CN220547423U

CN220547423U - Vibration separation furfural residue decoking device

Info

Publication number: CN220547423U
Application number: CN202322143624.6U
Authority: CN
Inventors: 盛谦益; 樊峰鸣; 吴永铃
Original assignee: Beijing Aoke Ruifeng New Energy Co ltd
Current assignee: Beijing Aoke Ruifeng New Energy Co ltd
Priority date: 2023-08-10
Filing date: 2023-08-10
Publication date: 2024-03-01
Anticipated expiration: 2033-08-10

Abstract

The application provides a vibrate separation furfural sediment decoking device belongs to furfural processing technology field to solve the problem that the collection efficiency of decoked furfural sediment is low, including boiler body and base, the collecting box is installed to the bottom of boiler body, and the closing plate is installed to the front end of collecting box, the regulating plate is all installed to the top left and right sides of boiler body. This application is through the scraper blade that sets up, when the user needs to carry out the decoking to the furfural sediment that does not have complete combustion on the boiler body inner wall, the servo motor can be opened to the user, under servo motor's effect, the transmission shaft passes through bevel gear drive transfer line rotation, under the effect of transfer line, the turbine drives the rack and moves down, make the rack drive the scraper blade strike off the inner wall of boiler body, make the furfural sediment that adsorbs in the boiler body inside, can be under the effect of scraper blade, in the collecting box of being pushed to boiler body bottom by the scraper blade, the specialized processing after the user is to the furfural sediment.

Description

Vibration separation furfural residue decoking device

Technical Field

The utility model relates to the field of furfural processing, in particular to a decoking device for vibrating and separating furfural residues.

Background

Furfural is a widely used chemical and raw material, and the production of the furfuraldehyde is generally carried out by removing corncob after removing the corncob, and in the byproduct of producing the furfuraldehyde by the corncob, the furfuraldehyde slag can be generated and used as a combustion material, and in the combustion process of the furfuraldehyde slag, the furfuraldehyde slag which is insufficiently combusted is easily adsorbed on the wall of a boiler, so that the combustion efficiency in the boiler is reduced, and therefore, a furfurfuraldehyde slag decoking device is needed.

In the using process of the existing furfural residue decoking device, most of users shake the furfural residue on the inner wall of the boiler by beating the wall of the boiler, so that the furfural residue is separated from the inner wall of the boiler, the decoking efficiency of the furfural residue is low, and the shell of the boiler is easily damaged by beating, so that the service life of the boiler is reduced.

In the using process of the existing furfural residue decoking device, the furfural residue falling off through vibration easily floats above a boiler, so that a user is difficult to collect the furfural residue which is insufficiently combusted, and the collecting efficiency of the user on the decoked furfural residue is reduced.

Therefore, the improvement is made by the inventor, and the device for shake-separating furfural residue decoking is provided.

Disclosure of Invention

The utility model aims at: aims at solving the problems of lower decoking efficiency of the existing furfural residue and low collecting efficiency of the decoked furfural residue.

In order to achieve the above object, the present utility model provides the following technical solutions:

the shaking separation furfural residue decoking device is used for solving the problems.

The application is specifically such that:

including boiler body and base, the collecting box is installed to the bottom of boiler body, and the front end of collecting box installs the closing plate, the regulating plate is all installed to the top left and right sides of boiler body, and the left side of regulating plate installs the headstock, the internally mounted of headstock has servo motor, and servo motor's output fixedly connected with transmission shaft, the internally mounted of regulating plate has the transfer line, and the below fixedly connected with scroll bar of transfer line, the left side meshing of scroll bar is connected with the turbine, the sleeve is installed to the left side top of turbine, and telescopic internally mounted has the rack, the below fixedly connected with scraper blade of rack, the curb plate is all installed to the top left and right sides of base, and the base is located the below of boiler body, the internally mounted of base has the gag lever post, and the stopper is installed to the outer wall of gag lever post, the internally mounted of curb plate has the slide bar, and the outer wall mounting of slide bar has the slider, one side swing joint of slider has the push rod, and one side swing joint of push rod has the connecting plate, the hydraulic stem is installed to the top of curb plate.

As the preferred technical scheme of this application, constitute integral type structure between base and the gag lever post, and constitute sliding construction between gag lever post and the stopper to fixed connection between stopper and the boiler body.

