CN220550867U

CN220550867U - Intelligent grouting equipment

Info

Publication number: CN220550867U
Application number: CN202322068967.0U
Authority: CN
Inventors: 观开剑; 郭振翔
Original assignee: China Construction Fourth Engineering Division Corp Ltd
Current assignee: China Construction Fourth Engineering Division Corp Ltd
Priority date: 2023-08-02
Filing date: 2023-08-02
Publication date: 2024-03-01
Anticipated expiration: 2033-08-02

Abstract

The utility model discloses intelligent grouting equipment. Wherein, include: the device comprises a movable platform, wherein a stirring system is arranged at one end of the movable platform, a grouting barrel is fixedly arranged at the other end of the movable platform, a fixing frame is fixedly arranged at the upper end of the grouting barrel, a hydraulic cylinder is fixedly arranged at the lower end of the fixing frame, a piston rod of the hydraulic cylinder is fixedly connected with a pressure plug, the pressure plug can slide up and down in the grouting barrel, a first output pipe is arranged at the lower end of the grouting barrel, the hydraulic cylinder is used as power output, the power output of the hydraulic cylinder is powerful and uniform in speed, quantitative grouting can be realized, slurry waste is avoided, and a plurality of holes on a first sieve plate and a second sieve plate can prevent slurry blocks which are formed into blocks and are not sufficiently stirred from falling into a storage bin; the rotation of second sieve also can carry out the secondary stirring to the thick liquid that falls through first sieve, makes the thick liquid finer and smoother, avoids causing the jam of second output tube and first output tube, makes things convenient for the staff slip casting.

Description

Intelligent grouting equipment

Technical Field

The utility model relates to the field of concrete grouting, in particular to intelligent grouting equipment.

Background

Along with the further development of the building industry in China, the progress of building industrialization is further accelerated, the application of assembly type component projects is more and more frequent, and particularly the concept of assembly type large components in recent years is provided, the large components are adopted for building construction of walls of a plurality of buildings, because the stress of the large components is relatively large and complex, the connection form of the large components is relatively complex, the contact surface of the large components and grouting liquid is relatively more in shape, angles are often generated, meanwhile, because reinforcing steel bars need to be bound, the installation hand openings need to be reserved, so that the quantity of grouting liquid needed between the large components is relatively large, and the requirement on grouting equipment is relatively high.

Existing grouting equipment generally adopts a motor to evacuate and pressurize, and provides pressure to grouting materials, so that grout is forced to fill gaps between components. The pressure formed by adopting the motor to evacuate and pressurize is unstable, so that whether grouting slurry is uniformly filled in gaps among components is difficult to ensure, particularly grouting among large gaps is needed, but the early grouting liquid cannot form a pressure layer, injection is easy to form, and the grouting slurry is easy to overflow, so that the slurry is wasted.

Disclosure of Invention

Aiming at the problems in the prior art, the utility model provides intelligent grouting equipment which can effectively solve the problems in the prior art.

The technical scheme of the utility model is as follows:

according to one aspect of the utility model, it comprises: the movable platform, movable platform one end is provided with mixing system, the movable platform other end has set firmly the grout bucket, grout bucket upper end has set firmly the mount, the mount lower extreme has set firmly hydraulic cylinder, hydraulic cylinder's piston rod fixedly connected with pressure plug, just pressure plug can slide from top to bottom in grout bucket inside, grout bucket lower extreme is provided with first output tube.

In the above technical solution, the purpose of this arrangement is: the hydraulic cylinder is used as power output, and the slurry is extruded by the pressure plug, so that the slurry can be uniformly injected through the first output pipe, and gaps among the components are filled.

In some embodiments, the inner side wall of the stirring system is provided with a first blanking plate and a second blanking plate in sequence from top to bottom, the axis of the second blanking plate is fixedly provided with a rotating shaft, and the rotating shaft is provided with a motor; the first blanking plate is divided into a first baffle plate and a first screen plate along the axis, the axis of the first blanking plate is provided with a sealing cap, the second blanking plate is also divided into a second baffle plate and a second screen plate along the axis, and the positions of the second baffle plate and the second screen plate and the first baffle plate and the first screen plate are staggered; the axis of the second blanking plate is fixedly provided with a limiting rod, and the limiting rod is rotatably inserted into the sealing cap; the first sieve plate and the second sieve plate are provided with a plurality of holes.

