CN220552380U - Automatic detection system for hole system flexibility - Google Patents
Automatic detection system for hole system flexibility Download PDFInfo
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- CN220552380U CN220552380U CN202322277703.6U CN202322277703U CN220552380U CN 220552380 U CN220552380 U CN 220552380U CN 202322277703 U CN202322277703 U CN 202322277703U CN 220552380 U CN220552380 U CN 220552380U
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- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000007689 inspection Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000005259 measurement Methods 0.000 abstract description 6
- 238000003754 machining Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model provides a flexible automatic detection system for hole systems of an engine and a gearbox shell, which aims to solve the problems of low measurement efficiency and poor accuracy of the hole systems, and comprises a detection tool table, a robot, a conveying device and a control device, wherein the detection tool table is provided with a thread detection tool, a thread detection mechanism, a hole detection tool and a hole detection mechanism; the control device comprises a controller, wherein the controller is in signal connection with the AGV trolley, the robot, the driving motor, the rotating mechanism, the image acquisition device, the thread detection mechanism and the hole detection mechanism, and can realize automatic detection of various hole systems.
Description
Technical Field
The utility model relates to the technical field of vehicles, in particular to a hole system flexible automatic detection system.
Background
When the engine and the gearbox shell are manufactured, a plurality of threaded holes and unthreaded holes are required to be machined, the holes are various in types and different in sizes, and when the hole system is detected, a measurement mode is usually adopted, but the measurement mode needs manual assistance, proper tools are required to be frequently selected manually according to the machining requirements of the holes in the drawing of the detected piece, the detection efficiency is low, the detection is easy to leak, and no data is automatically recorded and stored; the commonly used measuring tool is to detect whether the size of the hole is qualified by means of a go-no-go gauge tool, and the go-no-go gauge tool cannot detect the size value of the light hole.
Disclosure of Invention
In order to solve the problems of low measuring efficiency and poor accuracy of the hole systems of the engine and the gearbox shells, the utility model provides a hole system flexible automatic detection system, which adopts the following technical scheme:
an automated inspection system for hole flexibility, comprising:
the tool checking device comprises a tool checking device table, wherein the tool checking device table comprises a tool checking device frame, a plurality of groups of screw thread tool checking devices, a hole tool checking device, a screw thread detecting mechanism and a hole detecting mechanism are arranged on the tool checking device frame, and terminal quick-change tool side gun changing discs are arranged on the screw thread detecting mechanism and the hole detecting mechanism;
the robot is characterized in that an image acquisition device and a gun changing disc at the side of the tail end quick-change tooling robot are arranged at the movable end of the robot, and the gun changing disc at the side of the tail end quick-change tooling robot is matched and connected with the gun changing disc at the side of the tail end quick-change tooling tool;
the conveying device comprises an AGV trolley, a conveying mechanism and a slewing mechanism, wherein the conveying mechanism comprises a conveying bracket fixedly connected above the AGV trolley, a rotating roller connected to the conveying bracket in a rotating way and a driving motor which is connected with the rotating roller in a transmission way and drives the rotating roller to rotate, and the slewing mechanism is connected between the AGV trolley and the conveying bracket and is used for driving the conveying mechanism to rotate around the AGV trolley;
the control device comprises a controller, wherein the controller is in signal connection with the AGV trolley, the robot, the driving motor, the slewing mechanism, the image acquisition device, the thread detection mechanism and the hole detection mechanism.
Further, a plurality of groups of conical locating sleeves are arranged on the gauge rack, and the thread gauge, the hole gauge, the thread detection mechanism and the hole detection mechanism are all arranged in the conical locating sleeves.
Further, the thread gauge is a thread go-no-go gauge.
Further, the control device is provided with a storage module for storing the detected information of the detected part.
The utility model has the beneficial effects that:
the device adopts the conveying device to bear the part to be detected, so that manual operation is reduced, the working efficiency is improved, and the robot realizes the measurement of the hole system of the part to be detected through quick change; and accurately acquiring the coordinates of the detected part and the machining position of the hole through the image acquisition device, thereby improving the detection accuracy.
Drawings
FIG. 1 is a schematic view of the structure of the present utility model
FIG. 2 is a schematic view of a test tool table
FIG. 3 is a schematic view of a conveying device
The device comprises a 1-gauge table, a 101-gauge rack, a 102-conical positioning sleeve, a 103-thread gauge, a 104-hole gauge, a 105-thread detection mechanism, a 106-hole detection mechanism and a 107-quick-change tool side gun changing disc, wherein the tool side gun changing disc is provided with a plurality of guide rails;
the gun-changing device comprises a 2-robot, a 3-quick-change tooling robot side gun-changing disc, a 4-image acquisition device, a 5-conveying device, a 501-AGV trolley, a 502-conveying bracket, a 503-rotating roller, a 504-driving motor, a 505-rotating mechanism and a 6-control device.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
In the description of the utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the view direction or positional relationships, merely to facilitate describing the utility model, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the utility model.
The automatic detection system for hole system flexibility as shown in fig. 1 comprises a gauge table 1, a robot 2, an image acquisition device 4, a conveying device 5 and a control device 6.
The gauge table 1 is shown in fig. 2, and comprises a gauge frame 101, wherein the gauge frame 101 is divided into two layers, the upper layer is provided with a plurality of groups of screw gauge 103 and a group of screw gauge 105, the lower layer is provided with a plurality of groups of hole gauge 104 and a group of hole gauge 106, and the screw gauge 103 and the hole gauge 104 are placed in through holes on the gauge frame 101 through conical positioning sleeves 102.
In this embodiment, the thread gauge 103 adopts the thread go gauge of M8 and the thread go gauge of M8, the thread go gauge of M10 and the thread go gauge of M10, the thread detection mechanism 105 adopts the same structure in the application number 2022214988651, and the lower end of the thread detection mechanism 105 is detachably connected with the go-no-go gauge through a quick change mechanism.
