CN220541560U - Drying device for color brick production - Google Patents

Abstract

The utility model discloses a drying device for color brick production, which comprises a support frame, a feeding mechanism and a heating interval adjusting mechanism, wherein the support frame is provided with a plurality of heating holes; a supporting frame: the inner walls of the front side and the rear side of the support frame are respectively provided with a chute, the center of the support frame is provided with a drying chamber, and the front end of the right side of the support frame is fixedly connected with a third motor; and a feeding mechanism: the feeding mechanism is arranged in the middle of the support frame, the feeding mechanism is matched with the chute, and the left end of the output shaft of the third motor is fixedly connected with the feeding mechanism; heating interval adjustment mechanism: which are arranged at the front side and the rear side of the drying chamber; wherein: the drying device for color brick production has the advantages that the control switch group is arranged at the upper end of the front side of the drying chamber, the input end of the control switch group is electrically connected with an external power supply, continuous drying production of color bricks is realized, the efficiency is improved, manual operation is reduced, customized heating and drying can be performed on color bricks with different sizes and different heights, the production requirements of various products are met, and the production flexibility is improved.

Description

Drying device for color brick production

Technical Field

The utility model relates to the technical field of color brick production, in particular to a drying device for color brick production.

Background

The color bricks are widely applied to building decoration, and along with the vigorous development of the building industry in China, the color bricks are more and more widely applied to the building decoration in recent years, high quality and large yield become key requirements for the color brick production, and the drying in the color brick production process is one of key steps, so that the quality and the yield of the color bricks are directly affected;

the traditional drying method mainly comprises manual airing, simple hot air circulation and the like, the manual airing is low in efficiency, long in time consumption and easy to be influenced by weather, automation and mass production are difficult to realize, electric heating equipment is mainly used for drying operation in the market, and then conveying is realized by using a conveying belt, so that automatic and continuous production is realized by the electric heating equipment;

the existing part of electric heating equipment, such as part of electric heating fans and electric ovens, is high in heat loss, easy to cause long drying time, large in environmental impact, uneven in heating, high in operation cost, unsatisfactory in processing quality, limited in technical level although realizing automation, difficult to realize finer control, difficult to realize customized production, and limited in application range because specific mounting frame bodies and drying units are needed in the process of drying color bricks at different heights, and therefore, the drying device for color brick production is provided.

Disclosure of Invention

The utility model aims to overcome the existing defects, and provides the drying device for the colored brick production, which has the advantages of high drying speed, high energy efficiency, wide adaptability and high drying quality, and can effectively solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a drying device for color brick production comprises a support frame, a feeding mechanism and a heating interval adjusting mechanism;

a supporting frame: the inner walls of the front side and the rear side of the support frame are respectively provided with a sliding groove, the center of the support frame is provided with a drying chamber, the upper surface of the drying chamber is provided with a protection mechanism, and the front end of the right side of the support frame is fixedly connected with a third motor;

and a feeding mechanism: the feeding mechanism is arranged in the middle of the support frame, the feeding mechanism is matched with the chute, and the left end of the output shaft of the third motor is fixedly connected with the feeding mechanism;

heating interval adjustment mechanism: which are arranged at the front side and the rear side of the drying chamber;

wherein: the upper end of the front side of the drying chamber is provided with a control switch group, and the input end of the control switch group is electrically connected with an external power supply;

wherein: still include the electric plate, the roof of drying chamber is equipped with four electric plate guide bars, the electric plate fixed connection of downside is in the inside bottom of drying chamber, electric plate sliding connection of upside is between four electric plate guide bars, electric plate and heating interval adjustment mechanism fixed connection of upside, the output of control switch group is connected to electric plate and third motor's input electricity, the production demand of multiple product has been guaranteed to the dry quality, the production flexibility is improved, the operation is automatic, the continuous dry production to the color brick has been realized, raise the efficiency, lifting speed and high easy control, be convenient for realize the production of different requirements, provide relatively suitable outside protection barrier when drying the color brick, reduce the heat loss and easily reduce the dry duration, receive the environmental impact less.

