CN220550552U - Electric control type diesel pile driver - Google Patents
Electric control type diesel pile driver Download PDFInfo
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- CN220550552U CN220550552U CN202322020991.7U CN202322020991U CN220550552U CN 220550552 U CN220550552 U CN 220550552U CN 202322020991 U CN202322020991 U CN 202322020991U CN 220550552 U CN220550552 U CN 220550552U
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- 239000007924 injection Substances 0.000 abstract description 66
- 239000002828 fuel tank Substances 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 description 10
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- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
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Abstract
本实用新型公开了一种电控式柴油打桩机,包括导杆、顶横梁和活塞,活塞上设置有电控燃油系统和电控单元,该活塞的外侧设置有位置传感器一和位置传感器二;电控燃油系统包括燃油泵组件、喷油嘴组件和两位三通电磁阀,燃油泵组件的出油口通向两位三通电磁阀的压力油口P,两位三通电磁阀的工作油口A通向喷油嘴组件的进油口,两位三通电磁阀的回油口T则连向油箱;电控单元与两位三通电磁阀电连接。位置传感器一与活塞活塞体最上一道活塞环处于同一平面上。位置传感器二与撞击销和曲臂的接触点处于同一平面上。该柴油打桩机能根据工况调整喷射控制开始时刻及喷射控制脉宽,燃油能在最优时刻喷入气缸,实现对喷油量及喷油正时自动、精准控制。
The utility model discloses an electronically controlled diesel pile driver, which includes a guide rod, a top beam and a piston. The piston is provided with an electronically controlled fuel system and an electronic control unit. A position sensor one and a position sensor two are provided outside the piston; The electronically controlled fuel system includes a fuel pump assembly, a fuel injector assembly and a two-position three-way solenoid valve. The oil outlet of the fuel pump assembly leads to the pressure port P of the two-position three-way solenoid valve. The work of the two-position three-way solenoid valve The oil port A leads to the oil inlet of the fuel injector assembly, and the oil return port T of the two-position three-way solenoid valve is connected to the fuel tank; the electronic control unit is electrically connected to the two-position three-way solenoid valve. Position sensor one is on the same plane as the uppermost piston ring of the piston body. Position sensor two is on the same plane as the contact point of the strike pin and the crank arm. The diesel pile driver can adjust the injection control start time and injection control pulse width according to the working conditions. Fuel can be injected into the cylinder at the optimal time, achieving automatic and precise control of the fuel injection amount and injection timing.
Description
技术领域Technical field
本实用新型涉及的是一种建筑工程基础施工的桩工机械,尤其涉及一种能电动调节控制供油量的导杆式柴油打桩机。The utility model relates to a piling machine for foundation construction of construction projects, and in particular to a guide-rod diesel piling machine that can electrically adjust and control the amount of oil supply.
技术背景technical background
导杆式柴油打桩机是一种利用二冲程内燃机原理进行工作的桩工机械,导杆式柴油打桩机主体是由气缸(缸锤)和柱塞(活塞)组成,利用喷入气缸燃烧室内的雾化柴油受高压高温后燃爆所产生的强大压力驱动缸锤工作。该打桩机具有结构简单,维修方便,性能稳定,广泛应用于木桩、金属桩、混凝土预制桩、灰土桩、灌注桩、夯扩桩等桩型施工,是港口、码头、机场、桥梁、水利、高等级公路、高层建筑等基础桩施工的最理想设备。The guide rod diesel pile driver is a piling machine that uses the principle of a two-stroke internal combustion engine to work. The main body of the guide rod diesel pile driver is composed of a cylinder (cylinder hammer) and a plunger (piston). It uses the fuel injected into the cylinder combustion chamber. The strong pressure generated by the atomized diesel fuel detonating under high pressure and high temperature drives the cylinder hammer to work. This pile driver has a simple structure, easy maintenance, and stable performance. It is widely used in pile construction such as wooden piles, metal piles, concrete precast piles, lime soil piles, cast-in-place piles, rammed and expanded piles, etc. It is an ideal choice for ports, docks, airports, bridges, water conservancy projects, etc. , the most ideal equipment for foundation pile construction of high-grade highways, high-rise buildings, etc.
与柴油打桩机同属于锤击式打桩机的还有液压打桩机,相比之下,柴油打桩机有结构简单、成本低、对桩作用柔和,不易损坏桩等优势;但柴油打桩机振动、噪声大,柴油喷射压力低,雾化差,缸内燃烧不充分,导致工作过程中冒黑烟,油污等环境污染问题,限制了柴油打桩锤的应用。同时,在柴油打桩机工作时,工人需手动拉动调整杠杆调节喷油量,以适应不同工况要求,调节过程则需要丰富的工程经验。这种机械式油量控制方式增加了柴油打桩机的人力成本,且油量控制不够精准、灵活。本实用新型在此背景下,针对柴油打桩机设计了基于两位三通电磁阀的电控燃油系统,为柴油打桩机的电控化提供了一条可实施路径。Similar to the diesel pile driver, there is also a hydraulic pile driver that is a hammer-type pile driver. In comparison, the diesel pile driver has the advantages of simple structure, low cost, gentle action on the piles, and is not easy to damage the piles; however, the vibration of the diesel pile driver, The high noise, low diesel injection pressure, poor atomization, and insufficient combustion in the cylinder lead to environmental pollution problems such as black smoke and oil pollution during work, which limits the application of diesel piling hammers. At the same time, when the diesel pile driver is working, workers need to manually pull the adjustment lever to adjust the fuel injection volume to adapt to the requirements of different working conditions. The adjustment process requires extensive engineering experience. This mechanical oil quantity control method increases the labor cost of the diesel pile driver, and the oil quantity control is not precise and flexible enough. Against this background, the utility model designs an electronically controlled fuel system based on a two-position three-way solenoid valve for diesel pile drivers, which provides an implementable path for the electronic control of diesel pile drivers.
