CN211626850U - Ball valve testing equipment - Google Patents

Ball valve testing equipment Download PDF

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CN211626850U
CN211626850U CN202020483675.7U CN202020483675U CN211626850U CN 211626850 U CN211626850 U CN 211626850U CN 202020483675 U CN202020483675 U CN 202020483675U CN 211626850 U CN211626850 U CN 211626850U
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flange
ball valve
elbow
elastic sealing
sealing gasket
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郭陈
梁伟涛
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Suzhou Collaborative Innovation Intelligent Manufacturing Technology Co ltd
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Suzhou Collaborative Innovation Intelligent Manufacturing Equipment Co ltd
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Abstract

本实用新型公开了一种球阀检测设备,包括:一对对称设置的球阀夹具,一对相互平行且对称设置的挡板,驱动该对挡板相互靠近或相互远离的双向气缸,一个压板,以及驱动压板动作的液压缸。本实用新型球阀检测设备,其能一次检测一对弯头球阀,且能保证检测的准确性。

Figure 202020483675

The utility model discloses a ball valve detection device, comprising: a pair of symmetrically arranged ball valve clamps, a pair of mutually parallel and symmetrically arranged baffles, a two-way cylinder for driving the pair of baffles to approach each other or away from each other, a pressing plate, and The hydraulic cylinder that drives the action of the platen. The ball valve detection device of the utility model can detect a pair of elbow ball valves at one time, and can ensure the accuracy of detection.

Figure 202020483675

Description

球阀检测设备Ball valve testing equipment

技术领域technical field

本实用新型涉及球阀检测设备。The utility model relates to ball valve detection equipment.

背景技术Background technique

球阀是气体流通时常用的启闭件,用于不同场合具有不同的密封性要求,因此,出厂前都需要对球阀进行气密性检测,不然会有较大的安全隐患。Ball valve is a commonly used opening and closing part for gas circulation. It is used in different occasions with different sealing requirements. Therefore, it is necessary to test the air tightness of the ball valve before leaving the factory, otherwise there will be a greater safety hazard.

球阀有多种形状,其中有一种是弯头球阀,弯头球阀的阀体为弧形,弯头球阀的输入端设有第一法兰,弯头球阀的输出端设有第二法兰,且第二法兰的轴心与第一法兰的轴心垂直。The ball valve has many shapes, one of which is the elbow ball valve. The valve body of the elbow ball valve is arc-shaped. The input end of the elbow ball valve is provided with a first flange, and the output end of the elbow ball valve is provided with a second flange. And the axis of the second flange is perpendicular to the axis of the first flange.

弯头球阀的气密性检测需要采用专门的检测设备,但现有的检测设备一次只能检测一个弯头球阀。The air tightness test of the elbow ball valve requires special testing equipment, but the existing testing equipment can only test one elbow ball valve at a time.

实用新型内容Utility model content

本实用新型的目的在于提供一种球阀检测设备,其能一次检测一对弯头球阀。The purpose of the utility model is to provide a ball valve detection device, which can detect a pair of elbow ball valves at a time.

为实现上述目的,本实用新型的技术方案是设计一种球阀检测设备,其能一次检测一对弯头球阀;弯头球阀的阀体为弧形,弯头球阀的输入端设有输入端法兰,弯头球阀的输出端设有输出端法兰,且输入端法兰的轴心与输出端法兰的轴心垂直;In order to achieve the above purpose, the technical scheme of the present utility model is to design a ball valve detection device, which can detect a pair of elbow ball valves at a time; the valve body of the elbow ball valve is arc-shaped, and the input end of the elbow ball valve is provided with an input end method. The output end of the elbow ball valve is provided with an output end flange, and the axis of the input end flange is perpendicular to the axis of the output end flange;

所述球阀检测设备包括:一对对称设置的球阀夹具,一对相互平行且对称设置的挡板,驱动该对挡板相互靠近或相互远离的双向气缸,一个压板,以及驱动压板动作的液压缸;The ball valve detection equipment includes: a pair of symmetrically arranged ball valve clamps, a pair of mutually parallel and symmetrically arranged baffles, a two-way air cylinder that drives the pair of baffles to approach or move away from each other, a pressure plate, and a hydraulic cylinder that drives the pressure plate to act. ;

上述一对球阀夹具包括:左侧球阀夹具和右侧球阀夹具;上述一对弯头球阀包括:夹持在左侧球阀夹具上的第一弯头球阀,以及夹持在右侧球阀夹具上的第二弯头球阀;以第一弯头球阀的输入端法兰为第一法兰,以第一弯头球阀的输出端法兰为第二法兰,以第二弯头球阀的输入端法兰为第三法兰,以第二弯头球阀的输出端法兰为第四法兰;第一法兰与第三法兰相向设置,且第一法兰与第三法兰共轴心;第三法兰与第四法兰朝向相同,且第三法兰与第四法兰位于同一平面;The above-mentioned pair of ball valve clamps includes: a left-side ball valve clamp and a right-side ball valve clamp; the above-mentioned pair of elbow ball valves includes: a first elbow ball valve clamped on the left-side ball valve clamp, and a ball valve clamp clamped on the right-side ball valve clamp. The second elbow ball valve; the input end flange of the first elbow ball valve is the first flange, the output end flange of the first elbow ball valve is the second flange, and the input end method of the second elbow ball valve is used as the second flange. The flange is the third flange, and the output flange of the second elbow ball valve is the fourth flange; the first flange and the third flange are arranged opposite to each other, and the first flange and the third flange are coaxial; The third flange and the fourth flange face the same direction, and the third flange and the fourth flange are on the same plane;