Further, feeding mechanism includes third lead screw, sprocket, chain and pay-off frame, the inside in the spout is rotated through the bearing respectively to the third lead screw, the equal sliding connection in both ends has the slider about the spout, the middle part of slider all with the third lead screw threaded connection in the same spout, the slider that the position corresponds around two is a set of, the equal fixedly connected with pay-off frame in middle part of every group slider, the third lead screw right-hand member of front side and the output shaft fixed connection of third motor, the equal fixedly connected with sprocket in the left side of third lead screw, two sprockets pass through chain drive and connect, realize continuous production, raise the efficiency, automatic transport has realized production automation, manual operation has been reduced, and manufacturing cost is reduced.

Further, heating interval adjustment mechanism includes first motor, first lead screw and fixed plate, both sides around both sides bottom and upside electric plate front and back in the drying chamber are fixed connection respectively to the fixed plate, the equal fixed connection of first motor is in the bottom of the fixed plate of downside, and the upper surface of the fixed plate of downside all is connected with first lead screw through the bearing rotation, and the bottom of first lead screw all is with the output shaft fixed connection of first motor, and the output of control switch group is connected to the input electricity of first motor, and the fixed plate of upside all with the middle part threaded connection of first lead screw, can customize the heating drying to the color tile of different sizes different height, guarantees dry quality.

Further, protection machanism includes second motor, second lead screw, alignment jig, leading truck and insulated door, second motor fixed connection is in the upper surface of drying chamber, the bottom of second lead screw and the output shaft fixed connection of second motor, the middle part threaded connection of second lead screw has the alignment jig, and the left and right sides of alignment jig all is equipped with the insulated door, and the insulated door respectively with the gate sliding connection of the adjacent side of drying chamber, the last fixed surface of drying chamber is connected with the leading truck, four slide bars of leading truck all with alignment jig sliding connection, the output of control switch group is connected to the input electricity of second motor, can avoid the excessive loss of heat in the drying chamber, improves drying efficiency.

Further, the left side of support frame is connected with the chain safety cover through the bolt, and sprocket and chain are located the inside of chain safety cover, make the operation of key mechanical parts more stable efficient, can effectively prevent simultaneously that operating personnel's health from touching high-speed moving mechanical parts, avoid the industrial accident emergence such as sprain, incised wound.

Further, the front side and the rear side of the drying chamber are fixedly connected with the protective cover, the first motor, the first screw rod and the fixing plate are all located in the protective cover, and therefore the situation that clothes or other articles of operators are rolled into the mechanical parts to cause accidents can be avoided.

Further, the bottom of the supporting frame is provided with a waste box for collecting waste residues falling off from the brick bodies in the drying process, so that the production environment is tidy.

Compared with the prior art, the utility model has the beneficial effects that: the drying device for color brick production has the following advantages:

1. the staff starts the third motor through the control switch group, the output shaft of the third motor drives the third lead screw of front side to rotate, the third lead screw of front side rotates to drive the front side sprocket to rotate, the sprocket of front side rotates to drive the chain to rotate, the sprocket of rear side drives the third lead screw of rear side to rotate, the rotation of two third lead screws drives four sliders of threaded connection to move about, four sliders drive two pay-off racks to move in the spout, realize the transportation of color brick, when left pay-off rack drive color brick get into the drying chamber and dry, the staff starts the second motor through the control switch group, the second motor drives the second lead screw to rotate, the regulating frame reciprocates under the drive of second lead screw, the regulating frame drives the heat insulating door reciprocates, can avoid the excessive loss of heat in the drying chamber, improve drying efficiency, the staff can carry out the material loading to the pay-off rack of rear side, left pay-off rack is continued to move left after the drying is accomplished, the pay-off rack drive color brick gets into the drying chamber, at this moment, the staff can carry out the unloading to left pay-off rack, the setting up of two pay-off racks can be influenced by the color brick, and the drying efficiency is reduced at the time, the relative drying is reduced, the production is reduced, the relative loss is realized, the drying is reduced, and is reduced in the relative production, the drying efficiency is reduced.