As the preferred technical scheme of this application, the front end of headstock is provided with the thermovent, and constitutes detachable construction between headstock and the servo motor to the junction of transmission shaft and headstock is provided with the bearing.

As the preferred technical scheme of this application, constitute sliding construction between sleeve and the rack, and meshing is connected between rack and the turbine to through pivot swing joint between turbine and the regulating plate.

As the preferred technical scheme of this application, one side of slider is provided with the spring, and through articulated seat swing joint between slider and the push rod, and through pivot swing joint between push rod and the connecting plate, fixed connection between connecting plate and the boiler body simultaneously.

As the preferred technical scheme of this application, through hinge swing joint between collection box and the closing plate, and the front end left side of closing plate installs the block handle to constitute the block structure between block handle and the collection box.

Compared with the prior art, the utility model has the beneficial effects that:

in the scheme of the application:

1. through the hydraulic rod, when a user needs to decoke the furfuraldehyde slag which is not completely combusted on the inner wall of the boiler body, the user can control the hydraulic rod to extend out, under the action of the hydraulic rod, the boiler body moves rightwards, then the user can control the hydraulic rod to retract, when the boiler body moves rightwards, the boiler body can extrude the push rod through the connecting plate, so that the push rod pushes the slide block to extrude the spring, vibration of the boiler body is realized, the absorption between the furfurfuraldehyde slag and the inner wall of the boiler is relieved under the action of vibration, the impact vibration is avoided, the decoking efficiency of the furfuraldehyde slag is lower, the damage to the boiler shell is also easy to cause, and the service life of the boiler is reduced;

2. through the scraper blade that sets up, when the user needs to carry out the decoking to the furfural sediment that does not have complete combustion on the boiler body inner wall, the user can open servo motor, under servo motor's effect, the transmission shaft passes through bevel gear drive transfer line rotation, under the effect of transfer line, the turbine drives the rack and moves down, make the rack drive the scraper blade strike off the inner wall of boiler body, make the furfural sediment that adsorbs in the boiler body inside, can be under the effect of scraper blade, by the scraper blade promotion to the collecting box of boiler body bottom in, the specialized processing after the user is to the furfural sediment.

Drawings

Fig. 1 is a schematic perspective view of a shake-separation furfural residue decoking device provided by the application;

fig. 2 is a schematic diagram of a front view internal structure of the vibration separation furfural residue decoking device provided by the application;

FIG. 3 is a schematic side view of the internal structure of an adjusting plate of the vibration separation furfural residue decoking device provided by the application;

fig. 4 is an enlarged schematic structural diagram of a part a in fig. 2 of the vibration separation furfural residue decoking device provided by the application.

The figures indicate: 1. a boiler body; 2. a base; 3. a power box; 4. an adjusting plate; 5. a sealing plate; 6. a side plate; 7. a clamping handle; 8. a servo motor; 9. a sleeve; 10. a transmission shaft; 11. a rack; 12. a scroll rod; 13. a hydraulic rod; 14. a slide block; 15. a slide bar; 16. a scraper; 17. a collection box; 18. a limiting block; 19. a limit rod; 20. a turbine; 21. a transmission rod; 22. a connecting plate; 23. a push rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model.

Thus, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the utility model, as claimed, but is merely representative of some embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that, under the condition of no conflict, the embodiments of the present utility model and the features and technical solutions in the embodiments may be combined with each other.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the present utility model, it should be noted that, the terms "upper", "lower", and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or an azimuth or a positional relationship conventionally put in use of the inventive product, or an azimuth or a positional relationship conventionally understood by those skilled in the art, such terms are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

Example 1:

as shown in fig. 1-4, this embodiment provides a shake separation furfural residue decoking device, including boiler body 1 and base 2, collecting box 17 is installed to the bottom of boiler body 1, and sealing plate 5 is installed to the front end of collecting box 17, regulating plate 4 is all installed to the top left and right sides of boiler body 1, and power box 3 is installed in the left side of regulating plate 4, servo motor 8 is installed to the internally mounted of power box 3, and the output fixedly connected with transmission shaft 10 of servo motor 8, internally mounted of regulating plate 4 has transfer line 21, and the below fixedly connected with scroll bar 12 of transfer line 21, the left side meshing of scroll bar 12 is connected with turbine 20, sleeve 9 is installed to the left side top of turbine 20, and the internally mounted of sleeve 9 has rack 11, the below fixedly connected with scraper blade 16 of rack 11, curb plate 6 is all installed to the top left and right sides of base 2, and base 2 is located the below of boiler body 1, internally mounted of base 2 has stop lever 19, and the outer wall mounting of stop lever 19 has 18, the internally mounted of curb plate 6 slide bar 15, and slide bar 15 is connected with ram 14, and the side bar 14 is connected with ram 13, and one side 13 of slide bar 14 is connected with ram bar 14, and one side of ram 13 is movably connected with side 13.