实用新型内容Utility model content
针对现有技术所存在的上述不足,本实用新型所要解决的技术问题是能够实现对喷油量及喷油正时自动、精准控制的电控式柴油打桩机。In view of the above-mentioned deficiencies in the existing technology, the technical problem to be solved by this utility model is an electronically controlled diesel pile driver that can realize automatic and precise control of the fuel injection amount and fuel injection timing.
为了解决上述技术问题,本实用新型的电控式柴油打桩机,包括两根相互平行设置的导杆,在导杆的上端固定安装有顶横梁,导杆的下端固定连接有活塞,缸锤滑动支于导杆上,所述活塞上设置有电控燃油系统和电控单元,该活塞的外侧设置有位置传感器一和位置传感器二;所述电控燃油系统包括燃油泵组件、喷油嘴组件和两位三通电磁阀,燃油泵组件的出油口通向两位三通电磁阀的压力油口P,两位三通电磁阀的工作油口A通向喷油嘴组件的进油口,两位三通电磁阀的回油口T则连向油箱;电控单元与两位三通电磁阀电连接。In order to solve the above technical problems, the electronically controlled diesel pile driver of the present invention includes two guide rods arranged parallel to each other. A top beam is fixedly installed on the upper end of the guide rod, and a piston is fixedly connected to the lower end of the guide rod. The cylinder hammer slides Supported on the guide rod, the piston is provided with an electronically controlled fuel system and an electronic control unit, and a position sensor one and a position sensor two are provided outside the piston; the electronically controlled fuel system includes a fuel pump assembly and a fuel injector assembly. and the 3/2-way solenoid valve. The oil outlet of the fuel pump assembly leads to the pressure port P of the 3/2-way solenoid valve. The working oil port A of the 3/2-way solenoid valve leads to the oil inlet of the fuel injector assembly. , the oil return port T of the two-position three-way solenoid valve is connected to the fuel tank; the electronic control unit is electrically connected to the two-position three-way solenoid valve.
进一步地,所述位置传感器一和位置传感器二固定安装于传感器支架上,该传感器支架与顶横梁和/或活塞固定连接。Further, the position sensor one and the position sensor two are fixedly installed on the sensor bracket, and the sensor bracket is fixedly connected to the top beam and/or the piston.
进一步地,所述燃油泵组件的出油口经电磁阀进油管连向两位三通电磁阀)的压力油口P,两位三通电磁阀的工作油口A经电磁阀出油管连向喷油嘴组件的进油口,两位三通电磁阀的回油口T经电磁阀回油管)连向油箱。Further, the oil outlet of the fuel pump assembly is connected to the pressure port P of the two-position three-way solenoid valve through the solenoid valve inlet pipe, and the working oil port A of the two-position three-way solenoid valve is connected to the solenoid valve oil outlet pipe. The oil inlet of the fuel injector assembly and the oil return port T of the two-position three-way solenoid valve are connected to the fuel tank through the solenoid valve return pipe).
进一步地,所述活塞包括连为一体的活塞座和活塞体,该活塞座上设置有油箱,所述活塞体的柱面上套装有活塞环。Further, the piston includes a piston seat and a piston body that are integrated together. The piston seat is provided with an oil tank, and a piston ring is set on the cylinder surface of the piston body.
进一步地,所述位置传感器一与活塞体最上一道活塞环处于同一平面上。Further, the position sensor 1 is on the same plane as the uppermost piston ring of the piston body.
进一步地,所述燃油泵组件包括活动支承于油泵体上的柱塞,以及活动支承于油泵上体)的挺杆,铰支于活塞上的曲臂一端与所述挺杆相接触,曲臂的另一端与撞击销相对应,该撞击销固定安装于缸锤上。Further, the fuel pump assembly includes a plunger movably supported on the oil pump body, and a tappet movably supported on the upper body of the oil pump. One end of the crank arm hinged on the piston is in contact with the tappet, and the crank arm is in contact with the tappet. The other end corresponds to the impact pin, which is fixedly installed on the cylinder hammer.
进一步地,所述位置传感器二与撞击销和曲臂的接触点处于同一平面上。Further, the second position sensor is on the same plane as the contact point of the impact pin and the crank arm.
本实用新型的有益效果:1、本实用新型采用位置传感器检测缸锤下落特征位置,电控单元(ECU)则根据位置传感器信号使燃油泵泵出的高压柴油在理论计算最优时刻喷入气缸,有效改善气缸内燃烧情况,降低污染物的排放,同时提升缸内最大爆发压力,打桩效率提高,减少油耗。2、电控单元(ECU)更可以通过调整喷射控制脉宽决定电磁阀维持喷射状态的时间长短,并以此控制喷入气缸油量,实现对喷油量及喷油正时自动、精准控制,较于人工手动拉动油量调整杠杆喷油量控制更加精确,同时减少了人力资源的投入成本。Beneficial effects of this utility model: 1. This utility model uses a position sensor to detect the characteristic position of the cylinder hammer's drop, and the electronic control unit (ECU) injects the high-pressure diesel pumped out by the fuel pump into the cylinder at the theoretically calculated optimal moment based on the position sensor signal. , effectively improve the combustion conditions in the cylinder, reduce pollutant emissions, while increasing the maximum explosion pressure in the cylinder, improving pile driving efficiency and reducing fuel consumption. 2. The electronic control unit (ECU) can also determine the length of time the solenoid valve maintains the injection state by adjusting the injection control pulse width, and thereby control the amount of oil injected into the cylinder, achieving automatic and precise control of the injection amount and injection timing. , compared with manually pulling the oil volume adjustment lever, the fuel injection volume control is more precise, and at the same time, the investment cost of human resources is reduced.