2. The staff starts first motor through control switch group, the output shaft drives first lead screw rotation, the rotation of first lead screw drives upside fixed plate and reciprocates along first lead screw, upside fixed plate drives upside electric plate and reciprocates, realize the upper and lower position adjustment of upside electric plate, the staff can the accurate adjustment upside electric plate's position through the rotational speed of control first motor and operating time, distance adjustable with downside electric plate, carry out customization heating drying to the color tile of different sizes different height, guarantee dry quality, realize the production demand of multiple product, improve the production flexibility, the operation is automatic, lifting speed and high easy control, be convenient for realize the production of different demands.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of a cross-sectional view of a heating pitch adjustment mechanism of the present utility model;

fig. 3 is a schematic cross-sectional view of the protective mechanism of the present utility model.

In the figure: 1 supporting frame, 2 third motors, 3 electric heating plates, 4 feeding mechanisms, 41 third screw rods, 42 chain wheels, 43 chains, 44 feeding frames, 5 heating interval adjusting mechanisms, 51 first motors, 52 first screw rods, 53 fixing plates, 6 drying chambers, 7 electric heating plate guide rods, 8 protection mechanisms, 81 second motors, 82 second screw rods, 83 adjusting frames, 84 guide frames, 85 heat insulation doors, 9 chain protection covers, 10 protection covers, 11 control switch groups and 12 waste boxes.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: a drying device for color brick production comprises a support frame 1, a feeding mechanism 4 and a heating interval adjusting mechanism 5;

support frame 1: the inner walls of the front side and the rear side of the drying chamber are respectively provided with a chute, the front end of the right side of the supporting frame 1 is fixedly connected with a third motor 2, the left side of the supporting frame 1 is connected with a chain protection cover 9 through bolts, a chain wheel 42 and a chain 43 are positioned in the chain protection cover 9, a waste box 12 is arranged at the bottom of the supporting frame 1 and used for collecting waste slag falling off from bricks in the drying process, the cleanliness of the production environment is ensured, the center of the supporting frame 1 is provided with a drying chamber 6, the front side and the rear side of the drying chamber 6 are fixedly connected with a protection cover 10, a first motor 51, a first screw rod 52 and a fixing plate 53 are positioned in the protection cover 10, the upper surface of the drying chamber 6 is provided with a protection mechanism 8, the protection mechanism 8 comprises a second motor 81, a second screw rod 82, an adjusting frame 83, a guide frame 84 and a heat insulation door 85, the second motor 81 is fixedly connected to the upper surface of the drying chamber 6, the bottom of the second screw rod 82 is fixedly connected with an output shaft of the second motor 81, an adjusting frame 83 is connected to the middle of the second screw rod 82 in a threaded manner, heat insulation doors 85 are respectively arranged on the left side and the right side of the adjusting frame 83, the heat insulation doors 85 are respectively connected with a door opening on the adjacent side of the drying chamber 6 in a sliding manner, a guide frame 84 is fixedly connected to the upper surface of the drying chamber 6, four sliding rods of the guide frame 84 are respectively connected with the adjusting frame 83 in a sliding manner, the input end of the second motor 81 is electrically connected with the output end of the control switch group 11, a worker starts the second motor 81 through the control switch group 11, the second motor 81 drives the second screw rod 82 to rotate, the adjusting frame 83 moves up and down under the driving of the second screw rod 82, the adjusting frame 83 drives the heat insulation doors 85 to move up and down, excessive heat loss in the drying chamber 6 can be avoided, and drying efficiency is improved;

