CN220543935U - Rubbing and pressing tool with good applicability - Google Patents
Rubbing and pressing tool with good applicability Download PDFInfo
- Publication number
- CN220543935U CN220543935U CN202322130303.2U CN202322130303U CN220543935U CN 220543935 U CN220543935 U CN 220543935U CN 202322130303 U CN202322130303 U CN 202322130303U CN 220543935 U CN220543935 U CN 220543935U
- Authority
- CN
- China
- Prior art keywords
- top surface
- pipeline
- cavity
- silica gel
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003825 pressing Methods 0.000 title claims abstract description 38
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000000741 silica gel Substances 0.000 claims abstract description 31
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 238000004898 kneading Methods 0.000 claims abstract description 20
- 238000010030 laminating Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 239000011521 glass Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003475 lamination Methods 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a kneading and pressing tool with good applicability, which comprises a workbench, wherein a lower heating plate is arranged on the top surface of the workbench, a lower pressing strip is arranged on the top surface of the lower heating plate, a lower silica gel plate matched with the lower pressing strip is arranged on the top surface of the lower pressing strip, a clamping lower pressing strip matched with the lower silica gel plate is arranged on the top surface of the lower silica gel plate, and a clamping upper pressing strip matched with the clamping lower pressing strip is clamped on the top surface of the clamping lower pressing strip; the beneficial effects are as follows: the kneading and pressing tool has extremely strong laminating capability, is universally applicable to various photovoltaic module laminating processes of curved glass pressing plate systems with radians, has the laminating process characteristics of conventional photovoltaic module plane glass types, and is good in applicability, simple in integral structure, compact in size and very convenient to use.
Description
Technical Field
The utility model relates to the technical field of photovoltaic module processing, in particular to a kneading tool with good applicability.
Background
The photovoltaic module is a solar module and is generally composed of high-efficiency crystalline silicon solar cells, ultra-white textured tempered glass, EVA, a transparent TPT back plate and an aluminum alloy frame, and has the characteristics of long service life, strong mechanical compression resistance, strong external force and the like.
The photovoltaic module needs to be laminated during manufacturing, a laminating tool (laminating machine) is often used for laminating the photovoltaic module at present, the photovoltaic module in the main stream of the market at present is of a flat plate type structure, most of the laminating tools can only be used for flat plate type photovoltaic modules, and the laminating tool cannot be simultaneously applicable to flat plate type photovoltaic modules and curved surface type photovoltaic modules and is poor in applicability.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
Aiming at the problems in the related art, the utility model provides a kneading tool with good applicability, so as to overcome the technical problems in the prior art.
For this purpose, the utility model adopts the following specific technical scheme:
the utility model provides a rub and press frock that suitability is good, includes the workstation, the top surface of workstation is equipped with down the hot plate, the top surface of hot plate is equipped with down the layering down, the top surface of layering is equipped with rather than assorted lower silica gel board down, the top surface of silica gel board is equipped with rather than assorted clamp down the layering down, clamp down the top surface joint of layering have rather than assorted clamp down the layering, clamp down the top surface of layering be equipped with the silica gel board, the top surface of going up the silica gel board is equipped with the layering, the top surface of going up the layering is equipped with the case clamp plate, the top surface of going up the case clamp plate is equipped with the box, the top surface of going up the box is equipped with hot-blast system.
Preferably, a lower vacuum cavity is arranged between the lower heating plate and the lower silica gel plate, an intermediate vacuum cavity is arranged between the lower silica gel plate and the upper silica gel plate, and an upper vacuum cavity is arranged between the upper silica gel plate and the upper box pressing plate.
Preferably, the hot air system comprises a high temperature resistant circulating fan arranged on the top surface of the upper box body, a pipeline heater is arranged on one side of the high temperature resistant circulating fan, a lower pipeline, a middle pipeline and an upper pipeline are connected to the outer wall of the high temperature resistant circulating fan, the lower pipeline is communicated with the lower vacuum cavity, the middle pipeline is communicated with the middle vacuum cavity, and the upper pipeline is communicated with the upper vacuum cavity.
Preferably, a lower cavity vacuum control valve is arranged on the lower pipeline, two middle cavity vacuum control valves are arranged on the middle pipeline, and an upper cavity vacuum control valve is arranged on the upper pipeline.
Preferably, the lower cavity vacuum control valve, the middle cavity vacuum control valve and the upper cavity vacuum control valve are all manual control valves, and electromagnetic valves are all installed on the inner walls of the lower vacuum cavity, the middle vacuum cavity and the upper vacuum cavity.
