CN220554824U - Mechanical equipment belt cleaning device - Google Patents
Mechanical equipment belt cleaning device Download PDFInfo
- Publication number
- CN220554824U CN220554824U CN202322013260.XU CN202322013260U CN220554824U CN 220554824 U CN220554824 U CN 220554824U CN 202322013260 U CN202322013260 U CN 202322013260U CN 220554824 U CN220554824 U CN 220554824U
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- Prior art keywords
- filter
- oil
- cleaning
- valve
- mechanical equipment
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- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 238000001914 filtration Methods 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims abstract description 13
- 229920000742 Cotton Polymers 0.000 claims abstract description 11
- 230000001105 regulatory effect Effects 0.000 claims abstract description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 8
- 239000010935 stainless steel Substances 0.000 claims abstract description 8
- 238000005406 washing Methods 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 6
- 230000008676 import Effects 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000005192 partition Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract description 2
- 239000010802 sludge Substances 0.000 abstract description 2
- 238000001035 drying Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 58
- 238000000034 method Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 5
- 239000012459 cleaning agent Substances 0.000 description 4
- 239000010731 rolling oil Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The utility model discloses a cleaning device for mechanical equipment, which comprises an exhaust fan, a sliding skylight, a main box body, a filtering device cover plate, a filtering partition plate, filtering cotton, a filtering oil drain valve, a stainless steel filter screen, a clean oil tank, a filter element, a filtering front baffle plate, a blow-down valve, a cleaning support frame, a cleaning front baffle plate, an oil cleaning hose, an air pipeline joint, an oil cleaning switch valve, a flow regulating valve, an air hose, an air switch valve and a spray gun. The cleaning device for the mechanical equipment disclosed by the utility model is used for cleaning and drying gaps, impurity particles and oil sludge which are difficult to clean by the mechanical equipment. The cleaning efficiency and the cleaning quality of the mechanical equipment are improved, and the cleaning difficulty of the mechanical equipment is reduced.
Description
Technical Field
The utility model belongs to the technical field of cleaning devices, and particularly relates to a cleaning device for mechanical equipment.
Background
The mechanical equipment of the rolling mill can adhere many impurities such as greasy dirt on the surface after long running time under the environment such as heavy oil high temperature, and the normal operation of the rolling mill is influenced, and at present, the problem of adhesion of heavy greasy dirt exists in many mechanical equipment in the rolling mill. The device comprises a bearing, a bearing seat, a coupler and other rotating devices, and is most affected. Since rolling oil in the rolling mill is circulated and used, the rolling oil cannot be cleaned by using a deoiling cleaning agent, and the mechanical equipment may be damaged by using an acidic cleaning agent for removing heavy oil. In order to solve the problem, most rolling mills need to use rolling oil to compress air when maintaining and disassembling the mechanical equipment, and gaps, impurity particles and oil sludge which are difficult to clean of the mechanical equipment are cleaned and dried by a similar compatible principle.
The existing cleaning method for the mechanical equipment has the defects that a lot of oil gas is sprayed into surrounding environment when cleaning work is carried out, the nearby environment is seriously polluted, the harm to operators is caused, and the oil gas is a mixture, and meanwhile, the potential safety hazard of causing fire is also caused. In the aspect of recycling, the sprayed oil gas cannot be recycled, so that the waste and the recycling failure have the great defects. (cited reference patent literature:
xu Shaoying. Chemical industry accessory belt cleaning device [ P ] chinese patent: cn201820462171.X. 2019.04.23. [2] Sunny and sunny sides of the Chinese mountain; a Cen day phase; factory equipment cleaning technique [ J ] (chemical industry and engineering, |43-52| in 4 th edition of 1991) 10 pages).