附图说明Description of drawings
图1是本实用新型电控式柴油打桩机一种具体实施方式的正面结构示意图;Figure 1 is a schematic front structural view of a specific embodiment of the utility model's electronically controlled diesel pile driver;
图2是图1的背面结构示意图;Figure 2 is a schematic diagram of the back structure of Figure 1;
图3是图1所示实施方式中电控供油系统的结构示意图。FIG. 3 is a schematic structural diagram of the electronically controlled fuel supply system in the embodiment shown in FIG. 1 .
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型电控式柴油打桩机作进一步详细描述:The electronically controlled diesel pile driver of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementation modes:
如图1、图2所示的电控式柴油打桩机,本实用新型的电控式柴油打桩机包括有传感器支架1、起落架2、位置传感器一3、位置传感器二4、活塞5、顶横梁6、导杆7、起落架起吊滑轮8、缸锤9、电控燃油系统10和电控单元11。顶横梁6和活塞5分别安装于导杆7的上下两端,缸锤9与起落架2滑动设置于导杆7上,起落架2位于缸锤9上方,且设有吊钩。起落架2上方安装起落架起吊滑轮8,打桩机启动时,卷扬机可通过钢索和起落架起吊滑轮8将缸锤9吊起。传感器支架1位于导杆7一侧,并通过连接板固定连接于顶横梁6上。位置传感器一3与位置传感器二4均安装于传感器支架1上,且位置传感器一3水平对准活塞5的活塞体的第一道活塞环,活塞5包括铸为一体的活塞座和活塞体,活塞体的柱面上套装有活塞环;也即位置传感器一3与活塞5活塞体最上一道活塞环处于同一平面上。位置传感器二4水平对准撞击销23下落过程中与曲臂32刚好接触位置(油量调整杠杆处于最大油量位置),也即位置传感器二4与撞击销23和曲臂32的接触点处于同一平面上。固定安装于活塞5上的电控单元11可以根据两位置传感器信号接受的先后判断缸锤9的运动方向;电控单元11为常用的电子控制单元(ECU),如用于发动机综合控制装置的ECU,这类ECU可以根据自身存储的程序对发动机各传感器输入的各种信息进行运算、处理、判断、然后输出指令,控制有关执行器动作,达到快速、准确、自动控制发动机工作的目的。As shown in Figures 1 and 2, the electronically controlled diesel pile driver of the present utility model includes a sensor bracket 1, a landing gear 2, a position sensor 3, a position sensor 2 4, a piston 5, a top Beam 6, guide rod 7, landing gear lifting pulley 8, cylinder hammer 9, electronically controlled fuel system 10 and electronic control unit 11. The top beam 6 and the piston 5 are respectively installed on the upper and lower ends of the guide rod 7. The cylinder hammer 9 and the landing gear 2 are slidingly arranged on the guide rod 7. The landing gear 2 is located above the cylinder hammer 9 and is provided with a hook. A landing gear lifting pulley 8 is installed above the landing gear 2. When the pile driver is started, the winch can lift the cylinder hammer 9 through the steel cable and the landing gear lifting pulley 8. The sensor bracket 1 is located on one side of the guide rod 7 and is fixedly connected to the top beam 6 through a connecting plate. The position sensor one 3 and the position sensor two 4 are both installed on the sensor bracket 1, and the position sensor one 3 is horizontally aligned with the first piston ring of the piston body of the piston 5. The piston 5 includes a piston seat and a piston body cast as one piece. The cylindrical surface of the piston body is covered with piston rings; that is, the position sensor 3 is on the same plane as the piston 5 and the uppermost piston ring of the piston body. The position sensor 24 is horizontally aligned with the position where the impact pin 23 is just in contact with the crank arm 32 during the falling process (the oil amount adjustment lever is at the maximum oil amount position), that is, the contact point of the position sensor 24 with the impact pin 23 and the crank arm 32 is at on the same plane. The electronic control unit 11 fixedly installed on the piston 5 can determine the movement direction of the cylinder hammer 9 based on the order in which the two position sensor signals are received; the electronic control unit 11 is a commonly used electronic control unit (ECU), such as one used in an engine comprehensive control device. ECU, this type of ECU can calculate, process, and judge various information input from various sensors of the engine according to its own stored program, and then output instructions to control the actions of relevant actuators to achieve the purpose of quickly, accurately, and automatically controlling engine work.
电控燃油系统10包括燃油泵组件、喷油嘴组件和两位三通电磁阀21。燃油泵组件和喷油嘴组件采用现有柴油锤上的通用结构,燃油泵组件的油泵部分位于活塞5外部,喷油嘴组件的喷嘴部分则位于活塞5内部,同样这些结构也为现有柴油锤上的通用结构,电控单元11安装在活塞5上,位于油泵的对侧。The electronically controlled fuel system 10 includes a fuel pump assembly, a fuel injector assembly and a two-position three-way solenoid valve 21 . The fuel pump assembly and the fuel injector assembly adopt the common structure of the existing diesel hammer. The oil pump part of the fuel pump assembly is located outside the piston 5, and the nozzle part of the fuel injector assembly is located inside the piston 5. The same structures are also used in existing diesel engines. The common structure on the hammer, the electronic control unit 11 is installed on the piston 5, located on the opposite side of the oil pump.
