CN220551231U - Compressor test system capable of saving compressed air - Google Patents
Compressor test system capable of saving compressed air Download PDFInfo
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- CN220551231U CN220551231U CN202321991004.1U CN202321991004U CN220551231U CN 220551231 U CN220551231 U CN 220551231U CN 202321991004 U CN202321991004 U CN 202321991004U CN 220551231 U CN220551231 U CN 220551231U
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- detection
- surge tank
- air
- compressor
- compressed air
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- 238000012360 testing method Methods 0.000 title claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 98
- 238000004891 communication Methods 0.000 claims abstract description 36
- 230000000087 stabilizing effect Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims 3
- 238000000034 method Methods 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
The application discloses but practice thrift compressed air's compressor test system, but practice thrift compressed air's compressor test system is used for detecting the compressor that awaits measuring, but practice thrift compressed air's compressor test system includes a detection subassembly, a deposit and use air subassembly and a communication subassembly, wherein the communication subassembly includes a plurality of pipelines and at least one electric valve, the detection subassembly includes the detection loop that has first detection table and has the first surge tank of second detection table, deposit and use the air subassembly including the second surge tank that has the third detection table, the compressor that awaits measuring passes through the pipeline intercommunication first surge tank, first surge tank pass through the pipeline communicate respectively in the detection loop with second surge tank for the compressor that awaits measuring can also be in the second surge tank with compressed air temporarily stores when detecting, is convenient for reuse compressed air, realizes the reuse of compressed air.
Description
Technical Field
The present disclosure relates to compressors, and particularly to a system for testing a compressor.
Background
For manufacturers producing air compressors, it is necessary to check whether the produced compressors meet the quality standards established by the country, and therefore, it is necessary to perform product tests on the compressors in the factories.
In modern technology, product testing of compressors is classified into performance testing and process testing, wherein the performance testing requires that the compressor to be tested is connected to a detection device, and performance of the compressor is detected by evacuating compressed gas generated by the compressor to be tested. The process test is to empty the compressed air generated by the compressor to be tested by a bypass loop of the detection device, and the compressed air generated by the compressor to be tested is directly emptied by the test mode, so that the compressed air generated by the compressor to be tested is wasted.
The manufacturer detects the compressors to be tested in the factory and simultaneously needs to use the compressed air of another compressor to perform the daily work of the factory, namely, when the compressors are tested, the factory is provided with at least two compressors, and most of the compressed air generated by the compressors to be tested is wasted.
Disclosure of Invention
One advantage of the present utility model is to provide a compressor testing system that saves compressed air that directs compressed air generated by a compressor under test during a process test to a storage air assembly, maintains normal operation of a factory, and enables recycling of the compressed air.
An advantage of the present utility model is to provide a compressor test system that saves compressed air that eliminates a factory compressor, saves energy and reduces carbon while being economical.
To achieve at least one of the above advantages, the present utility model provides a compressor testing system capable of saving compressed air for detecting a compressor to be tested, which is characterized in that the compressor testing system capable of saving compressed air comprises:
a communication assembly comprising a plurality of pipes and at least one electrically operated valve arranged to be able to communicate two of the pipes;
a detection assembly, the detection assembly comprising:
the detection loop is internally provided with a plurality of communicated pipelines, the detection loop is provided with a detection inlet and a detection outlet, a plurality of first communication ports are arranged between the detection inlet and the detection outlet, the detection loop comprises at least one first detection meter, and the first detection meter is communicated with the detection loop through the first communication ports by using the pipelines;
the first pressure stabilizing tank is provided with a first air inlet, a first air outlet, a second air outlet and a second communication port, the compressor to be tested is communicated with the first air inlet through the pipeline, the first air outlet is communicated with the detection inlet through the pipeline, the first pressure stabilizing tank comprises a second detection meter, and the second detection meter is communicated with the second communication port through the pipeline;
the air storage assembly comprises a second surge tank, the second surge tank is provided with a second air inlet and a third communication port, the second air inlet is communicated with the second air outlet of the first surge tank through a pipeline, at least one electric valve is arranged on the pipeline between the second air inlet and the second air outlet, the second surge tank comprises a third detection meter, and the third detection meter is communicated with the third communication port through the pipeline.