上述一对挡板位于第一法兰与第三法兰之间;该对挡板与第一法兰的轴心垂直;该对挡板包括:左侧挡板和右侧挡板;左侧挡板与第一法兰抵靠,且左侧挡板与第一法兰之间还设有第一弹性密封垫片,第一弹性密封垫片覆盖第一法兰,且第一弹性密封垫片与左侧挡板固接;右侧挡板与第二法兰抵靠,且右侧挡板与第二法兰之间还设有第二弹性密封垫片,第二弹性密封垫片覆盖第二法兰,且第二弹性密封垫片与右侧挡板固接;The pair of baffles is located between the first flange and the third flange; the pair of baffles is perpendicular to the axis of the first flange; the pair of baffles includes: a left baffle and a right baffle; the left baffle The baffle is abutted against the first flange, and a first elastic sealing gasket is also arranged between the left baffle and the first flange, the first elastic sealing gasket covers the first flange, and the first elastic sealing gasket The plate is fixedly connected with the left baffle; the right baffle is abutted against the second flange, and a second elastic sealing gasket is also arranged between the right baffle and the second flange, and the second elastic sealing gasket covers the second flange, and the second elastic sealing gasket is fixedly connected with the right baffle;

所述双向气缸位于左侧挡板和右侧挡板之间,双向气缸沿左右方向设置,左侧挡板、右侧挡板以双向气缸对称设置;The two-way cylinder is located between the left baffle and the right baffle, the two-way cylinder is arranged along the left and right directions, and the left baffle and the right baffle are symmetrically arranged by the two-way cylinder;

所述压板覆盖第三法兰和第四法兰;压板和第三法兰之间还设有设有第三弹性密封垫,第三弹性密封垫固定在压板上,且第三弹性密封垫覆盖第三法兰;压板和第四法兰之间还设有设有第四弹性密封垫,第四弹性密封垫固定在压板上,且第四弹性密封垫覆盖第四法兰;The pressing plate covers the third flange and the fourth flange; a third elastic sealing gasket is also arranged between the pressing plate and the third flange, the third elastic sealing gasket is fixed on the pressing plate, and the third elastic sealing gasket covers the third flange; a fourth elastic sealing gasket is also provided between the pressing plate and the fourth flange, the fourth elastic sealing gasket is fixed on the pressing plate, and the fourth elastic sealing gasket covers the fourth flange;

所述压板的外侧面上还设有:一对气压检测装置,以及一对充气软管;The outer side of the pressing plate is also provided with: a pair of air pressure detection devices and a pair of inflation hoses;

上述一对气压检测装置包括:与第一弯头球阀对应的左侧气压检测装置,以及与第二弯头球阀对应的右侧气压检测装置;左侧气压检测装置的气压感测端贯穿压板和第三弹性密封垫片并伸入第一弯头球阀的输入端,左侧气压检测装置的读数显示端位于压板外侧;右侧气压检测装置的气压感测端贯穿压板和第四弹性密封垫片并伸入第二弯头球阀的输入端,右侧气压检测装置的读数显示端位于压板外侧;The above-mentioned pair of air pressure detection devices includes: a left air pressure detection device corresponding to the first elbow ball valve, and a right air pressure detection device corresponding to the second elbow ball valve; the air pressure sensing end of the left air pressure detection device penetrates the pressure plate and the The third elastic sealing gasket extends into the input end of the first elbow ball valve, the reading display end of the left air pressure detection device is located outside the pressure plate; the air pressure sensing end of the right air pressure detection device penetrates the pressure plate and the fourth elastic sealing gasket And extend into the input end of the second elbow ball valve, the reading display end of the right air pressure detection device is located outside the pressure plate;

上述一对充气软管包括:与第一弯头球阀对应的左侧充气软管,以及与第二弯头球阀对应的右侧充气软管;左侧充气软管贯穿压板和第三弹性密封垫片并伸入第一弯头球阀的输入端;右侧充气软管贯穿压板和第四弹性密封垫片并伸入第二弯头球阀的输入端;左侧充气软管和右侧充气软管上分别设有充气阀,且左侧充气软管和右侧充气软管上的充气阀都位于压板外侧;The above-mentioned pair of inflation hoses includes: a left inflation hose corresponding to the first elbow ball valve, and a right inflation hose corresponding to the second elbow ball valve; the left inflation hose penetrates the pressure plate and the third elastic sealing pad and extend into the input end of the first elbow ball valve; the right inflation hose penetrates the pressure plate and the fourth elastic sealing gasket and extends into the input end of the second elbow ball valve; the left and right inflation hoses There are respectively inflatable valves on the top, and the inflation valves on the left inflation hose and the right inflation hose are located on the outside of the pressure plate;

所述液压缸位于压板外侧,液压缸与压板的外侧面连接,且液压缸与压板垂直。The hydraulic cylinder is located outside the pressure plate, the hydraulic cylinder is connected with the outer side of the pressure plate, and the hydraulic cylinder is perpendicular to the pressure plate.