图3所示为电控燃油系统10的油路结构示意图。其喷油嘴组件包括喷孔12、喷油嘴13、喷油路14、喷油嘴进油路15、喷油嘴座16、管接头17、连接螺母18,管接头17的外端为进油口。其燃油泵组件包括撞击销23、油泵上体24、柱塞弹簧盖25、柱塞弹簧26、油泵体27、出油阀复位弹簧28、中间块29、下座30、扁接头31、曲臂32、挺杆33、柱塞34、油泵进油路35、柱塞腔36、出油阀37、出油阀腔38、出油阀复位弹簧座39、出油阀出油路40、油泵出油路41、出油螺栓42、油量调整杠杆和偏心轴;撞击销23固定安装于缸锤9上。两位三通电磁阀21为通用结构。燃油泵组件的出油口通过电磁阀进油管22通向两位三通电磁阀21的压力油口P,该出油口位于扁接头31上;两位三通电磁阀21的工作油口经电磁阀出油管19通向喷油嘴组件的进油口,两位三通电磁阀21的回油口T则经电磁阀回油管20连向油箱;油箱设于活塞5的活塞座。电控单元11与两位三通电磁阀21电连接。Figure 3 shows a schematic diagram of the oil circuit structure of the electronically controlled fuel system 10. The fuel injection nozzle assembly includes a spray hole 12, a fuel injection nozzle 13, a fuel injection path 14, a fuel injection nozzle inlet path 15, a fuel injection nozzle seat 16, a pipe joint 17, and a connecting nut 18. The outer end of the pipe joint 17 is an inlet. Oil port. The fuel pump assembly includes a strike pin 23, an upper body of the oil pump 24, a plunger spring cover 25, a plunger spring 26, an oil pump body 27, a return spring of the oil delivery valve 28, an intermediate block 29, a lower seat 30, a flat joint 31, and a crank arm. 32. Tappet 33, plunger 34, oil pump oil inlet line 35, plunger chamber 36, oil outlet valve 37, oil outlet valve chamber 38, oil outlet valve return spring seat 39, oil outlet valve oil outlet line 40, oil pump outlet Oil line 41, oil outlet bolt 42, oil quantity adjustment lever and eccentric shaft; impact pin 23 is fixedly installed on cylinder hammer 9. The two-position three-way solenoid valve 21 has a universal structure. The oil outlet of the fuel pump assembly leads to the pressure port P of the three-position solenoid valve 21 through the solenoid valve inlet pipe 22. The oil outlet is located on the flat joint 31; the working oil port of the three-position solenoid valve 21 passes through The solenoid valve oil outlet pipe 19 leads to the oil inlet of the fuel injection nozzle assembly, and the oil return port T of the two-position three-way solenoid valve 21 is connected to the oil tank through the solenoid valve oil return pipe 20; the oil tank is located on the piston seat of the piston 5. The electronic control unit 11 is electrically connected to the two-position three-way solenoid valve 21 .
喷油嘴组件的喷油嘴13、喷油嘴座16、管接头17、连接螺母18和电磁阀出油管19自上而下安装,喷油嘴13顶部开有喷孔12,喷油嘴座16与管接头17通过螺纹连接,连接螺母18与喷油嘴座16通过螺纹紧固,将管接头17压紧在喷油嘴座16上;喷油嘴座16内部开有喷油嘴进油路15,上端通过喷油嘴13内部喷油路14与喷孔12连通,下端通过管接头17与电磁阀出油管19连通。The fuel injection nozzle 13, fuel injection nozzle seat 16, pipe joint 17, connecting nut 18 and solenoid valve oil outlet pipe 19 of the fuel injection nozzle assembly are installed from top to bottom. There is a spray hole 12 on the top of the fuel injection nozzle 13, and the fuel injection nozzle seat 16 is connected to the pipe joint 17 through threads, the connecting nut 18 and the injector seat 16 are tightened through threads, and the pipe joint 17 is pressed on the injector seat 16; there is a fuel injector inside the injector seat 16 for oil inlet The upper end of the path 15 is connected to the injection hole 12 through the internal injection path 14 of the fuel injection nozzle 13, and the lower end is connected to the solenoid valve oil outlet pipe 19 through the pipe joint 17.
燃油泵组件的撞击销23通过螺纹安装在缸锤9上,曲臂32则通过偏心轴安装在活塞5上,油量调整杠杆安装于偏心轴上,油量调整杠杆可带动偏心轴绕着大轴轴心转动,曲臂32则绕偏心轴小轴轴心转动;油泵上体24、柱塞弹簧盖25、油泵体27、中间块29、下座30、扁接头31和出油螺栓42自上而下安装,出油螺栓42与下座30和扁接头31通过螺纹连接,两位三通电磁阀21与扁接头31之间通过电磁阀进油管22连接;油泵内部,挺杆33、柱塞34、柱塞弹簧26、出油阀37、出油阀复位弹簧28、出油阀复位弹簧座39自上而下安装,在柱塞弹簧26的作用下,柱塞弹簧盖25带动柱塞34将挺杆33紧压在油泵上体24上,挺杆33上端紧贴曲臂32,出油阀37被出油阀复位弹簧28压紧在油泵体27上,形成锥面密封;油泵体27两侧开有油泵进油路35,油泵体27、柱塞34下端面与出油阀37上端面形成柱塞腔36,柱塞34被柱塞弹簧26压紧时,柱塞腔36通过油泵进油路35与油箱连通,中间块29、出油阀37下断面与出油阀复位弹簧座39之间形成出油阀腔38,出油阀复位弹簧座39内部开有出油阀出油路40,并与出油阀腔38常连通。油泵下座30与电磁阀进油管22通过出油螺栓42及扁接头31连接,出油螺栓42内部开有油泵出油路41,通过扁接头31与电磁阀进油管22常连通。The impact pin 23 of the fuel pump assembly is installed on the cylinder hammer 9 through threads, the crank arm 32 is installed on the piston 5 through the eccentric shaft, and the oil volume adjustment lever is installed on the eccentric shaft. The oil volume adjustment lever can drive the eccentric shaft to rotate around the large cylinder. The axis of the shaft rotates, and the crank arm 32 rotates around the axis of the small eccentric shaft; the upper body of the oil pump 24, the plunger spring cover 25, the oil pump body 27, the middle block 29, the lower seat 30, the flat joint 31 and the oil outlet bolt 42 automatically Installed from top to bottom, the oil outlet bolt 42 is threadedly connected to the lower seat 30 and the flat joint 31. The two-position three-way solenoid valve 21 and the flat joint 31 are connected through the solenoid valve oil inlet pipe 22; inside the oil pump, the tappet 33, column The plug 34, plunger spring 26, oil delivery valve 37, oil delivery valve return spring 28, and oil delivery valve return spring seat 39 are installed from top to bottom. Under the action of the plunger spring 26, the plunger spring cover 25 drives the plunger 34. Press the tappet 