According to an embodiment of the utility model, the communication assembly comprises a plurality of check valves, the check valves being arranged between the detection inlet and the detection outlet.
According to an embodiment of the utility model, at least one check valve is arranged on the pipeline between the first surge tank and the second surge tank, and the check valve enables compressed air to be led into the second surge tank only from the first surge tank.
According to an embodiment of the present utility model, the electrically operated valve may be controllably connected to the pipe between the first surge tank and the second surge tank, and the connection order of the electrically operated valve and the check valve may be arbitrarily set.
According to an embodiment of the present utility model, the detection assembly further includes a bypass circuit, wherein a plurality of pipes are disposed in the bypass circuit, the bypass circuit is provided with a bypass inlet and a bypass outlet, the bypass inlet is communicated with the detection inlet, and the bypass outlet is communicated with the detection outlet.
According to an embodiment of the utility model, at least one of said check valves is arranged in said bypass circuit such that said compressed air can only flow from said bypass inlet to said bypass outlet.
According to an embodiment of the present utility model, when the electrically operated valve is closed, the compressed air in the first surge tank can be discharged unidirectionally through the bypass circuit.
According to an embodiment of the present utility model, the air storage assembly further includes a working member, and the second surge tank further includes an air port, and the air port may be connected to the working member through the pipe, so that the compressed air in the second surge tank flows to the working member.
Drawings
Fig. 1 shows a schematic structure of a compressor test system capable of saving compressed air according to the present utility model.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the utility model. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art. The basic principles of the utility model defined in the following description may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the utility model.
It will be appreciated by those skilled in the art that in the present disclosure, the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. refer to an orientation or positional relationship based on that shown in the drawings, which is merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms should not be construed as limiting the present utility model.
It will be understood that the terms "a" and "an" should be interpreted as referring to "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, while in another embodiment, the number of elements may be plural, and the term "a" should not be interpreted as limiting the number.
Referring to fig. 1, a compressor test system capable of saving compressed air for testing a compressor 100 to be tested according to a preferred embodiment of the present utility model will be described in detail.
The compressor test system capable of saving compressed air comprises a detection assembly 10, a storage air assembly 20 and a communication assembly 30, wherein the communication assembly 30 comprises a plurality of pipelines 31, the detection assembly 10 is communicated with the storage air assembly 20 through the pipelines 31, the compressor 100 to be tested is communicated with the detection assembly 10, and compressed air is led into the storage air assembly 20 while the compressor 100 to be tested performs process test, so that the compressed air can be reused.
Preferably, the detection assembly 10 includes a detection circuit 11 and a first surge tank 12, wherein a plurality of pipes 31 are disposed in the detection circuit 11, the detection circuit 11 is connected to the first surge tank 12 through the pipes 31, and the first surge tank 12 is connected to the compressor 100 to be tested through the pipes 31.
The detection circuit 11 is provided with a plurality of first detection tables 111, the first detection tables 111 are communicated with the detection circuit 11 in a parallel connection or series connection mode through the pipeline 31, when the compressor 100 to be tested performs performance test, gas discharged from the compressor 100 to be tested passes through the detection circuit 11 and the first detection tables 111, so that the first detection tables 111 detect the required detection properties such as the air pressure of the gas discharged from the compressor 100 to be tested, and the detection of the air pressure of the compressor 100 to be tested is completed.
Specifically, the first surge tank 12 is provided with a first air inlet 1201, and the compressor 100 to be tested is connected to the first air inlet 1201 through the pipe 31, so that the compressed air in the compressor 100 to be tested can be discharged from the first air inlet 1201 into the first surge tank 12 through the pipe 31.
The detection loop 11 is provided with a detection inlet 1101 and a detection outlet 1102, the first surge tank 12 is provided with a first air outlet 1202, and the first air outlet 1202 is communicated with the detection inlet 1101 through the pipeline 31, so that the air in the first surge tank 12 can enter the detection loop 11 through the pipeline 31 and be discharged from the detection outlet 1102.