Disclosure of Invention
The utility model aims at solving the problems in the prior art, and provides a cleaning device for mechanical equipment, which improves the working efficiency of the mechanical equipment and the safety of the mechanical equipment and reduces the working difficulty of the mechanical equipment.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a mechanical equipment belt cleaning device, includes air exhauster, skylight, main box, filter equipment apron, filtering baffle, filter pulp, filter oil drain valve, filter screen, clean oil tank, filter core, filtering front baffle, blow off valve, washing support frame, washing front baffle, absolute oil hose, air pipeline connects, absolute oil switch valve, flow control valve, air hose, air switch valve, spray gun, the air exhauster is connected at main box rear by the lead screw, filtering baffle, filtering front baffle, absolute oil tank, washing front baffle welding are inside the main box, the filter pulp sets up at main box inside filtering baffle rear, the filter screen sets up in main box inside filtering baffle the place ahead, the washing support frame is placed between main box inside absolute oil tank and washing front baffle, the filter oil drain valve sets up respectively in filter pulp below and filter screen below the main box, the filter core sets up in absolute oil hose is connected to the absolute oil tank inside below, the valve sets up and places the area of washing support frame below the main box, the skylight is in main box top, filter pulp sets up and corresponds in main box outside the position at main box, air switch bolt, the filter pulp is fixed in the position is connected at main box outside the air switch.
Further, the skylight is a sliding skylight.
Further, the main box body is formed by welding steel plates.
Further, the filter cotton is internally provided with activated carbon.
Further, the filter screen is a stainless steel filter screen.
Further, the oil purifying hose, the oil purifying switch valve and the flow regulating valve are oil ways which are arranged outside the main box body and are provided with oil purifying tanks and spray guns at two ends.
Further, the spray gun mainly comprises a gun barrel, a cavity and a nozzle.
Further, the gun tube is a steel tube with the length of 800 and the drift diameter of DN 15.
Further, the cavity is a DN15 internal thread tee joint, a cleaning agent inlet is arranged in the middle of the cavity, a nozzle welded with one end of a steel pipe is screwed into the cavity, and the other end of the cavity is connected with a gun barrel with threads.
Further, one end of the hexagonal double-end external wire with DN15 as the nozzle is welded with a steel pipe with DN8 with 20-diameter, and the other end of the hexagonal double-end external wire is connected with an air switch ball valve as an air inlet.
Compared with the prior art, the utility model has the following advantages and beneficial effects:
(1) According to the utility model, the main box body is used for isolating the internal working space, so that the diffusion of oil gas is avoided, and the harm to any environment is reduced.
(2) The mechanical equipment cleaning device provided by the utility model has the advantages that the oil gas and the dirty oil generated in the operation process are filtered and collected by using the filtering device and the pollution discharge and oil collection device, so that the effects of centralized collection and centralized discharge are achieved.
(3) The mechanical equipment cleaning device greatly improves the safety and the working efficiency of cleaning mechanical equipment operation. And simultaneously, the cost of using oil gas for cleaning mechanical equipment is reduced. Through collecting cyclic utilization oil vapour, also reduced the emission of dirty oil, let whole cleaning operation more environmental protection.
Drawings
Fig. 1 is a schematic view of the external structure of a cleaning device for mechanical equipment according to the present utility model.
Fig. 2 is a schematic view of the internal structure of the mechanical equipment cleaning device of the present utility model.
Detailed Description
The following is a further detailed description of the embodiments:
referring to fig. 1 and 2, a cleaning device for mechanical equipment comprises an exhaust fan 1, a sliding skylight 2, a main box 3, a filtering device cover plate 4, an oil purifying hose 5, an air pipeline joint 6, an oil purifying switch valve 7, a flow regulating valve 8, an air hose 9, an air switch valve 10, a spray gun 11, a filtering partition 12, filtering cotton 13, a filtering oil drain valve 14, a stainless steel filter screen 15, a filter element 16, an oil purifying box 17, a filtering front baffle 18, a blow-down valve 19, a cleaning support frame 20 and a cleaning front baffle 21;
the main box body 3 is formed by welding steel plates, the main box body 3 is an oil-shielded box body, and cleaning mechanical equipment is performed in the box body, so that oil and gas are prevented from diffusing;
the exhaust fan 1 is connected to the rear of the main box body through a screw rod to perform exhaust, so that oil gas in the box sequentially passes through the two filter screens;
the filter baffle 12, the baffle 18 before filtering, the oil purifying tank 17 and the baffle 21 before cleaning are welded inside the main tank body, and the oil purifying tank 17 is welded inside the main tank body 3, so that the oil tank is prevented from being placed outside more due to the integrated design.