33 tightly against the oil pump upper body 24. The upper end of the tappet 33 is close to the crank arm 32. The oil outlet valve 37 is pressed against the oil pump body 27 by the oil outlet valve return spring 28 to form a cone seal; the oil pump body There are oil pump oil inlets 35 on both sides of 27. The oil pump body 27, the lower end surface of the plunger 34 and the upper end surface of the oil outlet valve 37 form a plunger cavity 36. When the plunger 34 is pressed by the plunger spring 26, the plunger cavity 36 passes through The oil inlet path 35 of the oil pump is connected with the oil tank. An oil outlet chamber 38 is formed between the middle block 29, the lower section of the oil outlet valve 37 and the oil outlet valve return spring seat 39. There is an oil outlet valve outlet inside the oil outlet valve return spring seat 39. The oil passage 40 is in constant communication with the oil outlet valve chamber 38. The oil pump lower seat 30 is connected to the solenoid valve oil inlet pipe 22 through an oil outlet bolt 42 and a flat joint 31. An oil pump oil outlet path 41 is opened inside the oil outlet bolt 42 and is in constant communication with the solenoid valve oil inlet pipe 22 through the flat joint 31.
一进两出式两位三通电磁阀21连接了电磁阀进油管22、电磁阀出油管19与电磁阀回油管20三根油管,并有喷射状态及回油状态两种工作位置。柴油从电磁阀进油管22流入,当两位三通电磁阀21处于喷射状态时,电磁阀进油管22与电磁阀出油管19连通;当两位三通电磁阀21处于回油状态时,电磁阀进油管22与电磁阀回油管20连通。The one-in-two-out two-position three-way solenoid valve 21 is connected to three oil pipes: the solenoid valve oil inlet pipe 22, the solenoid valve oil outlet pipe 19 and the solenoid valve return pipe 20, and has two working positions: injection state and oil return state. Diesel flows in from the solenoid valve inlet pipe 22. When the two-position three-way solenoid valve 21 is in the injection state, the solenoid valve inlet pipe 22 is connected to the solenoid valve outlet pipe 19; when the two-position three-way solenoid valve 21 is in the oil return state, the solenoid valve The valve oil inlet pipe 22 is connected with the solenoid valve oil return pipe 20 .
本实用新型电控式柴油打桩机具体工作过程如下:The specific working process of this utility model electronically controlled diesel pile driver is as follows:
打桩机起动前,起落架2沿导杆降下,同时起落架2下方的吊钩钩住缸锤9,然后卷扬机通过起落架起吊滑轮8将起落架2及缸锤9吊起,完成打桩机起动的准备工作。打桩机起动时,外力触发起落架2上的脱钩杠杆,使起落架2的吊钩与缸锤9分离,缸锤9沿导杆7自由下落,直至缸锤9中的气缸罩入活塞5,气缸内的空气被活塞环密封,空气温度和压力随着缸锤9下落压缩而升高。缸锤9继续下落,撞击销23与曲臂32发生碰撞,曲臂32旋转一定角度同时压缩挺杆33和柱塞34供油,高压柴油通过喷孔12雾化后喷入气缸,此时缸内温度已经高于柴油自燃温度,喷入气缸的柴油自行发火燃烧,燃烧放出大量的热量,因此缸内气体的压力和温度急剧升高,巨大的冲击力使活塞5与缸锤9脱开,活塞5向下运动,将桩送下,缸锤9则在自身重力及摩擦力作用下沿导杆7向上做减速运动,达到最高位移后,重新自由下落,开始下一个工作循环。打桩机需要停止工作时,只需停止喷油,缸内气体压力仅在缸锤9压缩作用下上升,因此缸锤9与活塞5脱开后上升的高度将大大降低,且随着缸内空气从活塞环的泄漏及摩擦等能量损耗,每循环缸锤9弹起的高度将越来越低,最终静止在活塞5上。Before starting the pile driver, the landing gear 2 is lowered along the guide rod, and the hook below the landing gear 2 hooks the cylinder hammer 9. Then the winch lifts the landing gear 2 and the cylinder hammer 9 through the landing gear lifting pulley 8 to complete the starting of the pile driver. preparation work. When the pile driver starts, external force triggers the decoupling lever on the landing gear 2, causing the hook of the landing gear 2 to separate from the cylinder hammer 9. The cylinder hammer 9 falls freely along the guide rod 7 until the cylinder cover in the cylinder hammer 9 is inserted into the piston 5. The air in the cylinder is sealed by the piston ring, and the air temperature and pressure increase as the cylinder hammer 9 falls and compresses. The cylinder hammer 9 continues to fall, and the impact pin 23 collides with the crank arm 32. The crank arm 32 rotates at a certain angle while compressing the tappet 33 and the plunger 34 to supply oil. The high-pressure diesel is atomized through the nozzle hole 12 and then injected into the cylinder. At this time, the cylinder The internal temperature is already higher than the auto-ignition temperature of diesel. The diesel injected into the cylinder ignites and burns on its own. The combustion releases a large amount of heat. Therefore, the pressure and temperature of the gas in the cylinder increase sharply. The huge impact force causes the piston 5 to separate from the cylinder hammer 9. The piston 5 moves downward to send the pile down, and the cylinder hammer 9 decelerates upward along the guide rod 7 under the action of its own gravity and friction. After reaching the highest displacement, it falls freely again and starts the next working cycle. When the pile driver needs to stop working, it only needs to stop the fuel injection. The gas pressure in the cylinder will only rise under the compression of the cylinder hammer 9. Therefore, the rising height of the cylinder hammer 9 after it is detached from the piston 5 will be greatly reduced, and as the air in the cylinder Due to the energy loss such as leakage and friction of the piston ring, the height of the cylinder hammer 9 will be lower and lower in each cycle, and finally it will stop on the piston 5.