优选的,所述左侧充气软管和右侧充气软管分别连接充气泵。Preferably, the left inflation hose and the right inflation hose are respectively connected to the inflation pump.

优选的,所述双向气缸与第一法兰的轴心位于同一直线。Preferably, the axis of the two-way cylinder and the first flange are located on the same line.

优选的,所述液压缸位于第二法兰和第四法兰之间。Preferably, the hydraulic cylinder is located between the second flange and the fourth flange.

优选的,所述第一弯头球阀、第二弯头球阀以液压缸对称设置。Preferably, the first elbow ball valve and the second elbow ball valve are symmetrically arranged by a hydraulic cylinder.

本实用新型的优点和有益效果在于:提供一种球阀检测设备,其能一次检测一对弯头球阀,且能保证检测的准确性。The advantages and beneficial effects of the utility model are as follows: a ball valve detection device is provided, which can detect a pair of elbow ball valves at a time and can ensure the accuracy of detection.

本实用新型球阀检测设备的使用方法如下:The use method of the ball valve detection equipment of the present utility model is as follows:

将第一弯头球阀放置在左侧球阀夹具上,第二弯头球阀放置在右侧球阀夹具上,左侧球阀夹具将第一弯头球阀夹持固定,右侧球阀夹具将第二弯头球阀夹持固定;Place the first elbow ball valve on the left ball valve fixture, the second elbow ball valve on the right ball valve fixture, the left ball valve fixture clamps the first elbow ball valve, and the right ball valve fixture holds the second elbow The ball valve is clamped and fixed;

然后双向气缸驱动左侧挡板和右侧挡板相互远离,使左侧挡板上的第一弹性密封垫片压在第一法兰上,右侧挡板上的第二弹性密封垫片压在第三法兰上,第一弹性密封垫片将第一弯头球阀的输出端密封,第二弹性密封垫片将第二弯头球阀的输出端密封;Then the two-way cylinder drives the left baffle and the right baffle away from each other, so that the first elastic gasket on the left baffle is pressed against the first flange, and the second elastic gasket on the right baffle presses On the third flange, the first elastic sealing gasket seals the output end of the first elbow ball valve, and the second elastic sealing gasket seals the output end of the second elbow ball valve;

同时,液压缸驱动压板向第二法兰和第四法兰移动,使左侧气压检测装置的气压感测端以及左侧充气软管伸入第一弯头球阀的输入端,右侧气压检测装置的气压感测端以及右侧充气软管伸入第二弯头球阀的输入端,并使压板上的第三弹性密封垫片压在第二法兰上,压板上的第四弹性密封垫片压在第四法兰上,第三弹性密封垫片将第一弯头球阀的输入端密封;At the same time, the hydraulic cylinder drives the pressure plate to move to the second flange and the fourth flange, so that the air pressure sensing end of the left air pressure detection device and the left inflation hose extend into the input end of the first elbow ball valve, and the right air pressure detection The air pressure sensing end of the device and the right inflation hose extend into the input end of the second elbow ball valve, and press the third elastic gasket on the pressure plate against the second flange, and the fourth elastic gasket on the pressure plate The sheet is pressed on the fourth flange, and the third elastic sealing gasket seals the input end of the first elbow ball valve;

然后开启左侧充气软管和右侧充气软管上的充气阀,并使第一弯头球阀和第二弯头球阀处于开启状态,左侧充气软管向第一弯头球阀充气,右侧充气软管向第二弯头球阀充气;充气一定时间后关闭左侧充气软管和右侧充气软管上的充气阀,待第一弯头球阀和第二弯头球阀的内部气压基本稳定后,持续观察左侧气压检测装置和右侧气压检测装置的读数显示端,若一段时间内左侧气压检测装置的读数无变化或数值变化在合理范围内,则判断第一弯头球阀气密性检测合格,否则判断第一弯头球阀气密性检测不合格;同样的,若一段时间内右侧气压检测装置的读数无变化或数值变化在合理范围内,则判断第二弯头球阀气密性检测合格,否则判断第二弯头球阀气密性检测不合格;Then open the inflation valve on the left inflation hose and the right inflation hose, keep the first elbow ball valve and the second elbow ball valve open, the left inflation hose inflates the first elbow ball valve, the right Inflate the inflation hose to the second elbow ball valve; close the inflation valve on the left inflation hose and the right inflation hose after inflating for a certain period of time, until the internal air pressure of the first elbow ball valve and the second elbow ball valve is basically stable , continue to observe the reading display ends of the left air pressure detection device and the right air pressure detection device. If the reading of the left air pressure detection device does not change or the value changes within a reasonable range for a period of time, the air tightness of the first elbow ball valve is judged. The test is qualified, otherwise it is judged that the air tightness test of the first elbow ball valve is unqualified; similarly, if the reading of the right air pressure detection device does not change or the value changes within a reasonable range for a period of time, the second elbow ball valve is judged to be air tight. The air tightness test of the second elbow ball valve is judged to be unqualified;

检测完成后,双向气缸驱动左侧挡板和右侧挡板相互靠近,使左侧挡板和右侧挡板复位;液压缸驱动压板远离第二法兰和第四法兰,使压板复位;然后将左侧球阀夹具和右侧球阀夹具解锁,将第一弯头球阀和第二弯头球阀取走。After the detection is completed, the two-way cylinder drives the left baffle and the right baffle close to each other, so that the left baffle and the right baffle are reset; the hydraulic cylinder drives the pressure plate away from the second flange and the fourth flange to reset the pressure plate; Then unlock the left ball valve clamp and the right ball valve clamp, and remove the first elbow ball valve and the second elbow ball valve.