Preferably, the detection circuit 11 is provided with a plurality of first communication ports 1103, the first communication ports 1103 are disposed between the detection inlet 1101 and the detection outlet 1102, and a plurality of first detection tables 111 are connected to the first communication ports 1103 of the detection circuit 11 through the pipe 31, so that the discharged compressed air can pass through the first detection tables 111 through the pipe 31, thereby directly detecting the air pressure or other properties in the pipe 31.
Preferably, the communication assembly 30 includes a plurality of check valves 32, at least one check valve 32 is further disposed on the detection circuit 11, and the check valves 32 are not disposed between two adjacent first communication ports 1103, and the check valves 32 can limit the compressed air flowing in the detection circuit 11, so that the compressed air can only flow unidirectionally from the detection inlet 1101 to the detection outlet 1102, thereby ensuring that no backflow of the body occurs in the detection circuit 11, and thus affecting the detection of the first detection table 111.
As shown in fig. 1, the air storage assembly 20 includes a second surge tank 21, the second surge tank 21 is communicated with the first surge tank 12 through the pipe 31, preferably, the communication assembly 30 includes at least one electric valve 33, and the electric valve 33 is controllably disposed on the pipe 31, so that the compressed air in the first surge tank 12 can be controllably introduced into the second surge tank 21 through the pipe 31 when the compressor 100 to be tested performs a process test, and is temporarily stored in the second surge tank 21.
Specifically, the first surge tank 12 is provided with a second air outlet 1203, the second surge tank 21 is provided with a second air inlet 2101, the second air outlet 1203 is communicated with the second air inlet 2101 through the pipe 31, and the electric valve 33 is controllably provided on the pipe 31 between the second air outlet 1203 and the second air inlet 2101, so that when the electric valve 33 is controllably opened, the compressed air in the first surge tank 12 is introduced into the second surge tank 21 through the pipe 31, and when the electric valve 33 is closed, the compressed air in the first surge tank 12 is stopped.
Preferably, a check valve 32 may be provided in the pipe 31 between the second air outlet 1203 and the second air inlet 2101, so that compressed air can only be introduced from the first surge tank 12 to the second surge tank 21 in one direction.
It should be noted that, the check valve 32 and the electric valve 33 on the pipe 31 between the first surge tank 12 and the second surge tank 21 can prevent the backflow of the compressed air, so the communication sequence of the check valve 32 and the electric valve 33 can be set at will.
Preferably, the first surge tank 12 includes a second detection table 121, a second communication port 1204 is provided on the first surge tank 12, and the second detection table 121 is connected to the second communication port 1204 through the pipe 31, so that the third detection table 121 can detect the air pressure in the first surge tank 12 in real time.
The second surge tank 21 includes a third detection table 211, a third communication port 2102 is provided on the second surge tank 21, and the third detection table 211 is connected to the third communication port 2102 through the pipe 31, so that the third detection table 211 can detect the properties such as the air pressure in the second surge tank 21 in real time.
When the compressor 100 to be tested performs a process test, the compressed air in the first surge tank 12 is led to the second surge tank 21, the second detection table 121 and the third detection table 211 can detect the properties such as the air pressures in the first surge tank 12 and the second surge tank 21 in the process test in real time, thereby completing the process test on the compressor 100 to be tested, and can close the electric valve 33 in time when the values on the second detection table 121 and the third detection table 211 tend to be the same.
As shown in fig. 1, the second surge tank 21 is provided with an air port 2103, the air storage assembly 20 comprises a working member 22, the working member 22 can perform daily work of the factory, preferably, the working member 22 is connected to the air port 2103 through the pipe 31, so that the air which is originally discharged is used in daily work of the factory, and the reuse of the compressed air is realized.
It should be noted that, when the compressed air in the second surge tank 21 of the storage air assembly 20 is used for daily operation, the factory does not need to provide an additional compressor to introduce the compressed air into the second surge tank 21, and the use of the compressor is omitted, so that the energy is saved and the environment is protected.
Preferably, the detection assembly 10 includes a bypass circuit 13, wherein a plurality of communicating pipes 31 are disposed in the bypass circuit 13, the bypass circuit 13 has a bypass inlet 1301 and a bypass outlet 1302, and the bypass circuit 13 communicates with the detection circuit 11 through the pipes 31, such that the bypass circuit 13 is connected in parallel with the detection circuit 11.