The main component of the filter cotton 13 is activated carbon, which is a carbon material with a highly porous structure and huge adsorption capacity, and is prepared by a series of physical and chemical treatment methods. It is usually made of natural materials (e.g., wood, coconut shell, coal, etc.) or synthetic materials (e.g., polystyrene, polyester, etc.). The activated carbon has a plurality of minute pores capable of adsorbing and storing gas, liquid and solute molecules, and the filter cotton 13 is disposed inside the main tank 3 behind a filter partition, filters oil gas, and recovers dirty oil.
The stainless steel filter screen 15 is arranged in front of the filter baffle 12 in the main box body 3 and is used for preliminarily filtering impurities;
the filtering separator 12 separates a stainless steel filter screen 15 from a filter cotton 13 area, and the test oil gas can only reach the filter cotton 13 area through the stainless steel filter screen 15;
the cleaning support frame 20 is arranged between the clean oil tank 17 and the cleaning front baffle 21 in the main tank body 3 and used for supporting mechanical equipment and separating dirty oil;
the front cleaning baffle 21 isolates an operator from an oil gas area and protects operators;
the filtering oil drain valve 14 is arranged below the main box body 3 and below the filter cotton 13 and the stainless steel filter screen 15 respectively, so that the clean oil is recycled;
the filter element 16 is arranged below the inner part of the oil purifying tank 17 and is connected with the oil purifying hose 5;
the blow-down valve 19 is arranged in a region below the main box body 3 where the cleaning support frame 20 is arranged, and is used for draining waste dirty oil;
the sliding skylight 2 is arranged above the main box body 3, and mechanical equipment is convenient to fall off after the sliding skylight is opened;
the filter cover plate 4 is arranged outside the main box body 3 and is fixed on the main box body through bolts at the positions corresponding to the filter cotton 13, so that the filter cotton 13 can be conveniently replaced;
the oil purifying hose 1, the oil purifying switch valve 7 and the flow regulating valve 8 are arranged outside the main box body 1 to form an oil path with two ends of an oil purifying box 17 and a spray gun 11;
the air pipeline joint 6, the air hose 9 and the air switch valve 10 are arranged outside the main box body 3 and connected with the spray gun 11, and the spray gun 11 is sprayed out from the gun head through right atomization of the air self-sucking oil tank; the air switch valve 10 is connected with an external compressed air source through the air hose 9, a local switch oil way and a local switch air way can be realized through the switch valve, and the oil-gas proportion is regulated through the regulating valve.
The spray gun 11 mainly comprises a gun barrel, a cavity and a nozzle, wherein the gun barrel is a steel pipe with the length of 800 and the diameter of DN15, the cavity is a DN15 internal thread tee joint, and one end of the nozzle is a DN15 hexagonal double-end external thread and is welded with the steel pipe with the length of 20 and the diameter of DN 8. The middle of the cavity is provided with a cleaning agent inlet, a nozzle welded with one end of a steel pipe is screwed into the cavity, the other end of the nozzle is connected with an air switch ball valve to serve as an air inlet, the other end of the cavity is connected with a threaded gun barrel, and the joint is not allowed to have an air leakage phenomenon. By using the jet flow principle: when compressed air is quickly injected into the gun barrel through the nozzle, vacuum is formed inside the cavity due to the fact that surrounding air is caught by the jet flow, and the conveyed cleaning oil is sucked. The two fluids are mixed in the cavity and perform energy exchange, so that the kinetic energy of the conveyed cleaning oil is increased, and finally, most of the kinetic energy is converted into pressure energy through the diffusion pipe.