In the above technical solution, the purpose of this arrangement is: the slurry is in a pre-stirring state, and the first blanking plate and the second blanking plate can stir the slurry in the stirring bin, so that the slurry cannot fall into the storage bin; when the slurry is stirred, the second blanking plate rotates, the slurry can fall into the storage bin through the first sieve plate and the second sieve plate, and the plurality of holes on the first sieve plate and the second sieve plate can prevent the slurry from being blocked, and the insufficiently stirred slurry blocks fall into the storage bin; the rotation of second sieve also can carry out the secondary stirring to the thick liquid that falls through first sieve, makes the thick liquid finer and smoother, avoids causing the jam of second output tube and first output tube, makes things convenient for the staff slip casting.

In some embodiments, one end of the pressure plug is provided with a vent hole.

In the above technical solution, the purpose of this arrangement is: the air holes can enable the slurry to automatically flow into the output bin through pressure.

In some embodiments, the bottom of the pressure plug is in the shape of a semi-circular arc protruding downward.

In the above technical solution, the purpose of this arrangement is: the contact surface of the pressure plug and the slurry is enlarged, and the slurry can be attached to the inner wall of the grouting barrel, so that the slurry can be completely extruded out, and the slurry is prevented from remaining in the output bin.

In some embodiments, the grouting barrel outer side wall is fixedly connected to the mobile platform through a fixing rod.

In the above technical solution, the purpose of this arrangement is: the stability of the grouting barrel is improved.

By adopting the technical scheme, compared with the prior art, the utility model has the beneficial effects that:

the hydraulic cylinder is adopted as power output, the power output of the hydraulic cylinder is powerful and uniform in speed, quantitative grouting can be realized, slurry waste is avoided, and the plurality of holes on the first sieve plate and the second sieve plate can prevent the slurry blocks which are formed into blocks and are not sufficiently stirred from falling into the storage bin; the rotation of second sieve also can carry out the secondary stirring to the thick liquid that falls through first sieve, makes the thick liquid finer and smoother, avoids causing the jam of second output tube and first output tube, makes things convenient for the staff slip casting.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic cross-sectional view of the present utility model;

FIG. 2 is a schematic structural view of a first blanking plate and a second blanking plate according to the present utility model;

FIG. 3 is a schematic cross-sectional view of a first blanking plate and a second blanking plate according to the present utility model;

in the figure: the device comprises a moving platform-1, a stirring system-2, a control panel-3, a grouting barrel-4, a fixing frame-5, a hydraulic cylinder-6, a pressure plug-7, a fixing rod-8, a first output pipe-9, a valve-10, a second output pipe-11, a pressure output pipe-12, a first blanking plate-21, a second blanking plate-22, a rotating shaft-23, a movable bin-41, an output bin-42, an air hole-71, a first baffle-211, a first screen plate-212, a sealing cap-213, a second baffle-221, a second screen plate-222 and a limiting rod-223.

Detailed Description

The utility model is described in further detail below with reference to the drawings and examples. It is specifically noted that the following examples are only for illustrating the present utility model, but do not limit the scope of the present utility model. Likewise, the following examples are only some, but not all, of the examples of the present utility model, and all other examples, which a person of ordinary skill in the art would obtain without making any inventive effort, are within the scope of the present utility model.

As shown in fig. 1 to 3, the present solution provides an intelligent grouting apparatus.

Referring to fig. 1, according to one aspect of the present utility model, the method includes: the stirring system comprises a mobile platform 1, wherein one end of the mobile platform 1 is provided with a stirring system 2, one end of the stirring system 2 is provided with a control panel 3, the upper end of the stirring system 2 is provided with a feed inlet, and the stirring system 2 is divided into a stirring bin and a storage bin.