Example 2:

the scheme of example 1 is further described in conjunction with the specific operation described below:

as shown in fig. 2, as a preferred embodiment, on the basis of the above-mentioned mode, further, an integral structure is formed between the base 2 and the limit lever 19, a sliding structure is formed between the limit lever 19 and the limit lever 18, the limit lever 18 is fixedly connected with the boiler body 1, the base 2 can fix the limit lever 19 through the structural relationship between the base 2 and the limit lever 19, the limit lever 18 can slide on the limit lever 19 under the action of external force through the connection relationship between the limit lever 19 and the limit lever 18, and the limit lever 19 can limit the movement of the boiler body 1 through the connection relationship between the limit lever 18 and the boiler body 1, so that the movement of the boiler body 1 cannot deviate when the boiler vibrates the furfural slag under the action of the movement of the external force.

As shown in fig. 1-2, as a preferred embodiment, further, on the basis of the above manner, the front end of the power box 3 is provided with a heat dissipation port, a detachable structure is formed between the power box 3 and the servo motor 8, and a bearing is arranged at the joint of the transmission shaft 10 and the power box 3, so that the damage to the servo motor 8 caused by heat accumulation in the power box 3 can be avoided, a user can conveniently detach the servo motor 8 through the structural relationship between the power box 3 and the servo motor 8, friction of the transmission shaft 10 in the rotating process of the transmission shaft 10 can be reduced, and the service life of the device is prolonged in the running process of the device for decoking furfural residues.

As shown in fig. 2-4, as a preferred embodiment, on the basis of the above manner, a sliding structure is further formed between the sleeve 9 and the rack 11, the rack 11 is meshed with the turbine 20, the turbine 20 is movably connected with the adjusting plate 4 through a rotating shaft, when the rack 11 moves under the action of external force through the structural relationship between the sleeve 9 and the rack 11, the rack 11 can be limited through the sleeve 9, the turbine 20 can drive the rack 11 to move up and down in the rotating process through the connecting relationship between the rack 11 and the turbine 20, the turbine 20 can rotate inside the adjusting plate 4 under the action of external force through the connecting relationship between the turbine 20 and the adjusting plate 4, and a user can push the scraper 16 through the external force, so that the scraper 16 breaks away the adsorbed furfural residues on the inner wall of the boiler body 1.

As shown in fig. 2-4, as a preferred embodiment, on the basis of the above manner, further, one side of the slider 14 is provided with a spring, the slider 14 is movably connected with the push rod 23 through a hinge seat, the push rod 23 is movably connected with the connecting plate 22 through a rotating shaft, meanwhile, the connecting plate 22 is fixedly connected with the boiler body 1, the slider 14 can reset under the action of the spring through the spring arranged on the side of the slider 14, the boiler body 1 can vibrate at the same time, and when the boiler body 1 presses the connecting plate 22 under the action of external force, the connecting plate 22 can incline the push rod 23, the push rod 23 pushes the slider 14 to move, the boiler body 1 can receive the vibration of the spring, and the furfural residue on the inner wall of the boiler body 1 can drop along with the vibration.

As shown in fig. 1, in the preferred embodiment, further, the collecting box 17 and the sealing plate 5 are movably connected by a hinge, the clamping grip 7 is mounted on the left side of the front end of the sealing plate 5, a clamping structure is formed between the clamping grip 7 and the collecting box 17, a user can conveniently rotate the sealing plate 5 to open the collecting box 17 through the connection relationship between the collecting box 17 and the sealing plate 5, furfural residue in the collecting box 17 is taken out, and the user can conveniently connect or disconnect the collecting box 17 and the sealing plate 5 through the clamping grip 7 through the structural relationship between the clamping grip 7 and the collecting box 17.