附图说明Description of drawings

图1是本实用新型的示意图。Figure 1 is a schematic diagram of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例,对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。The specific embodiments of the present utility model will be further described below with reference to the accompanying drawings and embodiments. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.

本实用新型具体实施的技术方案是:The technical scheme of the concrete implementation of the present utility model is:

如图1所示,一种球阀检测设备,其能一次检测一对弯头球阀11、12;弯头球阀的阀体为弧形,弯头球阀的输入端设有输入端法兰,弯头球阀的输出端设有输出端法兰,且输入端法兰的轴心与输出端法兰的轴心垂直;As shown in Figure 1, a ball valve testing device can detect a pair of elbow ball valves 11, 12 at a time; the valve body of the elbow ball valve is arc-shaped, and the input end of the elbow ball valve is provided with an input end flange, and the elbow The output end of the ball valve is provided with an output end flange, and the axis of the input end flange is perpendicular to the axis of the output end flange;

所述球阀检测设备包括:一对对称设置的球阀夹具21、22,一对相互平行且对称设置的挡板31、32,驱动该对挡板相互靠近或相互远离的双向气缸4,一个压板5,以及驱动压板5动作的液压缸6;The ball valve testing equipment includes: a pair of symmetrically arranged ball valve clamps 21, 22, a pair of mutually parallel and symmetrical baffle plates 31, 32, a two-way cylinder 4 that drives the pair of baffle plates to approach or move away from each other, a pressure plate 5 , and the hydraulic cylinder 6 that drives the action of the pressure plate 5;

上述一对球阀夹具包括:左侧球阀夹具21和右侧球阀夹具22;上述一对弯头球阀包括:夹持在左侧球阀夹具21上的第一弯头球阀11,以及夹持在右侧球阀夹具22上的第二弯头球阀12;以第一弯头球阀11的输入端法兰为第一法兰111,以第一弯头球阀11的输出端法兰为第二法兰112,以第二弯头球阀12的输入端法兰为第三法兰121,以第二弯头球阀12的输出端法兰为第四法兰122;第一法兰111与第三法兰121相向设置,且第一法兰111与第三法兰121共轴心;第三法兰121与第四法兰122朝向相同,且第三法兰121与第四法兰122位于同一平面;The above-mentioned pair of ball valve clamps includes: a left ball valve clamp 21 and a right-side ball valve clamp 22; the above-mentioned pair of elbow ball valves includes: a first elbow ball valve 11 clamped on the left ball valve clamp 21, and clamped on the right The second elbow ball valve 12 on the ball valve fixture 22; the input end flange of the first elbow ball valve 11 is the first flange 111, and the output end flange of the first elbow ball valve 11 is the second flange 112, The input end flange of the second elbow ball valve 12 is the third flange 121 , and the output end flange of the second elbow ball valve 12 is the fourth flange 122 ; the first flange 111 is opposite to the third flange 121 set, and the first flange 111 and the third flange 121 are coaxial; the third flange 121 and the fourth flange 122 face the same direction, and the third flange 121 and the fourth flange 122 are located on the same plane;

上述一对挡板31、32位于第一法兰111与第三法兰121之间;该对挡板与第一法兰111的轴心垂直;该对挡板包括:左侧挡板31和右侧挡板32;左侧挡板31与第一法兰111抵靠,且左侧挡板31与第一法兰111之间还设有第一弹性密封垫片311,第一弹性密封垫片311覆盖第一法兰111,且第一弹性密封垫片311与左侧挡板31固接;右侧挡板32与第二法兰112抵靠,且右侧挡板32与第二法兰112之间还设有第二弹性密封垫片321,第二弹性密封垫片321覆盖第二法兰112,且第二弹性密封垫片321与右侧挡板32固接;The pair of baffles 31 and 32 are located between the first flange 111 and the third flange 121; the pair of baffles is perpendicular to the axis of the first flange 111; the pair of baffles includes: the left baffle 31 and the The right baffle 32; the left baffle 31 abuts against the first flange 111, and a first elastic sealing gasket 311 is also provided between the left baffle 31 and the first flange 111. The first elastic sealing gasket The sheet 311 covers the first flange 111, and the first elastic sealing gasket 311 is fixedly connected with the left baffle 31; the right baffle 32 abuts against the second flange 112, and the right baffle 32 and the second flange A second elastic sealing gasket 321 is also arranged between the flanges 112, the second elastic sealing gasket 321 covers the second flange 112, and the second elastic sealing gasket 321 is fixedly connected with the right baffle 32;