The application method of the mechanical equipment cleaning device comprises the following steps:
(1) Checking the closing state of each valve before operation;
(2) Opening an exhaust fan;
(3) Opening an oil purifying switch valve;
(4) Adjusting a flow regulating valve (according to the actual situation);
(5) After the spray gun is aligned to the cleaning position, slowly opening an air switch valve to perform flushing;
(6) After the oil mist passes through the filter screen in the cleaning process, oil and gas are separated, oil drops fall down the oil collecting tank due to dead weight, gas is discharged through the axial flow fan,
(7) After the flushing is finished, closing the oil purifying switch valve to blow dry;
(8) And after the operation is finished, the air switch valve is closed, and the exhaust fan is closed.
The mechanical equipment cleaning device saves the time required by overhauling and maintaining the mechanical equipment cleaning, improves the working efficiency and the safety of the mechanical equipment cleaning, and reduces the working difficulty of the mechanical equipment cleaning.
It will be appreciated by those of ordinary skill in the art that the examples described herein are intended to aid the reader in understanding the principles of the utility model and that the scope of the utility model is not limited to such specific statements and embodiments. Those of ordinary skill in the art can make various other specific modifications and combinations from the teachings of the present disclosure without departing from the scope of the utility model.
Claims (10)
1. A mechanical equipment belt cleaning device, its characterized in that: including air exhauster, skylight, main tank, filter equipment apron, filtering baffle, filter pulp, filter drain valve, filter screen, clean oil tank, filter core, filtering baffle before, blow off valve, washing support frame, washing baffle before, clean oil hose, air pipe joint, clean oil switch valve, flow control valve, air hose, air switch valve, spray gun before, the air exhauster is connected at main tank rear by the lead screw, filter baffle before filtering baffle, clean oil tank, washing baffle welding before the main tank is inside, the filter pulp sets up at the inside filter baffle rear of main tank, the filter screen sets up in the inside filter baffle place ahead of main tank, the washing support frame is placed between the inside clean oil tank of main tank and the baffle before wasing, the filter drain valve sets up respectively below filter pulp and filter screen below in main tank, the filter core sets up and connects the clean oil hose below the clean oil tank, the blow off valve sets up the region of placing the washing support frame below the main tank, the skylight is in main tank top, the filter equipment apron sets up and corresponds in main tank outside position at the outside the filter pulp, air switch is connected at the air switch bolt outside the air pipe.
2. The mechanical device washing apparatus of claim 1, wherein: the skylight is a sliding skylight.
3. The mechanical device washing apparatus of claim 1, wherein: the main box body is formed by welding steel plates.
4. The mechanical device washing apparatus of claim 1, wherein: the filter cotton is internally provided with activated carbon.
5. The mechanical device washing apparatus of claim 1, wherein: the filter screen is a stainless steel filter screen.
6. The mechanical device washing apparatus of claim 1, wherein: the oil purifying hose, the oil purifying switch valve and the flow regulating valve are arranged outside the main box body to form an oil way with oil purifying tanks and spray guns at two ends.
7. The mechanical device washing apparatus according to claim 1 or 6, characterized in that: the spray gun mainly comprises a gun barrel, a cavity and a nozzle.
8. The mechanical device washing apparatus of claim 7, wherein: the gun barrel is a steel pipe with the length of 800 and the drift diameter of DN 15.
9. The mechanical device washing apparatus of claim 7, wherein: the cavity is DN15 internal thread tee bend, is the cleaner import in the middle of the cavity, and the nozzle of welding has one end of steel pipe precession cavity, and another end of cavity is connected with the barrel that has the screw thread.
10. The mechanical device washing apparatus of claim 7, wherein: one end of the DN15 hexagonal double-end external thread is welded with a steel pipe with the length of 20 and the drift diameter of DN8, and the other end of the nozzle is connected with an air switch ball valve to serve as an air inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322013260.XU CN220554824U (en) | 2023-07-28 | 2023-07-28 | Mechanical equipment belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322013260.XU CN220554824U (en) | 2023-07-28 | 2023-07-28 | Mechanical equipment belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220554824U true CN220554824U (en) | 2024-03-05 |
Family
ID=90052094
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322013260.XU Active CN220554824U (en) | 2023-07-28 | 2023-07-28 | Mechanical equipment belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220554824U (en) |
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2023
- 2023-07-28 CN CN202322013260.XU patent/CN220554824U/en active Active
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