本实用新型电控式柴油打桩机可以通过位置传感器一3、位置传感器二4和电控单元11控制两位三通电磁阀21的通断,实现对循环喷油量及喷油正时的精准灵活控制。燃油系统具体工作原理如下:The utility model's electronically controlled diesel pile driver can control the on and off of the two-position three-way solenoid valve 21 through the position sensor one 3, the position sensor two 4 and the electronic control unit 11, thereby achieving precise control of the circulating fuel injection amount and fuel injection timing. Flexible control. The specific working principle of the fuel system is as follows:
打桩机起动前,两位三通电磁阀21初始位置处于回油状态,电磁阀进油管22与电磁阀回油管20连通;柱塞弹簧26通过柱塞弹簧盖25将柱塞34压紧于挺杆33下端,此时柱塞腔36打开,油箱中的柴油通过油泵进油路35流入柱塞腔36,出油阀37上表面所受柱塞腔36中未加压柴油的液压力小于出油阀复位弹簧28向上的弹簧力,因此出油阀37被压紧在油泵体27上形成锥面密封,使柱塞腔36与出油阀腔38断开。打桩机起动后,缸锤9自由下落,先将活塞5密封,位置传感器a3检测到缸锤9位移信号;后继续下落,位置传感器b4检测到撞击销23位移信号,安装于缸锤9上的撞击销23与曲臂32发生碰撞,进而曲臂32绕偏心轴小轴轴心旋转,克服柱塞弹簧26向上的弹簧力,将挺杆33、柱塞34及柱塞弹簧盖下压。柱塞34下行过程中,先断开油泵进油路35与柱塞腔36的连接,停止进油,之后柱塞34继续下行压缩柱塞腔36内的柴油,柱塞腔36内柴油压力迅速升高,直至出油阀37上表面所受液压力大于出油阀复位弹簧28向上的弹簧力,出油阀37在液压力作用下开启,油泵开始供油,柱塞腔36中的高压柴油经过出油阀37,流入出油阀腔38,并通过出油阀出油路40和油泵出油路41进入电磁阀进油管22。Before the pile driver starts, the initial position of the two-position three-way solenoid valve 21 is in the oil return state, and the solenoid valve inlet pipe 22 is connected with the solenoid valve return pipe 20; the plunger spring 26 presses the plunger 34 against the plunger through the plunger spring cover 25. At this time, the plunger chamber 36 opens, and the diesel in the tank flows into the plunger chamber 36 through the oil pump inlet passage 35. The hydraulic pressure of the unpressurized diesel in the plunger chamber 36 on the upper surface of the oil outlet valve 37 is less than the outlet pressure. Due to the upward spring force of the oil valve return spring 28, the oil delivery valve 37 is pressed against the oil pump body 27 to form a cone seal, causing the plunger chamber 36 to disconnect from the oil delivery valve chamber 38. After the pile driver is started, the cylinder hammer 9 falls freely. The piston 5 is sealed first. The position sensor a3 detects the displacement signal of the cylinder hammer 9. Then it continues to fall. The position sensor b4 detects the displacement signal of the impact pin 23. The position sensor b4 is installed on the cylinder hammer 9. The impact pin 23 collides with the crank arm 32, and then the crank arm 32 rotates around the axis of the small eccentric shaft, overcomes the upward spring force of the plunger spring 26, and presses down the tappet 33, the plunger 34 and the plunger spring cover. During the downward movement of the plunger 34, the connection between the oil inlet line 35 of the oil pump and the plunger chamber 36 is first disconnected to stop the oil inflow. Then the plunger 34 continues to move downward to compress the diesel in the plunger chamber 36. The pressure of the diesel in the plunger chamber 36 increases rapidly. rise until the hydraulic pressure on the upper surface of the oil delivery valve 37 is greater than the upward spring force of the oil delivery valve return spring 28. The oil delivery valve 37 opens under the action of hydraulic pressure, and the oil pump starts to supply oil. The high-pressure diesel in the plunger chamber 36 After passing through the oil outlet valve 37, it flows into the oil outlet valve cavity 38, and enters the solenoid valve oil inlet pipe 22 through the oil outlet valve oil outlet passage 40 and the oil pump oil outlet passage 41.
电控单元11将根据位置传感器一3和位置传感器二4接受到位移信号的先后判断缸锤9的运动方向,若缸锤9处于下行状态,则ECU11以位置传感器一3检测到缸锤9位移信号时刻作为压缩始点,位置传感器二4检测到撞击销23位移信号作为柱塞34开始增压时刻;若缸锤9处于上行状态,则位置传感器一3和位置传感器二4检测到的信号不作为电控单元11的参考信号。The electronic control unit 11 will determine the movement direction of the cylinder hammer 9 based on the sequence of the displacement signals received by the position sensor one 3 and the position sensor two 4. If the cylinder hammer 9 is in a downward state, the ECU 11 will detect the displacement of the cylinder hammer 9 with the position sensor one 3. The signal moment is used as the starting point of compression, and the position sensor 24 detects the displacement signal of the impact pin 23 as the moment when the plunger 34 starts to pressurize; if the cylinder hammer 9 is in the upward state, the signals detected by the position sensor 13 and the position sensor 24 are not used as Reference signal of the electronic control unit 11.