所述双向气缸4位于左侧挡板31和右侧挡板32之间,双向气缸4沿左右方向设置,左侧挡板31、右侧挡板32以双向气缸4对称设置;双向气缸4与第一法兰111的轴心位于同一直线;The two-way cylinder 4 is located between the left baffle 31 and the right baffle 32, the two-way cylinder 4 is arranged along the left and right directions, the left baffle 31 and the right baffle 32 are symmetrically arranged with the two-way cylinder 4; The axes of the first flange 111 are located on the same straight line;

所述压板5覆盖第三法兰121和第四法兰122;压板5和第三法兰121之间还设有设有第三弹性密封垫501,第三弹性密封垫501固定在压板5上,且第三弹性密封垫501覆盖第三法兰121;压板5和第四法兰122之间还设有设有第四弹性密封垫502,第四弹性密封垫502固定在压板5上,且第四弹性密封垫502覆盖第四法兰122;The pressing plate 5 covers the third flange 121 and the fourth flange 122 ; a third elastic gasket 501 is also provided between the pressing plate 5 and the third flange 121 , and the third elastic gasket 501 is fixed on the pressing plate 5 , and the third elastic gasket 501 covers the third flange 121; a fourth elastic gasket 502 is also provided between the pressing plate 5 and the fourth flange 122, and the fourth elastic gasket 502 is fixed on the pressing plate 5, and the fourth elastic gasket 502 covers the fourth flange 122;

所述压板5的外侧面上还设有:一对气压检测装置71、72,以及一对充气软管81、82;The outer surface of the pressing plate 5 is further provided with: a pair of air pressure detection devices 71, 72, and a pair of inflation hoses 81, 82;

上述一对气压检测装置包括:与第一弯头球阀11对应的左侧气压检测装置71,以及与第二弯头球阀12对应的右侧气压检测装置72;左侧气压检测装置71的气压感测端贯穿压板5和第三弹性密封垫501片并伸入第一弯头球阀11的输入端,左侧气压检测装置71的读数显示端位于压板5外侧;右侧气压检测装置72的气压感测端贯穿压板5和第四弹性密封垫502片并伸入第二弯头球阀12的输入端,右侧气压检测装置72的读数显示端位于压板5外侧;The above-mentioned pair of air pressure detection devices include: a left air pressure detection device 71 corresponding to the first elbow ball valve 11, and a right air pressure detection device 72 corresponding to the second elbow ball valve 12; the air pressure sense of the left air pressure detection device 71 The measuring end penetrates the pressure plate 5 and the third elastic gasket 501 and extends into the input end of the first elbow ball valve 11. The reading display end of the left air pressure detection device 71 is located outside the pressure plate 5; the air pressure sense of the right air pressure detection device 72 The measuring end penetrates through the pressure plate 5 and the fourth elastic gasket 502 and extends into the input end of the second elbow ball valve 12, and the reading display end of the right air pressure detection device 72 is located outside the pressure plate 5;

上述一对充气软管包括:与第一弯头球阀11对应的左侧充气软管81,以及与第二弯头球阀12对应的右侧充气软管82;左侧充气软管81贯穿压板5和第三弹性密封垫501片并伸入第一弯头球阀11的输入端;右侧充气软管82贯穿压板5和第四弹性密封垫502片并伸入第二弯头球阀12的输入端;左侧充气软管81和右侧充气软管82上分别设有充气阀9,且左侧充气软管81和右侧充气软管82上的充气阀9都位于压板5外侧;左侧充气软管81远离压板5的一端以及右侧充气软管82远离压板5的一端分别连接充气泵(图中未示出充气泵);The above-mentioned pair of inflation hoses includes: a left inflation hose 81 corresponding to the first elbow ball valve 11 , and a right inflation hose 82 corresponding to the second elbow ball valve 12 ; the left inflation hose 81 penetrates the pressure plate 5 and the third elastic gasket 501 and extend into the input end of the first elbow ball valve 11; the right inflation hose 82 penetrates the pressure plate 5 and the fourth elastic gasket 502 and extends into the input end of the second elbow ball valve 12 ; The left inflation hose 81 and the right inflation hose 82 are respectively provided with inflation valve 9, and the inflation valve 9 on the left inflation hose 81 and the right inflation hose 82 are located on the outside of the pressure plate 5; One end of the hose 81 away from the pressure plate 5 and one end of the right inflation hose 82 away from the pressure plate 5 are respectively connected to the air pump (the air pump is not shown in the figure);

所述液压缸6位于压板5外侧,液压缸6与压板5的外侧面连接,且液压缸6与压板5垂直;液压缸6位于第二法兰112和第四法兰122之间;第一弯头球阀11、第二弯头球阀12以液压缸6对称设置。The hydraulic cylinder 6 is located outside the pressure plate 5, the hydraulic cylinder 6 is connected to the outer side of the pressure plate 5, and the hydraulic cylinder 6 is perpendicular to the pressure plate 5; the hydraulic cylinder 6 is located between the second flange 112 and the fourth flange 122; The elbow ball valve 11 and the second elbow ball valve 12 are symmetrically arranged with the hydraulic cylinder 6 .