Preferably, one side of the workbench is provided with a touch screen industrial personal computer, and the front surface and the rear surface of the workbench are respectively provided with a pair of lifting cylinders which are connected with the upper box body.
The beneficial effects of the utility model are as follows:
1. the kneading and pressing tool has extremely strong laminating capability, is universally applicable to the laminating process of various photovoltaic modules with curved glass pressing plates with radians, has the laminating process characteristics of the conventional photovoltaic module plane glass type, and has good applicability;
2. the lamination heating principle of the kneading tool is that the lower heating plate is heated by the electric heating plate, and the rest of the heating part is heated by the pipeline heater under the action of the high-temperature-resistant circulating fan, so that heating air flow flows into the upper vacuum cavity, the middle vacuum cavity and the lower vacuum cavity to be heated;
3. electromagnetic valves are arranged on the inner walls of the lower vacuum cavity, the middle vacuum cavity and the upper vacuum cavity, so that the replacement of a manual pipeline control valve body can be realized, and the semi-automatic/automatic gas valve body control in the lamination process can be realized;
4. the kneading and pressing tool is simple in integral structure, concise in appearance, small in size and very convenient to use.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a front view of a kneading tool with good applicability according to an embodiment of the present utility model;
fig. 2 is a front cross-sectional view of a kneading tool with good applicability according to an embodiment of the present utility model;
fig. 3 is an enlarged view of a kneading tool with good applicability in fig. 2 according to an embodiment of the present utility model;
fig. 4 is a top view of a well-adapted kneading tool according to an embodiment of the present utility model.
In the figure:
1. a work table; 2. a lower heating plate; 3. a lower pressing bar; 4. a lower silica gel plate; 5. clamping the lower pressing strip; 6. clamping the upper pressing strip; 7. a silica gel plate is arranged; 8. an upper pressing bar; 9. an upper box pressing plate; 10. an upper case; 11. a lower vacuum chamber; 12. an intermediate vacuum chamber; 13. an upper vacuum chamber; 14. high temperature resistant circulating fan; 15. a pipe heater; 16. a lower pipeline; 17. an intermediate pipe; 18. an upper pipeline; 19. a lower chamber vacuum control valve; 20. a middle cavity vacuum control valve; 21. an upper chamber vacuum control valve; 22. the touch screen industrial personal computer; 23. lifting cylinder.
Detailed Description
For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to the embodiment of the utility model, a kneading tool with good applicability is provided.
Embodiment one;
as shown in figures 1-4, the kneading and pressing tool with good applicability according to the embodiment of the utility model comprises a workbench 1, wherein a lower heating plate 2 is arranged on the top surface of the workbench 1, the heating function is realized, a lower pressing strip 3 is arranged on the top surface of the lower heating plate 2, a lower silica gel plate 4 matched with the lower pressing strip 3 is arranged on the top surface of the lower silica gel plate 4, a clamping lower pressing strip 5 matched with the lower silica gel plate 4 is arranged on the top surface of the lower pressing strip 4, a clamping upper pressing strip 6 matched with the lower pressing strip is clamped on the top surface of the lower pressing strip 5, an upper silica gel plate 7 is arranged on the top surface of the clamping upper pressing strip 6, an upper pressing strip 8 is arranged on the top surface of the upper pressing strip 7, an upper box pressing plate 9 is arranged on the top surface of the upper box pressing plate 9, and a hot air system is arranged on the top surface of the upper box 10.
Embodiment two;
as shown in fig. 1-4, according to the kneading and pressing tool with good applicability of the embodiment of the utility model, a lower vacuum cavity 11 is arranged between a lower heating plate 2 and a lower silica gel plate 4, an intermediate vacuum cavity 12 is arranged between the lower silica gel plate 4 and an upper silica gel plate 7, an upper vacuum cavity 13 is arranged between the upper silica gel plate 7 and an upper box pressing plate 9, a hot air system comprises a high temperature resistant circulating fan 14 arranged on the top surface of an upper box 10, heated air flow can be conveyed, a pipeline heater 15 is arranged on one side of the high temperature resistant circulating fan 14 and has a heating function, the outer wall of the high temperature resistant circulating fan 14 is connected with a lower pipeline 16, an intermediate pipeline 17 and an upper pipeline 18, the lower pipeline 16 is communicated with the lower vacuum cavity 11, the heated air flow can be conveyed into the lower vacuum cavity 11, the intermediate pipeline 17 is communicated with the intermediate vacuum cavity 12, the upper pipeline 18 is communicated with the upper vacuum cavity 13, a lower cavity vacuum control valve 19 is arranged on the lower pipeline 16, the upper pipeline 17 is controlled to be opened and closed, the upper pipeline 17 is provided with a vacuum valve 20, the upper vacuum cavity control valve 20 is controlled by the upper vacuum valve 20, and the upper vacuum valve 18 is controlled by the upper vacuum valve 20 and the lower vacuum valve 11 is controlled by the manual valve.