The hole detection tool 104 adopts five groups of hole detection tools with different specifications of phi 36.1, phi 20.7, phi 16, phi 17 and phi 24.6, the hole detection mechanism 106 adopts an MDG-500 intelligent gas-electric micrometer with force quasi measurement and control, and the lower end of the hole detection mechanism 106 is connected with the hole detection tool 104 through a quick change mechanism.
The movable end of the mechanical arm of the robot 2 is fixedly connected with a quick-change tool robot side gun changing disc 3 and an image acquisition device 4, one sides of a thread detection mechanism 105 and a hole detection mechanism 106 are fixedly connected with a quick-change tool side gun changing disc 107, and the robot 2 is respectively connected with the thread detection mechanism 105 and the hole detection mechanism 106 through quick-change tools so as to realize thread detection and hole detection functions.
Conveyor 4 is as shown in fig. 3, including AGV dolly 501, transmission support 502, rotor roller 503, driving motor 504 and slewing mechanism 505, transmission support 502 fixed connection is in AGV dolly 501 top, multiunit rotor roller 503 rotates to be connected in transmission support 502, and rotor roller 503 links to each other with the driving motor 504 transmission, drive rotor roller 503 through driving motor 504 and rotate, thereby drive the loading and the uninstallation of the detected part that are located rotor roller 503 top, be connected with slewing mechanism 505 between transmission support 502 and AGV dolly 501, in this embodiment, slewing mechanism 505 adopts slewing motor, slewing motor casing is fixed with AGV dolly 501, slewing motor's output shaft vertical direction upwards distributes and with transmission support 502 fixed connection, thereby be used for driving transmission support 502 around AGV dolly 501 rotation.
The control device 6 mainly comprises a controller and a storage module, wherein the controller is communicated with the robot through a CAN, and is in signal connection with the AGV trolley 501, the driving motor 504, the rotary motor, the thread detection mechanism 105 and the hole detection mechanism 106, and the storage module stores the position, the size and other data of the hole of the detected part.
The specific working principle is as follows:
when the detection system receives a detection task, the conveying device 5 moves to the corresponding position to take the detected part and conveys the detected part to the position to be detected, at the moment, the controller controls the AGV trolley 501 to stop moving and controls the rotary motor to act so as to drive the transmission support 502 to rotate around the AGV trolley 501 to a proper position around the transmission support 502 on the conveying device 5, then the controller controls the robot 2 to act to detect threads and the aperture of the detected part, if the detected part is unqualified, the controller controls the image acquisition device 4 to take a picture of the position of the unqualified size and convey the position to the storage module to store, and when detection mechanisms of different specifications need to be replaced, the detection mechanisms and the robot are replaced and fixed through the quick-change tool.
The device bears the part to be detected by adopting the conveying device, reduces manual operation, improves working efficiency, realizes the measurement of the hole system of the detected part by the robot through quick change work, accurately acquires the coordinates of the detected part and the machining position of the hole by the image acquisition device, and improves the detection accuracy.
The foregoing is only a preferred embodiment of the utility model, it being noted that: it will be apparent to those skilled in the art that modifications may be made without departing from the principles of the utility model, and such modifications are intended to be within the scope of the utility model.
Claims (4)
1. An automated inspection system for hole flexibility, comprising:
the tool checking device comprises a tool checking device table, wherein the tool checking device table comprises a tool checking device frame, a plurality of groups of screw thread tool checking devices, a hole tool checking device, a screw thread detecting mechanism and a hole detecting mechanism are arranged on the tool checking device frame, and terminal quick-change tool side gun changing discs are arranged on the screw thread detecting mechanism and the hole detecting mechanism;
the robot is characterized in that an image acquisition device and a gun changing disc at the side of the tail end quick-change tooling robot are arranged at the movable end of the robot, and the gun changing disc at the side of the tail end quick-change tooling robot is matched and connected with the gun changing disc at the side of the tail end quick-change tooling tool;
the conveying device comprises an AGV trolley, a conveying mechanism and a slewing mechanism, wherein the conveying mechanism comprises a conveying bracket fixedly connected above the AGV trolley, a rotating roller connected to the conveying bracket in a rotating way and a driving motor which is connected with the rotating roller in a transmission way and drives the rotating roller to rotate, and the slewing mechanism is connected between the AGV trolley and the conveying bracket and is used for driving the conveying mechanism to rotate around the AGV trolley;
the control device comprises a controller, wherein the controller is in signal connection with the AGV trolley, the robot, the driving motor, the slewing mechanism, the image acquisition device, the thread detection mechanism and the hole detection mechanism.
2. The automated inspection system of claim 1, wherein the inspection tool rack is provided with a plurality of sets of tapered locating sleeves, and wherein the threaded inspection tool, the hole inspection tool, the thread inspection mechanism, and the hole inspection mechanism are all disposed within the tapered locating sleeves.
3. The automated inspection system of claim 1, wherein the thread inspection tool is a thread go-no go gauge.
4. The automated inspection system of claim 1, wherein the control device is provided with a memory module for storing inspection information of the part under inspection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322277703.6U CN220552380U (en) | 2023-08-24 | 2023-08-24 | Automatic detection system for hole system flexibility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322277703.6U CN220552380U (en) | 2023-08-24 | 2023-08-24 | Automatic detection system for hole system flexibility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220552380U true CN220552380U (en) | 2024-03-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322277703.6U Active CN220552380U (en) | 2023-08-24 | 2023-08-24 | Automatic detection system for hole system flexibility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220552380U (en) |
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2023
- 2023-08-24 CN CN202322277703.6U patent/CN220552380U/en active Active
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