CN106582169A - Splashing rust removing device with active carbon - Google Patents

Splashing rust removing device with active carbon Download PDF

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Publication number
CN106582169A
CN106582169A CN201611079438.9A CN201611079438A CN106582169A CN 106582169 A CN106582169 A CN 106582169A CN 201611079438 A CN201611079438 A CN 201611079438A CN 106582169 A CN106582169 A CN 106582169A
Authority
CN
China
Prior art keywords
splash
rust
splashing
solvent
rust removal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201611079438.9A
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Chinese (zh)
Inventor
戴晓海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Zhipei Electromechanical Technology Co Ltd
Original Assignee
Dongguan Zhipei Electromechanical Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Zhipei Electromechanical Technology Co Ltd filed Critical Dongguan Zhipei Electromechanical Technology Co Ltd
Priority to CN201611079438.9A priority Critical patent/CN106582169A/en
Publication of CN106582169A publication Critical patent/CN106582169A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/10Combinations of devices covered by groups B01D45/00, B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention discloses a splashing rust removing device with active carbon. The splashing rust removing device is mainly composed of an insulating tank, splashing rust removers and a control device. An air inlet and a material discharging opening are formed in the lower portion of the insulating tank respectively, the air inlet is connected with a sand blasting machine, the internal bottom of the insulating tank is filled with a solvent, a baffle plate is arranged above the solvent, an air discharging pipe at the top of the insulating tank is connected with the splashing rust removers through a flange, grid plates, cloth bag dust removing devices and purifier devices are arranged in the splashing rust removers from bottom to top, an air discharging opening and a pollutant detection device are arranged at the top of the splashing rust removing device, slag discharging pipes at the bottoms of the splashing rust removers are connected with the insulating tank through safety valves, and a control device is connected with all single channel switches. The splashing rust removing device has the paint drop, dust and VOC synchronous treating function, the treating effect and pressure can be automatically monitored and adjusted, the VOC treating rate is larger than 99.5%, the device is simple in structure, and the processing cost is low.