本实用新型球阀检测设备的使用方法如下:The use method of the ball valve detection equipment of the present utility model is as follows:

将第一弯头球阀11放置在左侧球阀夹具21上,第二弯头球阀12放置在右侧球阀夹具22上,左侧球阀夹具21将第一弯头球阀11夹持固定,右侧球阀夹具22将第二弯头球阀12夹持固定;Place the first elbow ball valve 11 on the left ball valve fixture 21, the second elbow ball valve 12 on the right ball valve fixture 22, the left ball valve fixture 21 clamps the first elbow ball valve 11, and the right ball valve The clamp 22 clamps and fixes the second elbow ball valve 12;

然后双向气缸4驱动左侧挡板31和右侧挡板32相互远离,使左侧挡板31上的第一弹性密封垫片311压在第一法兰111上,右侧挡板32上的第二弹性密封垫片321压在第三法兰121上,第一弹性密封垫片311将第一弯头球阀11的输出端密封,第二弹性密封垫片321将第二弯头球阀12的输出端密封;Then the two-way air cylinder 4 drives the left baffle 31 and the right baffle 32 away from each other, so that the first elastic sealing gasket 311 on the left baffle 31 is pressed against the first flange 111, and the The second elastic sealing gasket 321 is pressed on the third flange 121 , the first elastic sealing gasket 311 seals the output end of the first elbow ball valve 11 , and the second elastic sealing gasket 321 seals the output end of the second elbow ball valve 12 . The output end is sealed;

同时,液压缸6驱动压板5向第二法兰112和第四法兰122移动,使左侧气压检测装置71的气压感测端以及左侧充气软管81伸入第一弯头球阀11的输入端,右侧气压检测装置72的气压感测端以及右侧充气软管82伸入第二弯头球阀12的输入端,并使压板5上的第三弹性密封垫501片压在第二法兰112上,压板5上的第四弹性密封垫502片压在第四法兰122上,第三弹性密封垫501片将第一弯头球阀11的输入端密封;At the same time, the hydraulic cylinder 6 drives the pressure plate 5 to move toward the second flange 112 and the fourth flange 122 , so that the air pressure sensing end of the left air pressure detection device 71 and the left inflation hose 81 extend into the first elbow ball valve 11 . The input end, the air pressure sensing end of the right air pressure detection device 72 and the right inflation hose 82 extend into the input end of the second elbow ball valve 12, and press the third elastic gasket 501 on the pressure plate 5 against the second On the flange 112, the fourth elastic gasket 502 on the pressing plate 5 is pressed on the fourth flange 122, and the third elastic gasket 501 seals the input end of the first elbow ball valve 11;

然后开启左侧充气软管81和右侧充气软管82上的充气阀9,并使第一弯头球阀11和第二弯头球阀12处于开启状态,左侧充气软管81向第一弯头球阀11充气,右侧充气软管82向第二弯头球阀12充气;充气一定时间后关闭左侧充气软管81和右侧充气软管82上的充气阀9,待第一弯头球阀11和第二弯头球阀12的内部气压基本稳定后,持续观察左侧气压检测装置71和右侧气压检测装置72的读数显示端,若一段时间内左侧气压检测装置71的读数无变化或数值变化在合理范围内,则判断第一弯头球阀11气密性检测合格,否则判断第一弯头球阀11气密性检测不合格;同样的,若一段时间内右侧气压检测装置72的读数无变化或数值变化在合理范围内,则判断第二弯头球阀12气密性检测合格,否则判断第二弯头球阀12气密性检测不合格;Then open the inflation valve 9 on the left inflation hose 81 and the right inflation hose 82, and keep the first elbow ball valve 11 and the second elbow ball valve 12 in an open state, and the left inflation hose 81 bends toward the first elbow The head ball valve 11 is inflated, and the right inflation hose 82 is inflated to the second elbow ball valve 12; after a certain time of inflation, close the inflation valve 9 on the left inflation hose 81 and the right inflation hose 82, wait for the first elbow ball valve After the internal air pressure of 11 and the second elbow ball valve 12 is basically stable, continue to observe the reading display ends of the left air pressure detection device 71 and the right air pressure detection device 72. If the reading of the left air pressure detection device 71 does not change or If the value change is within a reasonable range, it is judged that the air tightness test of the first elbow ball valve 11 is qualified; otherwise, the air tightness test of the first elbow ball valve 11 is judged to be unqualified; If the reading does not change or the numerical value changes within a reasonable range, it is judged that the air tightness test of the second elbow ball valve 12 is qualified; otherwise, the air tightness test of the second elbow ball valve 12 is judged to be unqualified;

检测完成后,双向气缸4驱动左侧挡板31和右侧挡板32相互靠近,使左侧挡板31和右侧挡板32复位;液压缸6驱动压板5远离第二法兰112和第四法兰122,使压板5复位;然后将左侧球阀夹具21和右侧球阀夹具22解锁,将第一弯头球阀11和第二弯头球阀12取走。After the detection is completed, the two-way cylinder 4 drives the left baffle 31 and the right baffle 32 to approach each other, so that the left baffle 31 and the right baffle 32 are reset; the hydraulic cylinder 6 drives the pressure plate 5 away from the second flange 112 and the second flange 112. The four flanges 122 reset the pressure plate 5; then unlock the left ball valve clamp 21 and the right ball valve clamp 22, and remove the first elbow ball valve 11 and the second elbow ball valve 12.