The outer side wall of the grouting barrel 4 is fixedly connected to the mobile platform 1 through a fixing rod 8, the grouting barrel 4 is fixedly arranged at the other end of the mobile platform 1, a fixing frame 5 is fixedly arranged at the upper end of the grouting barrel 4, a hydraulic cylinder 6 is fixedly arranged at the lower end of the fixing frame 5, a piston rod of the hydraulic cylinder 6 is fixedly connected with a pressure plug 7, an air hole 71 is formed in one end of the pressure plug 7, the air hole 71 is provided with an air valve, the air hole 7 can be closed and opened, the pressure plug 7 can slide up and down in the grouting barrel 4, the bottom of the pressure plug 7 is in a semicircular shape protruding downwards, a first output pipe 9 is arranged at the lower end of the grouting barrel 4, and a valve 10 is arranged at one end of the first output pipe 9.

The grouting barrel 4 is divided into a movable bin 41 and an output bin 42, the hydraulic cylinder 6, the pressure plug 7 and the fixed rod 8 are positioned in the movable bin 41, and a second output pipe 11 connected with the stirring system 2 is arranged at one end of the output bin 42, so that slurry can be output to the output bin 42 through the second output pipe 11.

The grouting barrel 4 one end is provided with second output tube 11, connects storage bin and output storehouse 42 through second output tube 11, and the one end that second output tube 11 is close to output storehouse 42 is provided with the valve.

In the above technical solution, the purpose of this arrangement is: adopt hydraulic cylinder 6 as power take off, through the extrusion of pressure plug 7 to thick liquid, the semicircular arc shape of pressure plug 7 bottom can laminate grouting barrel 4 inner wall, makes thick liquid can wholly extrude, avoids thick liquid to remain in output storehouse 42, can make thick liquid evenly carry out the slip casting through first output tube 9, fills the gap between the member.

Referring to fig. 2 and 3, in some embodiments, a first blanking plate 21 and a second blanking plate 22 are sequentially disposed on an inner side wall of the stirring system 2 from top to bottom, a rotating shaft 23 is fixedly disposed on an axle center of the second blanking plate 22, and the rotating shaft 23 is equipped with a motor; the first blanking plate 21 is divided into a first baffle 211 and a first sieve plate 212 along the axis, a sealing cap 213 is arranged at the axle center of the first blanking plate 21, the second blanking plate 22 is also divided into a second baffle 221 and a second sieve plate 222 along the axis, and the positions of the second baffle 221 and the second sieve plate 222 and the first baffle 211 and the first sieve plate 212 are staggered; the axis of the second blanking plate 22 is fixedly provided with a limiting rod 223, and the limiting rod 223 is rotatably inserted into the sealing cap 213; the first screen plate 212 and the second screen plate 222 are provided with a plurality of holes.

In the above technical solution, the purpose of this arrangement is: the slurry is in a pre-stirring state, and the first blanking plate 21 and the second blanking plate 22 can stir the slurry in the stirring bin, so that the slurry cannot fall into the storage bin; when the slurry is stirred, the second blanking plate 22 rotates, the slurry can fall into the storage bin through the first sieve plate 212 and the second sieve plate 222, and the plurality of holes on the first sieve plate 212 and the second sieve plate 222 can prevent the slurry from being blocked, and the insufficiently stirred slurry blocks fall into the storage bin; the rotation of second sieve 222 also can carry out the secondary stirring to the thick liquid that falls through first sieve 212, makes the thick liquid finer and smoother, avoids causing the jam of second output tube 11 and first output tube 9, makes things convenient for the staff slip casting.

The principle of the operation of the utility model is as follows: firstly, raw materials are poured into a stirring bin, a slurry stirring system is used for stirring slurry, the stirred slurry flows to a storage bin through a first blanking plate 21 and a second blanking plate 22, a slurry output system outputs the slurry through relevant pressure and can send the slurry to a slurry working system, and the slurry working system can control output quantity and perform slurry working through relevant pressure.

Because the utility model is provided with the related power and control panel 3, the process implementation of each system can be controlled by setting programs, such as: the pressure value and the pressure time of the slurry output system, the stirring time and the stirring speed of the stirring system 2, the speed of an oil cylinder of the slurry working system, the output quantity and the like. The control panel 3 can control the power device, set the walking path of the mobile platform 1, and realize intelligent movement of the mobile platform 1.