Embodiment three;
as shown in fig. 1-4, according to the rubbing tool with good applicability of the embodiment of the utility model, a touch screen industrial personal computer 22 is arranged on one side of a workbench 1, so that the operation of the whole rubbing tool is conveniently controlled, a pair of lifting cylinders 23 are arranged on the front and rear sides of the workbench 1, the lifting cylinders 23 have lifting functions, and the lifting cylinders 23 are connected with an upper box 10.
In order to facilitate understanding of the above technical solutions of the present utility model, the following describes in detail the working principle or operation manner of the present utility model in the actual process.
When in practical application:
1. preheating: opening a pipeline heater 15 and a high-temperature-resistant circulating fan 14, then opening a lower cavity vacuum control valve 19 on a lower pipeline 16, opening a middle cavity vacuum control valve 20 on a middle pipeline 17, opening an upper cavity vacuum control valve 21 on an upper pipeline 18, preheating heating air flows in three cavities of the lower vacuum cavity 11, the middle vacuum cavity 12 and the upper vacuum cavity 13 at the moment, and simultaneously starting preheating of a lower heating plate 2, realizing an internal preheating stage, and simultaneously flushing and placing a concave surface of a component in a kneading and laminating machine to reach a required preheating state temperature;
2. lamination stage: after the working temperature is reached, the upper vacuum cavity 13 is controlled to start lamination through the touch screen industrial personal computer 22, and the lamination process is continued after the required position is reached;
3. and (3) continuously heating: the electric heating plate continuously heats the lower heating plate 2, and the lower vacuum cavity 11, the middle vacuum cavity 12 and the upper vacuum cavity 13 start continuously flushing heating gas;
4. and (3) vacuumizing: closing a middle cavity vacuum control valve 20 on the middle pipeline 17, stopping blowing hot air into the middle vacuum cavity 12, continuously blowing heating air flow into the lower vacuum cavity 11 and the upper vacuum cavity 13, continuously heating the lower heating plate 2 by the electric heating sheet, maintaining the temperature required by the assembly, starting vacuumizing the middle layer of the laminating machine, starting the high-resilience silica gel plate (the upper silica gel plate 7 and the lower silica gel plate 4) to cling to the assembly, simultaneously starting melting EVA in the assembly, and finishing vacuumizing after maintaining the required working time;
5. breaking vacuum: opening an electromagnetic valve to realize the vacuum breaking of the cavity and the start of deflation, and stopping the high-temperature-resistant circulating fan 14;
6. ending: the pressed assembly is removed and all steps are completed, the three-way manual valve body (lower chamber vacuum control valve 19, middle chamber vacuum control valve 20 and upper chamber vacuum control valve 21) is closed, and the next cycle is started.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (6)
1. The utility model provides a rub and press frock that suitability is good, its characterized in that, including workstation (1), the top surface of workstation (1) is equipped with down hot plate (2), the top surface of lower hot plate (2) is equipped with down layering (3), the top surface of layering (3) is equipped with rather than assorted lower silica gel board (4), the top surface of layering (4) is equipped with rather than assorted clamp down layering (5), clamp down the top surface joint of layering (5) have rather than assorted clamp up layering (6), clamp up the top surface of layering (6) and be equipped with silica gel board (7), the top surface of going up silica gel board (7) is equipped with upper batten (8), the top surface of upper batten (8) is equipped with upper box clamp plate (9), the top surface of upper box clamp plate (9) is equipped with box (10), the top surface of upper box (10) is equipped with hot-blast system.
2. The kneading tool with good applicability according to claim 1, wherein a lower vacuum cavity (11) is arranged between the lower heating plate (2) and the lower silica gel plate (4), an intermediate vacuum cavity (12) is arranged between the lower silica gel plate (4) and the upper silica gel plate (7), and an upper vacuum cavity (13) is arranged between the upper silica gel plate (7) and the upper box pressing plate (9).