由上可知,本实用新型球阀检测设备,其能一次检测一对弯头球阀,且能保证检测的准确性。As can be seen from the above, the ball valve detection device of the present utility model can detect a pair of elbow ball valves at a time, and can ensure the accuracy of detection.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can be made. These improvements and retouching should also be regarded as the protection scope of the present invention.

Claims (5)

1.球阀检测设备,其特征在于,其能一次检测一对弯头球阀;弯头球阀的阀体为弧形,弯头球阀的输入端设有输入端法兰,弯头球阀的输出端设有输出端法兰,且输入端法兰的轴心与输出端法兰的轴心垂直;1. Ball valve testing equipment, which is characterized in that it can detect a pair of elbow ball valves at a time; the valve body of the elbow ball valve is arc-shaped, the input end of the elbow ball valve is provided with an input end flange, and the output end of the elbow ball valve is provided with an input flange. There is an output flange, and the axis of the input flange is perpendicular to the axis of the output flange; 所述球阀检测设备包括:一对对称设置的球阀夹具,一对相互平行且对称设置的挡板,驱动该对挡板相互靠近或相互远离的双向气缸,一个压板,以及驱动压板动作的液压缸;The ball valve detection equipment includes: a pair of symmetrically arranged ball valve clamps, a pair of mutually parallel and symmetrically arranged baffles, a two-way air cylinder that drives the pair of baffles to approach or move away from each other, a pressure plate, and a hydraulic cylinder that drives the pressure plate to act. ; 上述一对球阀夹具包括:左侧球阀夹具和右侧球阀夹具;上述一对弯头球阀包括:夹持在左侧球阀夹具上的第一弯头球阀,以及夹持在右侧球阀夹具上的第二弯头球阀;以第一弯头球阀的输入端法兰为第一法兰,以第一弯头球阀的输出端法兰为第二法兰,以第二弯头球阀的输入端法兰为第三法兰,以第二弯头球阀的输出端法兰为第四法兰;第一法兰与第三法兰相向设置,且第一法兰与第三法兰共轴心;第三法兰与第四法兰朝向相同,且第三法兰与第四法兰位于同一平面;The above-mentioned pair of ball valve clamps includes: a left-side ball valve clamp and a right-side ball valve clamp; the above-mentioned pair of elbow ball valves includes: a first elbow ball valve clamped on the left-side ball valve clamp, and a ball valve clamp clamped on the right-side ball valve clamp. The second elbow ball valve; the input end flange of the first elbow ball valve is the first flange, the output end flange of the first elbow ball valve is the second flange, and the input end method of the second elbow ball valve is used as the second flange. The flange is the third flange, and the output flange of the second elbow ball valve is the fourth flange; the first flange and the third flange are arranged opposite to each other, and the first flange and the third flange are coaxial; The third flange and the fourth flange face the same direction, and the third flange and the fourth flange are on the same plane; 上述一对挡板位于第一法兰与第三法兰之间;该对挡板与第一法兰的轴心垂直;该对挡板包括:左侧挡板和右侧挡板;左侧挡板与第一法兰抵靠,且左侧挡板与第一法兰之间还设有第一弹性密封垫片,第一弹性密封垫片覆盖第一法兰,且第一弹性密封垫片与左侧挡板固接;右侧挡板与第二法兰抵靠,且右侧挡板与第二法兰之间还设有第二弹性密封垫片,第二弹性密封垫片覆盖第二法兰,且第二弹性密封垫片与右侧挡板固接;The pair of baffles is located between the first flange and the third flange; the pair of baffles is perpendicular to the axis of the first flange; the pair of baffles includes: a left baffle and a right baffle; the left baffle The baffle is abutted against the first flange, and a first elastic sealing gasket is also arranged between the left baffle and the first flange, the first elastic sealing gasket covers the first flange, and the first elastic sealing gasket The plate is fixedly connected with the left baffle; the right baffle is abutted against the second flange, and a second elastic sealing gasket is also arranged between the right baffle and the second flange, and the second elastic sealing gasket covers the second flange, and the second elastic sealing gasket is fixedly connected with the right baffle; 所述双向气缸位于左侧挡板和右侧挡板之间,双向气缸沿左右方向设置,左侧挡板、右侧挡板以双向气缸对称设置;The two-way cylinder is located between the left baffle and the right baffle, the two-way cylinder is arranged along the left and right directions, and the left baffle and the right baffle are symmetrically arranged by the two-way cylinder; 所述压板覆盖第三法兰和第四法兰;压板和第三法兰之间还设有设有第三弹性密封垫,第三弹性密封垫固定在压板上,且第三弹性密封垫覆盖第三法兰;压板和第四法兰之间还设有设有第四弹性密封垫,第四弹性密封垫固定在压板上,且第四弹性密封垫覆盖第四法兰;The pressing plate covers the third flange and the fourth flange; a third elastic sealing gasket is also arranged between the pressing plate and the third flange, the third elastic sealing gasket is fixed on the pressing plate, and the third elastic sealing gasket covers the third flange; a fourth elastic sealing gasket is also provided between the pressing plate and the