Description

The splash derusting device of active charcoal
Technical field
The invention belongs to lacquer spraying waste gas environmental protection treatment technology, the splash derusting device of more particularly to active charcoal.
Background technology
At present, have in spray painting production process and arranged outside substantial amounts of coating cloud, the main component of coating cloud is paint drop, dust and waves The organic pollution such as the benzene sent out and benzene homologues(The benzene and benzene homologues abbreviation VOC of volatilization), environmental air pollution is caused, typically need Jing Rear discharge up to standard is processed, existing splash derusting method mainly has isolation method, combustion method, absorption process, condensation method, plasma low-temperature Catalytic oxidation, absorption method etc., the most facility floor space increase of existing processing meanss, operation, management inconvenience, and make High processing costs, and treatment effect is unable to effective monitoring;As CN201220611438.X patents disclose a kind of dry type spray painting The splash derusting device of the active charcoal in room:Including settling pit, filter cotton and flase floor, the flase floor is arranged on described heavy The porch in drop hole, the filter cotton is arranged between the entrance and exit of the settling pit, also including labyrinth type gear paint plate, institute The lower section that labyrinth type gear paint plate is arranged on the flase floor is stated, labyrinth type gear paint plate and organic gas adsorbent equipment is increased, its The overall paint particle treatment effect for crossing spray improves, and reduces the discharge of organic gas, the arrangement achieves and process simultaneously paint Mist and VOC;The device has the drawback that:Device structure is complicated, take up an area and space is big, the making of equipment, maintenance, management cost Height, and when processing meanss are abnormal, it is impossible to monitoring and automatic switchover automatically starts stand-by provision.
The content of the invention
It is an object of the invention to solve problems of the prior art, there is provided a kind of splash of active charcoal is removed Rust device, this device possesses paint drop, dust and VOC synchronization process functions, treatment effect and pressure can be carried out monitoring automatically and Adjust, it is to avoid discharge beyond standards phenomenon, improve environmental quality, apparatus structure is simple, makes processing cost low.
The technical scheme is that:
A kind of splash derusting device of active charcoal, is mainly made up of sealing chamber, splash rust removal, control device, it is described every Air inlet, discharge gate are respectively equipped with from the bottom of tank, air inlet is connected with sand-blasting machine, sealing chamber inner bottom part is equipped with solvent, solvent Top is provided with deflection plate, and the blast pipe at the top of sealing chamber is connected by flange with splash rust removal, splash rust removal it is interior from down to Turbogrid plates, bag-type dust collector, purifier device are provided with, exhaust outlet and pollutant monitoring dress are provided with the top of splash rust removal Put, the scum pipe of splash rust removal bottom is connected by safety valve with sealing chamber.
The splash derusting device of the active charcoal is provided with two splash rust removals, the row at the top of each splash rust removal Single channel switch is provided with gas port, the connecting pipe between two splash rust removals is provided with single channel switch, and each single channel is opened Close, pollutant testing apparatus are connected respectively by holding wire with control device.
At least two pieces of the Turbogrid plates, the hole between upper and lower Turbogrid plates staggers setting, and Turbogrid plates are that plastics or aluminium are closed Gold or steel are processed.
The solvent is lightweight machine oil.
The purifier device has been evenly distributed waste material built with activated carbon in the activated carbon bed of material.
Advantages and advantages of the invention are:
Solvent absorption, baffling technologies such as mist, grid and bag collection and clarifier of gathering dust are carried out organic assembling by this device, are possessed Paint drop, dust and VOC synchronization process functions, can automatically be monitored and be adjusted to treatment effect and pressure, reduce labour intensity, And VOC handling rates are more than 99.5%, the pollutant that process is collected is focused on and do not produce secondary pollution, and this device can be avoided completely Discharge beyond standards phenomenon.
Description of the drawings
Fig. 1 is the splash derusting device structural representation of the active charcoal of the present invention;
In figure:1- sealing chambers, 2- splash rust removals, 3- control devices, 4- single channels switch, 5- safety valves, 11- air inlets, 12- solvents, 13- deflection plates, 14- discharge gates, 15- flanges, 21- Turbogrid plates, 22- bag-type dust collectors, 23- purifier devices, 24- pollutant testing apparatus.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing, but theme of the present invention should not be interpreted as with regard to this Scope is only limitted to below example, without departing from the idea case in the present invention described above, all according to ordinary skill Various modifications, replacement and change that knowledge and customary means are made, are included within the scope of the present invention.
As shown in figure 1, a kind of splash derusting device of active charcoal, mainly by sealing chamber 1, splash rust removal 2, control Device 3 is constituted, and it is characterized in that being that the bottom of the sealing chamber 1 is respectively equipped with air inlet 11, discharge gate 14, air inlet 11 and spray Sand machine connects, and the inner bottom part of sealing chamber 1 is equipped with solvent 12, and the top of solvent 12 is provided with deflection plate 13, and the blast pipe at the top of sealing chamber 1 leads to Cross flange 15 to be connected with splash rust removal 2, be provided with Turbogrid plates 21, bag-type dust collector 22, net in splash rust removal 2 from bottom to up Change device device 23, the top of splash rust removal 2 is provided with exhaust outlet and pollutant testing apparatus 24, the row of the bottom of splash rust removal 2 Slag pipe is connected by safety valve 5 with sealing chamber 1.
The process for processing coating cloud using this device is mainly:Coating cloud Jing blower fans by from air inlet 11 enter sealing chamber 1 in, Using solvent 12 in sealing chamber 1 and deflection plate 12 larger droplet and dust are absorbed, stopped, after the process of sealing chamber 1 Gas is entered after splash rust removal 2, and by Turbogrid plates 21, bag-type dust collector 22 little droplet and dust are further removed, afterwards, then Adsorb VOC gases using purifier device 23, the gas after process is discharged by the exhaust outlet at the top of splash rust removal 2, this dress The combination for realizing various treatment technologies is put, possesses paint drop, dust and VOC synchronization process effects, processing meanss simple structure, system Make processing cost low, Jing after the process of present treatment device, gas can be fully achieved《Discharge standard of air pollutants》 (GB16297-1996)The failure activated carbon and solvent produced during secondary discharge standard, this plant running adopts centralized collection Regeneration and burning are processed, and do not produce secondary pollution.
Further, the splash derusting device of the active charcoal is provided with two splash rust removals 2, each splash rust cleaning The exhaust ports at the top of device 2 are provided with single channel switch 4, and the connecting pipe between two splash rust removals 2 is provided with single channel and opens 4 are closed, each single channel switch 4, pollutant testing apparatus 24 is connected respectively by holding wire with control device 3;In first order splash Pressure tester is provided with rust removal 2, pressure tester is connected by holding wire with control device 3;Using control device, 3 pairs process effect Pressure in fruit and splash rust removal 2 carries out on-line monitoring, when the process of first order splash rust removal 2 is not up to standard, by controlling Device 3 opens the single channel switch 4 between two splash rust removals 2, meanwhile, close the single-pass at the top of first order splash rust removal 2 Road switch 4, opens the single channel switch 4 at the top of second level splash rust removal 2, and gas not up to standard is then removed by second level splash Rust device 2 is further processed, after testing, using this device VOC handling rates up to 99.5%;Additionally, when first order splash rust cleaning When pressure in device 2 exceedes setting, the single channel switch 4 between two splash rust removals 2 is automatically opened up using control device 3 With the single channel switch 4 at the top of second level splash rust removal 2, two sets of splash rust removals 2 work simultaneously, and are capable of achieving to pressure Adjust, it is to avoid the security incident that produces because of hypertonia.
Further, at least two pieces of the Turbogrid plates 21, the hole between upper and lower Turbogrid plates 21 staggers setting, can enter One step lifts dust removing effects, improves disposal ability, and Turbogrid plates 21 can be processed by plastics or aluminium alloy or steel, generally saved About adopting plastic material cost more.
Further, the solvent is lightweight machine oil, and the such as machine oil of 10W-30 models can meet use requirement.
Further, the purifier device 23 has been evenly distributed waste material built with activated carbon in the activated carbon bed of material.
Further, the sealing chamber 1 is formed using armored concrete cast, and its inwall is provided with anticorrosive coat, can extend The service life of this device.
Further, the deflection plate 13 is stainless steel.
Further, as a diameter of 1.5cm-3cm of the bore hole size of the Turbogrid plates 21, its chalk dust removing effect is good, and Gas good fluidity is can guarantee that, treatment effect is lifted.
Further, VOC detectors and dust detector are provided with the pollutant testing apparatus 24, respectively to coating cloud Dust and VOC carry out on-line checking, to prevent the discharge of pollutant.
The above is only a preferred embodiment of the present invention, therefore all structures according to described in present patent application scope Make, the equivalence changes that feature and principle are done or modification, be included in the protection domain of present patent application.