在最大喷油量工况下,电控单元11在柱塞34开始增压时刻发出喷射指令信号,使两位三通电磁阀21从回油状态切换成喷射状态,电磁阀进油管22与电磁阀回油管20断开,与电磁阀出油管19连通,加压后的柴油从电磁阀进油管22进入两位三通电磁阀21,并从电磁阀出油管19离开两位三通电磁阀21进入喷嘴,后流入喷油嘴进油路15,通过喷油路14,最终从喷孔12喷入气缸燃烧。柱塞34到达最大行程位置处后,不再下行压缩柴油增压,由于增压柴油不断向从喷孔12喷出,柱塞腔36中压力迅速降低,作用在出油阀37上表面的液压力减小,出油阀37在向上的出油阀复位弹簧28力下复位,与油泵体27底面形成锥形密封,柱塞腔36与出油阀腔38断开,油泵停止供油。电控单元11在油泵停止供油后,发出回油指令信号,使两位三通电磁阀21从喷射状态切换成回油状态,电磁阀进油管22与电磁阀出油管19断开,与电磁阀回油管20连通,准备下一次喷射。气缸内燃烧产生的冲击力使缸锤9向上运动,撞击销23与曲臂32脱开,柱塞弹簧盖25、柱塞34及挺杆33在柱塞弹簧26力作用下上行复位,柱塞34重新打开油泵进油路35,柱塞腔36内柴油压力进一步降低,油箱中的柴油通过油泵进油路35进入柱塞腔36中,完成吸油,打桩机一个完整工作循环结束。由于控制信号延迟、液力响应时间、电磁阀响应时间等延迟极短,在最大喷油量工况下工作过程原理描述中不予考虑,实际工程应用中可以通过标定解决。Under the maximum fuel injection quantity condition, the electronic control unit 11 sends an injection command signal when the plunger 34 starts to pressurize, causing the two-position three-way solenoid valve 21 to switch from the oil return state to the injection state. The valve oil return pipe 20 is disconnected and connected to the solenoid valve oil outlet pipe 19. The pressurized diesel enters the two-position three-way solenoid valve 21 from the solenoid valve inlet pipe 22, and leaves the two-position three-way solenoid valve 21 through the solenoid valve oil outlet pipe 19. It enters the nozzle, then flows into the fuel injector inlet passage 15, passes through the fuel injection passage 14, and is finally injected into the cylinder from the injection hole 12 for combustion. After the plunger 34 reaches the maximum stroke position, it no longer moves downward to compress the diesel and pressurize it. Since the pressurized diesel continues to spray out from the nozzle hole 12, the pressure in the plunger chamber 36 decreases rapidly, and the hydraulic pressure acting on the upper surface of the oil delivery valve 37 The force decreases, and the oil delivery valve 37 is reset under the force of the upward oil delivery valve return spring 28, forming a conical seal with the bottom surface of the oil pump body 27. The plunger chamber 36 is disconnected from the oil delivery valve chamber 38, and the oil pump stops supplying oil. After the oil pump stops supplying oil, the electronic control unit 11 sends an oil return command signal to switch the two-position three-way solenoid valve 21 from the injection state to the oil return state. The solenoid valve oil inlet pipe 22 is disconnected from the solenoid valve oil outlet pipe 19 and connected with the solenoid valve. The valve return pipe 20 is connected and ready for the next injection. The impact force generated by the combustion in the cylinder causes the cylinder hammer 9 to move upward, the impact pin 23 is disengaged from the crank arm 32, the plunger spring cover 25, the plunger 34 and the tappet 33 are reset upward under the force of the plunger spring 26, and the plunger 34. Re-open the oil pump oil inlet line 35, the diesel pressure in the plunger chamber 36 is further reduced, and the diesel in the tank enters the plunger chamber 36 through the oil pump oil inlet line 35, completing the oil absorption, and a complete working cycle of the pile driver ends. Since the control signal delay, hydraulic response time, solenoid valve response time and other delays are extremely short, they are not considered in the description of the working process principle under the maximum fuel injection volume condition, and can be solved through calibration in actual engineering applications.
将电控单元11发出喷射指令信号的时刻定义为喷射控制开始时刻,发出喷射指令信号与发出回油指令信号之间的时间间隔定义为喷射控制脉宽。The time when the electronic control unit 11 sends the injection command signal is defined as the injection control start time, and the time interval between sending the injection command signal and sending the oil return command signal is defined as the injection control pulse width.