Working principle:

manually placing raw materials into a stirring bin through a feed inlet, outputting power through the running time and the rotation speed of a power motor designed by a control panel 3, and processing and stirring the raw materials by a stirring system 2;

after the stirring is finished, the control panel 3 starts the motor to drive the rotating shaft 23 to rotate, the rotating shaft 23 drives the second blanking plate 22 to rotate, the second blanking plate 22 drives the limiting rod 223 to rotate in the sealing cap 213, the slurry can fall into the storage bin through the first sieve plate 212 and the second sieve plate 222, and the plurality of holes on the first sieve plate 212 and the second sieve plate 222 can stir the insufficiently stirred slurry blocks for the second time;

after the slurry falls into the storage bin, the second blanking plate 22 stops rotating, the first blanking plate 21 and the second blanking plate 22 are reset, and the first sieve plate 212 and the second baffle 221 are vertically arranged (as shown in fig. 2);

the control panel 3 starts the motor, the air pressure output by the motor is output to the storage bin through the pressure output pipe 12, the inside of the storage bin forms pressure on the slurry, the slurry can flow to the output bin 42 along the second output pipe 11 under the action of the pressure, and the slurry in the storage bin can flow to the output bin 42 freely because the ventilation holes 71 are formed.

After the slurry is stored in the output bin 42, the control panel 3 controls the air valve to close the air vent 71 and close the valve of the second output pipe 11, the control panel 3 controls the hydraulic cylinder 6 and the pressure plug 7, the pressure plug 7 applies pressure to the output bin 42, meanwhile, the valve 10 is opened, the slurry is conveyed to a required component through the second output pipe 11, the control panel 3 controls the output quantity, and after the output quantity is reached, the hydraulic cylinder 6 stops working;

after the slurry in the output bin 42 is conveyed, the control panel 3 controls the hydraulic cylinder 6 to recycle the pressure plug 7, and space is reserved for the slurry in the storage bin to enter, so that the device can be recycled.

The steps can realize the cyclic use of the device until the grouting operation is completed.

The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. An intelligent grouting apparatus, comprising: the device comprises a mobile platform (1), wherein a stirring system (2) is arranged at one end of the mobile platform (1), and is characterized in that a grouting barrel (4) is fixedly arranged at the other end of the mobile platform (1), a fixing frame (5) is fixedly arranged at the upper end of the grouting barrel (4), a hydraulic cylinder (6) is fixedly arranged at the lower end of the fixing frame (5), a piston rod of the hydraulic cylinder (6) is fixedly connected with a pressure plug (7), the pressure plug (7) can slide up and down in the grouting barrel (4), and a first output pipe (9) is arranged at the lower end of the grouting barrel (4);

the inner side wall of the stirring system (2) is sequentially provided with a first blanking plate (21) and a second blanking plate (22) from top to bottom, the axis of the second blanking plate (22) is fixedly provided with a rotating shaft (23), and the rotating shaft (23) is provided with a motor; the first blanking plate (21) is divided into a first baffle plate (211) and a first screen plate (212) along the axis, a sealing cap (213) is arranged at the axle center of the first blanking plate (21), the second blanking plate (22) is also divided into a second baffle plate (221) and a second screen plate (222) along the axis, and the positions of the second baffle plate (221) and the second screen plate (222) and the first baffle plate (211) and the first screen plate (212) are staggered; a limiting rod (223) is fixedly arranged at the axis of the second blanking plate (22), and the limiting rod (223) is rotatably inserted into the sealing cap (213); the first screen plate (212) and the second screen plate (222) are provided with a plurality of holes.

2. The intelligent grouting equipment according to claim 1, wherein one end of the pressure plug (7) is provided with an air vent (71).

3. An intelligent grouting device as claimed in claim 1, characterised in that the bottom of the pressure plug (7) is in the form of a downwardly convex semi-circular arc.

4. An intelligent grouting device as claimed in claim 1, characterised in that the outer side wall of the grouting barrel (4) is fixedly connected to the mobile platform (1) by means of a fixing rod (8).