sensor;
the slicing machine comprises a feeding device and a cutter; the cutter is arranged above the feeding device and is used for cutting tobacco blocks conveyed on the feeding device;
the conveying device is used for conveying tobacco flakes obtained by cutting the tobacco blocks;
the photoelectric sensor is arranged between a feed opening of the slicer and a feed opening belt and used for detecting the distance between the photoelectric sensor and materials on the feed opening belt.
In some embodiments, the photosensor is specifically configured to:
and determining that the material is broken under the condition that the distance between the material and the material on the blanking port belt reaches a preset threshold value and lasts for a preset time period.
In some embodiments, the photosensor is further configured to:
and under the condition of detecting the material breaking, performing audible and visual alarm.
In some embodiments, the microtome is provided with a stand;
the bracket is positioned above the feeding device;
the photoelectric sensor is arranged on the bracket.
In some embodiments, the support is movably coupled to the housing of the microtome and adapted for elevating movement relative to the microtome.
In some embodiments, the photosensor is fixed to the bracket by a screw.
In some embodiments, the height of the photoelectric sensor from the feed opening belt is 15-30 cm.
In some embodiments, a signal line of the photoelectric sensor is connected with the PLC through an IO module.
In some embodiments, the photosensor is an infrared photosensor.
In some embodiments, the microtome further comprises:
the pushing device is used for pushing the tobacco blocks to the position below the cutter;
the first end of the material guiding device is connected with the feeding device, the second end of the material guiding device is connected with the material conveying device, and the extending direction of the first end of the material guiding device to the second end of the material guiding device is inclined from top to bottom;
the material turning device is arranged on one side of the cutter facing the material conveying device;
the material blocking device is arranged on one side of the cutter facing the material conveying device.
The tobacco leaf slicing machine broken material detection system provided by the utility model can detect the material breaking condition in real time, can measure the distance between the material breaking detection system and the material on the belt of the material discharging opening through the photoelectric sensor arranged at the material discharging opening, and can judge that the material breaking occurs when the distance exceeds a preset threshold value and reaches a preset duration, so that the material breaking can be timely found when the material breaking occurs.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a tobacco leaf slicing machine broken material detection system provided by an embodiment of the utility model.
Reference numerals:
10. a feeding device; 20. a cutter; 30. a material conveying device; 40. a photoelectric sensor; 50. a pushing device; 60. a material guiding device; 70. a material turning device; 80. and a material blocking device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the embodiments of the present utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the embodiments of the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled," "coupled," and "connected" should be construed broadly, and may be either a fixed connection, a removable connection, or an integral connection, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in embodiments of the present utility model will be understood in detail by those of ordinary skill in the art.
In embodiments of the utility model, unless expressly specified and limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the embodiments of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Fig. 1 is a schematic structural diagram of a tobacco leaf slicing machine material breakage detection system provided by an embodiment of the present utility model, and referring to fig. 1, the tobacco leaf slicing machine material breakage detection system provided by the present utility model may include:
a slicer, a material conveying device 30 and a photoelectric sensor 40;
the slicer comprises a feeding device 10 and a cutter 20; the cutter 20 is arranged above the feeding device 10, and the cutter 20 is used for cutting the tobacco blocks conveyed on the feeding device 10;
the conveying device 30 is used for conveying tobacco flakes obtained by cutting the tobacco blocks;
the photoelectric sensor 40 is arranged between a feed opening of the slicer and a feed opening belt and is used for detecting the distance between the photoelectric sensor and materials on the feed opening belt.
The tobacco leaf slicing machine material breakage detection system provided by the embodiment of the utility model comprises: a microtome, a feeder 30 and a photoelectric sensor 40.
Wherein the slicer comprises a feeding device 10 and a cutter 20. The feeding device 10 conveys the tobacco mass to be slit by a belt. The cutter 20 is located above the feeding device 10 and is used for cutting the tobacco blocks conveyed on the feeding device 10 to obtain cut tobacco flakes.
The feeding device 30 is connected with the slicing machine and is used for conveying the cut tobacco flakes.
The photoelectric sensor 40 is arranged between a feed opening and a feed opening belt of the slicer and is used for detecting the distance between the photoelectric sensor and materials on the feed opening belt.
By installing the photoelectric sensor 40 on the slicing machine, the material breaking condition is mastered in time through the feedback information of the photoelectric sensor 40.
Optionally, the photoelectric sensor 40 is specifically configured to:
and determining that the material is broken under the condition that the distance between the material and the material on the blanking port belt reaches a preset threshold value and lasts for a preset time period.
The photoelectric sensor 40 installed at the feed opening of the slicer can measure the distance between the slicer and the material on the belt of the feed opening, and when the distance exceeds a preset threshold value and reaches a preset duration, the slicer judges that the material is broken, and the slicer can timely find out when the material is broken. The preset threshold and the preset duration can be set according to actual needs, and are not limited herein.
Optionally, the photoelectric sensor 40 is further configured to:
and under the condition of detecting the material breaking, performing audible and visual alarm.
When the material is broken, audible and visual alarm can be carried out, and related personnel can be informed of processing in time, so that the continuous material breaking condition is prevented.
According to the tobacco leaf slicing machine broken material detection system provided by the embodiment of the utility model, the material breaking condition can be detected in real time, the distance between the material and the material on the belt of the material discharging opening can be measured through the photoelectric sensor arranged at the material discharging opening, and when the distance exceeds the preset threshold and reaches the preset duration, the occurrence of broken material is judged, and the situation can be found in time when the broken material just occurs.
Optionally, the microtome is provided with a stand;
the bracket is positioned above the feeding device;
the photoelectric sensor 40 is disposed on the holder.
Optionally, the support is movably coupled to the housing of the microtome and adapted for elevating movement relative to the microtome.