Specifically, the bypass inlet 1301 communicates with the detection inlet 1101, the bypass outlet 1302 communicates with the detection outlet 1102, and at least one check valve 32 is provided in the bypass circuit 13, so that the compressed air in the first surge tank 12 can be directly evacuated from the bypass circuit 13 through the pipe 31.
When the air pressure in the second surge tank 21 and the air pressure in the first surge tank 12 tend to be equal, the electric valve 33 is closed so that the compressed air in the first surge tank 12 can be directly discharged from the bypass circuit 13.
It will be appreciated by persons skilled in the art that the embodiments of the utility model described above and shown in the drawings are by way of example only and are not limiting. The advantages of the present utility model have been fully and effectively realized. The functional and structural principles of the present utility model have been shown and described in the examples and embodiments of the utility model may be modified or practiced without departing from the principles described.
Claims (8)
1. The utility model provides a but compressor test system of saving compressed air for detect the compressor that awaits measuring, a serial communication port, but compressor test system of saving compressed air includes:
a communication assembly comprising a plurality of pipes and at least one electrically operated valve arranged to be able to communicate two of the pipes;
a detection assembly, the detection assembly comprising:
the detection loop is internally provided with a plurality of communicated pipelines, the detection loop is provided with a detection inlet and a detection outlet, a plurality of first communication ports are arranged between the detection inlet and the detection outlet, the detection loop comprises at least one first detection meter, and the first detection meter is communicated with the detection loop through the first communication ports by using the pipelines;
the first pressure stabilizing tank is provided with a first air inlet, a first air outlet, a second air outlet and a second communication port, the compressor to be tested is communicated with the first air inlet through the pipeline, the first air outlet is communicated with the detection inlet through the pipeline, the first pressure stabilizing tank comprises a second detection meter, and the second detection meter is communicated with the second communication port through the pipeline;
the air storage assembly comprises a second surge tank, the second surge tank is provided with a second air inlet and a third communication port, the second air inlet is communicated with the second air outlet of the first surge tank through a pipeline, at least one electric valve is arranged on the pipeline between the second air inlet and the second air outlet, the second surge tank comprises a third detection meter, and the third detection meter is communicated with the third communication port through the pipeline.
2. The compressor testing system of claim 1, wherein the communication assembly includes a plurality of check valves, the check valves being disposed between the check inlet and the check outlet.
3. The compressor testing system of claim 2, wherein at least one check valve is disposed on the conduit between the first surge tank and the second surge tank, and wherein the check valve allows compressed air to be directed from the first surge tank only to the second surge tank.
4. The compressor test system of claim 3, wherein the electrically operated valve is controllably connected to the conduit between the first surge tank and the second surge tank, and the order of connection of the electrically operated valve and the check valve is optionally set.
5. The compressor testing system of claim 2, wherein the inspection assembly further comprises a bypass circuit having a plurality of said conduits in communication, the bypass circuit having a bypass inlet in communication with the inspection inlet and a bypass outlet in communication with the inspection outlet.
6. The compressor testing system of claim 5, wherein at least one of said check valves is disposed in said bypass circuit such that said compressed air can only flow from said bypass inlet to said bypass outlet.
7. The compressor testing system of claim 6, wherein compressed air in the first surge tank is capable of being discharged unidirectionally through the bypass circuit when the electrically operated valve is closed.
8. The system of claim 1, wherein the stored air assembly further comprises a working member, the second surge tank further comprises a gas port, the gas port is in communication with the working member via the conduit, and the compressed gas in the second surge tank flows to the working member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321991004.1U CN220551231U (en) | 2023-07-26 | 2023-07-26 | Compressor test system capable of saving compressed air |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321991004.1U CN220551231U (en) | 2023-07-26 | 2023-07-26 | Compressor test system capable of saving compressed air |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220551231U true CN220551231U (en) | 2024-03-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321991004.1U Active CN220551231U (en) | 2023-07-26 | 2023-07-26 | Compressor test system capable of saving compressed air |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220551231U (en) |
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2023
- 2023-07-26 CN CN202321991004.1U patent/CN220551231U/en active Active
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