fourth flange, the fourth elastic sealing gasket is fixed on the pressing plate, and the fourth elastic sealing gasket covers the fourth flange; 所述压板的外侧面上还设有:一对气压检测装置,以及一对充气软管;The outer side of the pressing plate is also provided with: a pair of air pressure detection devices and a pair of inflation hoses; 上述一对气压检测装置包括:与第一弯头球阀对应的左侧气压检测装置,以及与第二弯头球阀对应的右侧气压检测装置;左侧气压检测装置的气压感测端贯穿压板和第三弹性密封垫片并伸入第一弯头球阀的输入端,左侧气压检测装置的读数显示端位于压板外侧;右侧气压检测装置的气压感测端贯穿压板和第四弹性密封垫片并伸入第二弯头球阀的输入端,右侧气压检测装置的读数显示端位于压板外侧;The above-mentioned pair of air pressure detection devices includes: a left air pressure detection device corresponding to the first elbow ball valve, and a right air pressure detection device corresponding to the second elbow ball valve; the air pressure sensing end of the left air pressure detection device penetrates the pressure plate and the The third elastic sealing gasket extends into the input end of the first elbow ball valve, the reading display end of the left air pressure detection device is located outside the pressure plate; the air pressure sensing end of the right air pressure detection device penetrates the pressure plate and the fourth elastic sealing gasket And extend into the input end of the second elbow ball valve, the reading display end of the right air pressure detection device is located outside the pressure plate; 上述一对充气软管包括:与第一弯头球阀对应的左侧充气软管,以及与第二弯头球阀对应的右侧充气软管;左侧充气软管贯穿压板和第三弹性密封垫片并伸入第一弯头球阀的输入端;右侧充气软管贯穿压板和第四弹性密封垫片并伸入第二弯头球阀的输入端;左侧充气软管和右侧充气软管上分别设有充气阀,且左侧充气软管和右侧充气软管上的充气阀都位于压板外侧;The above-mentioned pair of inflation hoses includes: a left inflation hose corresponding to the first elbow ball valve, and a right inflation hose corresponding to the second elbow ball valve; the left inflation hose penetrates the pressure plate and the third elastic sealing pad and extend into the input end of the first elbow ball valve; the right inflation hose penetrates the pressure plate and the fourth elastic sealing gasket and extends into the input end of the second elbow ball valve; the left and right inflation hoses There are respectively inflatable valves on the top, and the inflation valves on the left inflation hose and the right inflation hose are located on the outside of the pressure plate; 所述液压缸位于压板外侧,液压缸与压板的外侧面连接,且液压缸与压板垂直。The hydraulic cylinder is located outside the pressure plate, the hydraulic cylinder is connected with the outer side of the pressure plate, and the hydraulic cylinder is perpendicular to the pressure plate. 2.根据权利要求1所述的球阀检测设备,其特征在于,所述左侧充气软管和右侧充气软管分别连接充气泵。2 . The ball valve detection device according to claim 1 , wherein the left inflation hose and the right inflation hose are respectively connected to an inflation pump. 3 . 3.根据权利要求2所述的球阀检测设备,其特征在于,所述双向气缸与第一法兰的轴心位于同一直线。3 . The ball valve detection device according to claim 2 , wherein the two-way cylinder and the axis of the first flange are located on the same straight line. 4 . 4.根据权利要求3所述的球阀检测设备,其特征在于,所述液压缸位于第二法兰和第四法兰之间。4. The ball valve testing device according to claim 3, wherein the hydraulic cylinder is located between the second flange and the fourth flange. 5.根据权利要求4所述的球阀检测设备,其特征在于,所述第一弯头球阀、第二弯头球阀以液压缸对称设置。5 . The ball valve testing device according to claim 4 , wherein the first elbow ball valve and the second elbow ball valve are symmetrically arranged by a hydraulic cylinder. 6 .
CN202020483675.7U 2020-04-07 2020-04-07 Ball valve testing equipment Active CN211626850U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114295487A (en) * 2021-12-27 2022-04-08 贵州凯星液力传动机械有限公司 Smooth oil pipe oil pressure test tool and test method
CN114544109A (en) * 2022-03-11 2022-05-27 苏州协同创新智能制造装备有限公司 Ball valve sealing detection method
CN114563143A (en) * 2022-03-08 2022-05-31 苏州协同创新智能制造装备有限公司 Double-station air tightness detection method for ball valve

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114295487A (en) * 2021-12-27 2022-04-08 贵州凯星液力传动机械有限公司 Smooth oil pipe oil pressure test tool and test method
CN114563143A (en) * 2022-03-08 2022-05-31 苏州协同创新智能制造装备有限公司 Double-station air tightness detection method for ball valve
CN114544109A (en) * 2022-03-11 2022-05-27 苏州协同创新智能制造装备有限公司 Ball valve sealing detection method
CN114544109B (en) * 2022-03-11 2024-09-10 苏州协同创新智能制造装备有限公司 Ball valve sealing test method

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