在部分油量工况下,电控单元11可以通过调整喷射控制开始时刻,延迟喷射,以位置传感器一3检测的压缩始点信号为参考,经理论计算使高压柴油在气缸压缩过程中最优时刻喷入,优化缸内燃烧,提高最大爆发压力;电控单元11还能够通过调整喷射控制脉宽,改变喷油持续期,使两位三通电磁阀21在油泵停止供油之前就切换成回油状态,这种工况下,电磁阀进油管22与电磁阀出油管19在油泵停止供油之前断开,因此油泵一个循环的供油量并未全部喷入气缸,而电磁阀进油管22与电磁阀回油管20连通时,油泵仍在供油,于是这部分多余柴油则通过电磁阀回油管20回流至油箱。通过标定,可以得到不同喷射控制开始时刻及喷射控制脉宽对应的循环喷油量,并绘制出喷射控制开始时刻-喷射控制脉宽-循环喷油量MAP图,电控单元11可根据标定的MAP图对循环喷油量进行精准控制。Under partial fuel quantity conditions, the electronic control unit 11 can delay the injection by adjusting the injection control start time. Taking the compression starting point signal detected by the position sensor 3 as a reference, the high-pressure diesel can be optimized at the optimal time during the cylinder compression process through theoretical calculation. injection, optimizing combustion in the cylinder and increasing the maximum explosion pressure; the electronic control unit 11 can also change the fuel injection duration by adjusting the injection control pulse width, so that the two-position three-way solenoid valve 21 switches back to the return state before the oil pump stops supplying fuel. oil state. Under this working condition, the solenoid valve oil inlet pipe 22 and the solenoid valve oil outlet pipe 19 are disconnected before the oil pump stops supplying oil. Therefore, not all the oil supply of one cycle of the oil pump is injected into the cylinder, and the solenoid valve oil inlet pipe 22 When connected to the solenoid valve oil return pipe 20, the oil pump is still supplying oil, so this excess diesel fuel flows back to the fuel tank through the solenoid valve oil return pipe 20. Through calibration, the cyclic fuel injection amount corresponding to different injection control start times and injection control pulse widths can be obtained, and a MAP diagram of injection control start time-injection control pulse width-cyclic fuel injection amount can be drawn. The electronic control unit 11 can be based on the calibrated The MAP map accurately controls the cycle fuel injection amount.
曲臂32与油量调整杠杆均安装于偏心轴上,传统导杆式柴油打桩机在调节喷油量时,需手动调整油量调整杠杆,使其带动偏心轴绕大轴轴心旋转一定角度,同时偏心轴小轴轴心位置发生偏移,改变撞击销23与曲臂32接触时的位置关系,进而调整了撞击过程中挺杆33、柱塞34及柱塞弹簧盖25下落的位移,使柱塞腔36中柴油压缩量发生变化,起到调节油泵增压压力和供油量的作用,实现喷油量的调节。由上述工作原理可知,本实用新型电控式柴油打桩机与传统导杆式柴油打桩机的不同在于:本实用新型的电控式打桩机在工作过程中,油量调整杠杆固定在最大供油量位置,对喷射的控制则依靠电控单元11调整喷射控制开始时刻及喷射控制脉宽,不仅能够灵活改变喷油正时,在最优时刻将高压柴油喷入气缸,改善燃烧,减少污染物排放,使打桩机的工作更加清洁,提高最大爆发压力,燃烧产生的冲击力更强,提升打桩效率,减少油耗,弥补了传统导杆式柴油打桩机喷射正时不能灵活调节的缺点;还可以根据MAP图改变喷油控制脉宽,精准控制循环喷油量,适应不同工况,不再需要人力拉动油量调整杠杆,依靠工程经验控制油量,减少人力资源成本,同时实现了更加精准的智能化控制。The crank arm 32 and the oil volume adjustment lever are both installed on the eccentric shaft. When adjusting the fuel injection volume of a traditional guide-rod diesel pile driver, it is necessary to manually adjust the oil volume adjustment lever so that it drives the eccentric shaft to rotate at a certain angle around the axis of the large shaft. , at the same time, the axis position of the small shaft of the eccentric shaft is offset, changing the positional relationship between the impact pin 23 and the crank arm 32 when contacting, thereby adjusting the displacement of the tappet 33, the plunger 34 and the plunger spring cover 25 during the impact process. The compression amount of the diesel in the plunger chamber 36 is changed, which plays a role in adjusting the boost pressure of the oil pump and the oil supply amount, thereby realizing the adjustment of the fuel injection amount. It can be seen from the above working principle that the difference between the electronically controlled diesel pile driver of the present utility model and the traditional guide rod diesel pile driver is that: during the operation of the electronically controlled pile driver of the present utility model, the oil volume adjustment lever is fixed at the maximum oil supply position. quantity position, the control of injection relies on the electronic control unit 11 to adjust the injection control start time and injection control pulse width, which not only can flexibly change the injection timing, but also injects high-pressure diesel into the cylinder at the optimal time, improving combustion and reducing pollutants. Emissions make the pile driver work cleaner, increase the maximum burst pressure, and the impact of combustion is stronger, improve pile driving efficiency, reduce fuel consumption, and make up for the shortcomings of traditional guide rod diesel pile driver injection timing that cannot be flexibly adjusted; it can also Change the injection control pulse width according to the MAP map, accurately control the cyclic fuel injection amount, and adapt to different working conditions. It no longer requires manpower to pull the oil amount adjustment lever. It relies on engineering experience to control the oil amount, reduces human resource costs, and achieves more accurate Intelligent control.
上述实施方式举出了本实用新型的一个优选实施方式,但本实用新型并不局限于此,在不违背本实用新型基本原理的情况下,还可以做出一些变换,如:电控燃油系统执行器除了两位三通电磁阀外,还可以是两个开关电磁阀,分别安装在电磁阀出油管和电磁阀回油管上。因此执行器只要使用电磁阀以切换燃油系统喷射和回油状态的结构,均落入本实用新型的保护范围。The above embodiment illustrates a preferred embodiment of the present utility model, but the present utility model is not limited thereto. Without violating the basic principles of the present utility model, some changes can also be made, such as: electronically controlled fuel system In addition to the two-position three-way solenoid valve, the actuator can also be two switch solenoid valves, which are installed on the solenoid valve oil outlet pipe and the solenoid valve oil return pipe. Therefore, as long as the actuator uses a solenoid valve to switch the injection and oil return states of the fuel system, it falls within the protection scope of the present utility model.
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