Claims (7)

1. a kind of splash derusting device of active charcoal, mainly by sealing chamber(1), splash rust removal(2), control device(3) Composition, is characterized in that being the sealing chamber(1)Bottom be respectively equipped with air inlet(11), discharge gate(14), air inlet(11) It is connected with sand-blasting machine, sealing chamber(1)Inner bottom part is equipped with solvent(12), solvent(12)Top is provided with deflection plate(13), sealing chamber(1) The blast pipe at top passes through flange(15)With splash rust removal(2)Connection, splash rust removal(2)Turbogrid plates are inside provided with from bottom to up (21), bag-type dust collector(22), purifier device(23), splash rust removal(2)Top be provided with exhaust outlet and pollution quality testing Survey device(24), splash rust removal(2)The scum pipe of bottom passes through safety valve(5)With sealing chamber(1)Connection, it is described active The splash derusting device of charcoal is provided with two splash rust removals(2), each splash rust removal(2)The exhaust ports at top are provided with single-pass Road is switched(4), two splash rust removals(2)Between connecting pipe be provided with single channel switch(4), each single channel switch(4)、 Pollutant testing apparatus(24)Respectively by holding wire and control device(3)Connection;
The purifier device(23)Built with activated carbon, in the activated carbon bed of material waste material is evenly distributed.
2. the splash derusting device of active charcoal according to claim 1, it is characterised in that the Turbogrid plates(21)Extremely Rare two pieces, upper and lower Turbogrid plates(21)Between hole stagger setting, Turbogrid plates(21)For plastics or aluminium alloy or steel processing Into.
3. the splash derusting device of active charcoal according to claim 1, it is characterised in that the solvent is lightweight machine Oil.
4. the splash derusting device of active charcoal according to claim 3, it is characterised in that the solvent is 10W-30 The machine oil of model.
5. the splash derusting device of active charcoal according to claim 1, it is characterised in that the deflection plate(13)For Stainless steel.
6. the splash derusting device of active charcoal according to claim 1 and 2, it is characterised in that the Turbogrid plates(21) Hole diameter be 1.5cm-3cm.
7. the splash derusting device of active charcoal according to claim 1, it is characterised in that the pollutant monitoring dress Put(24)Inside it is provided with VOC detectors and dust detector.
CN201611079438.9A 2016-11-30 2016-11-30 Splashing rust removing device with active carbon Withdrawn CN106582169A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611079438.9A CN106582169A (en) 2016-11-30 2016-11-30 Splashing rust removing device with active carbon

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611079438.9A CN106582169A (en) 2016-11-30 2016-11-30 Splashing rust removing device with active carbon

Publications (1)

Publication Number Publication Date
CN106582169A true CN106582169A (en) 2017-04-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611079438.9A Withdrawn CN106582169A (en) 2016-11-30 2016-11-30 Splashing rust removing device with active carbon

Country Status (1)

Country Link
CN (1) CN106582169A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108619812A (en) * 2018-04-25 2018-10-09 北京键兴泰家具有限公司 A kind of metal furniture surface lacquer emission-control equipment
CN110420781A (en) * 2019-08-27 2019-11-08 爱司凯科技股份有限公司 Environment-friendly type coating machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108619812A (en) * 2018-04-25 2018-10-09 北京键兴泰家具有限公司 A kind of metal furniture surface lacquer emission-control equipment
CN110420781A (en) * 2019-08-27 2019-11-08 爱司凯科技股份有限公司 Environment-friendly type coating machine
CN110420781B (en) * 2019-08-27 2023-10-03 爱司凯科技股份有限公司 Environment-friendly coating machine

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WW01 Invention patent application withdrawn after publication
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Application publication date: 20170426