Optionally, the photoelectric sensor 40 is fixed on the bracket by a screw.
The support is movably connected with the shell of the slicing machine and can perform lifting motion relative to the shell of the slicing machine, so that the height of the photoelectric sensor 40 is adjustable, the position of the photoelectric sensor 40 is convenient to adjust, the actual production needs are met, and the reliability and safety of installation and the accuracy of detection data are ensured.
Optionally, the height of the photoelectric sensor 40 from the blanking belt is 15-30 cm.
The height of the photoelectric sensor 40 from the blanking mouth belt can be 15-30 cm by adjusting the bracket. The distance can be set according to the actual production requirement.
The position of the photoelectric sensor 40 is adjustable, so that the position adjustment can be flexibly performed according to the actual situation of the material.
Optionally, a signal line of the photoelectric sensor 40 is connected with the PLC through an IO module.
The power line of the photoelectric sensor 40 is connected with a 24V power supply, the signal line is connected with a PLC through an IO module, and the detection signal of the photoelectric sensor 40 is subjected to operation processing in the PLC.
Optionally, the photosensor 40 is an infrared photosensor.
Optionally, the slicer further comprises:
the pushing device 50 is used for pushing the tobacco blocks to the position below the cutter;
the first end of the material guiding device 60 is connected with the feeding device, the second end of the material guiding device is connected with the material conveying device, and the extending direction of the first end of the material guiding device to the second end of the material guiding device is inclined from top to bottom;
the material turning device 70 is arranged on one side of the cutter facing the material conveying device;
the stop device 80 is arranged on one side of the cutter facing the material conveying device.
The slicer further includes a pusher 50, a guide 60, a dumper 70, and a dam 80.
Wherein, the pushing device 50 is used for pushing the following tobacco blocks to the lower part of the cutter 20 in time after the partial tobacco blocks are cut, so as to ensure the stable and continuous cutting of the tobacco blocks.
The material guiding device 70 is disposed between the feeding device 10 and the material conveying device 30, and is used for guiding the cut tobacco flakes onto the material conveying device 30.
The overturning device 70 is arranged on one side of the cutter 20 facing the material conveying device 30, and can prevent the cut tobacco flakes from overturning in the transportation process.
The blocking device 80 is arranged on one side of the cutter 20 facing the material conveying device 30, and can block the split tobacco flakes.
The tobacco leaf slicing machine broken material detection system provided by the utility model can detect the material breaking condition in real time, can measure the distance between the material breaking detection system and the material on the belt of the material discharging opening through the photoelectric sensor arranged at the material discharging opening, and can judge that the material breaking occurs when the distance exceeds a preset threshold value and reaches a preset duration, so that the material breaking can be timely found when the material breaking occurs.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (10)
1. A tobacco leaf slicing machine broken material detecting system, characterized by comprising:
the device comprises a slicer, a material conveying device and a photoelectric sensor;
the slicing machine comprises a feeding device and a cutter; the cutter is arranged above the feeding device and is used for cutting tobacco blocks conveyed on the feeding device;
the conveying device is used for conveying tobacco flakes obtained by cutting the tobacco blocks;
the photoelectric sensor is arranged between a feed opening of the slicer and a feed opening belt and used for detecting the distance between the photoelectric sensor and materials on the feed opening belt.
2. The tobacco leaf cut-out detection system of claim 1, wherein the photoelectric sensor is specifically configured to:
and determining that the material is broken under the condition that the distance between the material and the material on the blanking port belt reaches a preset threshold value and lasts for a preset time period.
3. The tobacco leaf cut-out detection system of claim 2, wherein the photosensor is further configured to:
and under the condition of detecting the material breaking, performing audible and visual alarm.
4. The tobacco leaf slicing machine material breakage detection system according to claim 1, wherein,
the slicing machine is provided with a bracket;
the bracket is positioned above the feeding device;
the photoelectric sensor is arranged on the bracket.
5. The tobacco leaf cut-out detection system of claim 4, wherein the bracket is movably coupled to a housing of the slicer and adapted for elevating movement relative to the slicer.
6. The tobacco leaf cut-out detection system of claim 4, wherein the photoelectric sensor is fixed to the bracket by a screw.
7. The tobacco leaf slicing machine broken material detecting system according to claim 1, wherein the height of the photoelectric sensor from the feeding hole belt is 15-30 cm.
8. The tobacco leaf slicing machine broken material detecting system according to claim 1, wherein a signal line of the photoelectric sensor is connected with the PLC through an IO module.
9. The tobacco leaf cut-out detection system of claim 1, wherein the photoelectric sensor is an infrared photoelectric sensor.
10. The tobacco leaf cut-out detection system of claim 1, wherein the slicer further comprises:
the pushing device is used for pushing the tobacco blocks to the position below the cutter;
the first end of the material guiding device is connected with the feeding device, the second end of the material guiding device is connected with the material conveying device, and the extending direction of the first end of the material guiding device to the second end of the material guiding device is inclined from top to bottom;
the material turning device is arranged on one side of the cutter facing the material conveying device;
the material blocking device is arranged on one side of the cutter facing the material conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321673903.7U CN220557402U (en) | 2023-06-28 | 2023-06-28 | Tobacco leaf slicing machine broken material detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321673903.7U CN220557402U (en) | 2023-06-28 | 2023-06-28 | Tobacco leaf slicing machine broken material detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220557402U true CN220557402U (en) | 2024-03-08 |
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ID=90090722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321673903.7U Active CN220557402U (en) | 2023-06-28 | 2023-06-28 | Tobacco leaf slicing machine broken material detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220557402U (en) |
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2023
- 2023-06-28 CN CN202321673903.7U patent/CN220557402U/en active Active
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