3. The kneading and pressing tool with good applicability according to claim 2, wherein the hot air system comprises a high temperature resistant circulating fan (14) arranged on the top surface of the upper box body (10), a pipeline heater (15) is arranged on one side of the high temperature resistant circulating fan (14), a lower pipeline (16), an intermediate pipeline (17) and an upper pipeline (18) are connected to the outer wall of the high temperature resistant circulating fan (14), the lower pipeline (16) is communicated with the lower vacuum cavity (11), the intermediate pipeline (17) is communicated with the intermediate vacuum cavity (12), and the upper pipeline (18) is communicated with the upper vacuum cavity (13).
4. A kneading tool with good applicability according to claim 3, characterized in that a lower cavity vacuum control valve (19) is installed on the lower pipeline (16), two middle cavity vacuum control valves (20) are installed on the middle pipeline (17), and an upper cavity vacuum control valve (21) is installed on the upper pipeline (18).
5. The kneading tool with good applicability according to claim 4, wherein the lower cavity vacuum control valve (19), the middle cavity vacuum control valve (20) and the upper cavity vacuum control valve (21) are all manual control valves, and electromagnetic valves are installed on the inner walls of the lower vacuum cavity (11), the middle vacuum cavity (12) and the upper vacuum cavity (13).
6. The kneading tool with good applicability according to claim 1, wherein a touch screen industrial personal computer (22) is arranged on one side of the workbench (1), a pair of lifting cylinders (23) are arranged on the front surface and the rear surface of the workbench (1), and the lifting cylinders (23) are connected with the upper box body (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322130303.2U CN220543935U (en) | 2023-08-09 | 2023-08-09 | Rubbing and pressing tool with good applicability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322130303.2U CN220543935U (en) | 2023-08-09 | 2023-08-09 | Rubbing and pressing tool with good applicability |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220543935U true CN220543935U (en) | 2024-02-27 |
Family
ID=89968797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322130303.2U Active CN220543935U (en) | 2023-08-09 | 2023-08-09 | Rubbing and pressing tool with good applicability |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220543935U (en) |
-
2023
- 2023-08-09 CN CN202322130303.2U patent/CN220543935U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201303003Y (en) | Solar battery wafer body welding work platform | |
| CN210595786U (en) | Grinding-free forming hot bending mechanism for 3D glass product | |
| CN202905684U (en) | Welding platform used for solar cells | |
| CN207509931U (en) | Three chamber laminating system of multilayer | |
| CN220543935U (en) | Rubbing and pressing tool with good applicability | |
| CN210778508U (en) | Flattening and degassing device for chip film | |
| CN210233966U (en) | Hot air recyclable plastic uptake forming device | |
| CN205201367U (en) | Vacuum heat platform anchor clamps | |
| CN205610555U (en) | A intelligence dress frame machine for photovoltaic module transfer machine | |
| CN202021897U (en) | Special laminating machine for BIPV (building integrated photovoltaics) component capable of simultaneously heating from above and below | |
| CN201112402Y (en) | Vacuum device used for solar energy battery components layer press | |
| CN201091966Y (en) | Adsorption type cell slice preheated welding bench | |
| CN115029907A (en) | Efficient ironing device for garment production | |
| CN209971787U (en) | Laminating machine | |
| CN212810319U (en) | Solar photovoltaic module laminating machine | |
| CN110216948B (en) | Tile double-glass assembly production process | |
| CN209592070U (en) | Photovoltaic module laminater and photovoltaic module laminating machine | |
| CN101593788A (en) | The laminating method of solar module | |
| CN217156987U (en) | Vacuum heating laminating machine with preheating structure | |
| CN219467011U (en) | Door plant handle laminating machine | |
| CN102285116A (en) | Hot press with improved structure and hot-press forming method thereof | |
| CN110010725A (en) | Photovoltaic module laminater and photovoltaic module laminating machine | |
| CN213446863U (en) | Automatic vacuum-pumping sealing device for bent sandwich glass | |
| CN110444819A (en) | A kind of multistation soft package lithium battery DEGASSING cavity | |
| CN216544208U (en) | Valve diaphragm production mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wu Shuchun Inventor after: Tian Zhiqiang Inventor after: Zhen Shuai Inventor after: Wang Shaolong Inventor before: Wu Chunshu Inventor before: Tian Zhiqiang Inventor before: Zeng Shuai Inventor before: Wang Shaolong |