Specifically, this shake separation furfural sediment decoking device when using: when the user needs to decoke the furfuraldehyde slag which is not completely combusted on the inner wall of the boiler body 1, the user can control the hydraulic rod 13 to stretch out, under the action of the hydraulic rod 13, the boiler body 1 moves rightwards, then the user can control the hydraulic rod 13 to retract, when the boiler body 1 moves rightwards, the boiler body 1 can extrude the push rod 23 through the connecting plate 22, so that the push rod 23 pushes the slide block 14 to extrude the spring, thereby realizing the vibration of the boiler body 1, facilitating the boiler body 1 to release the adsorption between the furfuraldehyde slag and the inner wall of the boiler under the action of vibration, avoiding the impact vibration, not only having lower decoking efficiency of the furfuraldehyde slag, but also being easy to cause damage to the boiler shell, and reducing the service life of the boiler.

When a user needs to decoke the furaldehyde slag which is not completely combusted on the inner wall of the boiler body 1, the user can open the servo motor 8, under the action of the servo motor 8, the transmission shaft 10 drives the transmission rod 21 to rotate through the bevel gear, and under the action of the transmission rod 21, the turbine 20 drives the rack 11 to move downwards, so that the rack 11 drives the scraper 16 to scrape the inner wall of the boiler body 1, the furaldehyde slag adsorbed in the boiler body 1 can be pushed into the collecting box 17 at the bottom of the boiler body 1 by the scraper 16 under the action of the scraper 16, and the special treatment after the furaldehyde slag is carried out by the user is facilitated.

The above embodiments are only for illustrating the present utility model and not for limiting the technical solutions described in the present utility model, and although the present utility model has been described in detail in the present specification with reference to the above embodiments, the present utility model is not limited to the above specific embodiments, and thus any modifications or equivalent substitutions are made to the present utility model; all technical solutions and modifications thereof that do not depart from the spirit and scope of the utility model are intended to be included in the scope of the appended claims.

Claims

1. The utility model provides a shake separation furfural sediment decoking device, includes boiler body (1) and base (2), its characterized in that, collecting box (17) are installed to the bottom of boiler body (1), and sealing plate (5) are installed to the front end of collecting box (17), regulating plate (4) are all installed to the top left and right sides of boiler body (1), and install headstock (3) in the left side of regulating plate (4), servo motor (8) are installed to the internally mounted of headstock (3), and servo motor (8) output fixedly connected with transmission shaft (10), the internally mounted of regulating plate (4) has transfer line (21), and the below fixedly connected with vortex bar (12) of transfer line (21), the left side meshing of vortex bar (12) is connected with turbine (20), sleeve (9) are installed to the left side top of turbine (20), and the internally mounted of sleeve (9) has scraper blade (16) in the left side of regulating plate (4), the top left and right side of base (2) is installed in side plate (19), and is located stopper (19) are installed in the outside of boiler body (1) and is located under (19), the inside of curb plate (6) is installed slide bar (15), and the outer wall of slide bar (15) is installed slider (14), one side swing joint of slider (14) has push rod (23), and one side swing joint of push rod (23) has connecting plate (22), hydraulic stem (13) are installed to the top of curb plate (6).

2. The vibration separation furfural residue decoking device according to claim 1, wherein an integrated structure is formed between the base (2) and the limiting rod (19), a sliding structure is formed between the limiting rod (19) and the limiting block (18), and the limiting block (18) is fixedly connected with the boiler body (1).

3. The vibration separation furfural residue decoking device according to claim 1, wherein a heat radiation opening is arranged at the front end of the power box (3), a detachable structure is formed between the power box (3) and the servo motor (8), and a bearing is arranged at the joint of the transmission shaft (10) and the power box (3).

4. The vibration separation furfural residue decoking device according to claim 1, wherein a sliding structure is formed between the sleeve (9) and the rack (11), the rack (11) is meshed with the turbine (20), and the turbine (20) is movably connected with the adjusting plate (4) through a rotating shaft.

5. The vibration separation furfural residue decoking device according to claim 1, wherein one side of the sliding block (14) is provided with a spring, the sliding block (14) is movably connected with the push rod (23) through a hinge seat, the push rod (23) is movably connected with the connecting plate (22) through a rotating shaft, and meanwhile the connecting plate (22) is fixedly connected with the boiler body (1).

6. The vibration separation furfural residue decoking device according to claim 1, wherein the collecting box (17) is movably connected with the sealing plate (5) through a hinge, a clamping handle (7) is arranged on the left side of the front end of the sealing plate (5), and a clamping structure is formed between the clamping handle (7) and the collecting box (17).