feeding mechanism 4: the feeding mechanism 4 is arranged in the middle of the supporting frame 1, the left end of an output shaft of the third motor 2 is fixedly connected with the feeding mechanism 4, the feeding mechanism 4 comprises a third screw rod 41, a chain wheel 42, a chain 43 and a feeding frame 44, the third screw rod 41 is respectively connected in the sliding groove through bearings in a rotating way, the left end and the right end of the sliding groove are both connected with sliding blocks in a sliding way, the middle parts of the sliding blocks are all in threaded connection with the third screw rod 41 in the same sliding groove, two sliding blocks corresponding to the front and the rear positions are in a group, the middle part of each group of sliding blocks is fixedly connected with the feeding frame 44, the right end of the third screw rod 41 at the front side is fixedly connected with the output shaft of the third motor 2, the left side of the third screw rod 41 is fixedly connected with a chain wheel 42, two chain wheels 42 are in transmission connection through the chain 43, a worker starts the third motor 2 through controlling the switch group 11, and the output shaft of the third motor 2 drives the third screw rod 41 at the front side to rotate, the third screw rod 41 on the front side rotates to drive the front side chain wheel 42 to rotate, the chain wheel 42 on the front side rotates to drive the chain 43 to rotate, the chain 43 drives the rear side chain wheel 42 to rotate, the rear side chain wheel 42 drives the rear side third screw rod 41 to rotate, the two third screw rods 41 rotate to drive four sliding blocks in threaded connection to move left and right, the four sliding blocks drive two feeding frames 44 to move in sliding grooves to realize the conveying of color bricks, when the left feeding frame 44 drives the color bricks to enter the drying chamber 6 to dry, workers can feed the rear feeding frame 44, the left feeding frame 44 continues to move leftwards after the drying is completed, the right feeding frame 44 drives the color bricks to enter the drying chamber 6 to dry, at the moment, the workers can feed the left feeding frame 44, the two feeding frames 44 enable the workers to feed the color bricks on one feeding frame 44, the other feeding frame 44 is dried, so that continuous production is realized, efficiency is improved, automatic conveying is realized, partial production automation is realized, manual operation is reduced, and production cost is reduced;

heating interval adjustment mechanism 5: the heating space adjusting mechanism 5 comprises a first motor 51, a first screw rod 52 and a fixed plate 53, wherein the fixed plate 53 is respectively and fixedly connected with the bottom ends of the front side and the rear side of the drying chamber 6 and the front side and the rear side of an upper electric heating plate 3, the first motor 51 is fixedly connected with the bottom of the lower fixed plate 53, the upper surface of the lower fixed plate 53 is rotatably connected with the first screw rod 52 through a bearing, the bottom of the first screw rod 52 is fixedly connected with an output shaft of the first motor 51, the input end of the first motor 51 is electrically connected with the output end of a control switch group 11, the upper fixed plate 53 is in threaded connection with the middle part of the first screw rod 52, a worker starts the first motor 51 through the control switch group 11, the output shaft of the first motor 51 drives the first screw rod 52 to rotate, the upper fixed plate 53 moves up and down along the first screw rod 52, the upper fixed plate 53 drives the upper plate 3 to move up and down, the upper and lower position of the upper electric heating plate 3 is adjusted through a bearing, the operator can adjust the rotation speed of the first motor 51 and the running time, the upper position of the upper electric heating plate 3 can be adjusted to have different sizes, the different production requirements can be customized, the quality can be manufactured, and the different production requirements can be satisfied, and the quality can be adjusted to be different in different sizes and different production requirements can be manufactured;

wherein: the upper end of the front side of the drying chamber 6 is provided with a control switch group 11, and the input end of the control switch group 11 is electrically connected with an external power supply;

wherein: still include electric plate 7, the roof of drying chamber 6 is equipped with four electric plate guide bars 7, the inside bottom of downside electric plate 3 fixed connection in drying chamber 6, upside electric plate 3 sliding connection is between four electric plate guide bars 7, upside electric plate 3 and heating interval adjustment mechanism 5 fixed connection, the output of control switch group 11 is connected to electric plate 3 and the input electricity of third motor 2, the staff starts electric plate 7 heating through control switch group 11, the setting of two electric plates 7 can evenly heat the color tile, shorten drying time, improve drying efficiency.

The utility model provides a drying device for color brick production, which has the following working principle:

when in operation, a worker starts the third motor 2 through the control switch group 11, the output shaft of the third motor 2 drives the third screw rod 41 at the front side to rotate, the third screw rod 41 at the front side drives the front side chain wheel 42 to rotate, the front side chain wheel 42 rotates to drive the chain 43 to rotate, the chain 43 drives the rear side chain wheel 42 to rotate, the rear side chain wheel 42 drives the rear side third screw rod 41 to rotate, the rotation of the two third screw rods 41 drives four sliding blocks in threaded connection to move left and right, the four sliding blocks drive the two feeding frames 44 to move transversely in the sliding grooves, the color bricks are conveyed into the drying chamber 6, the color bricks are conveyed, at the moment, the worker starts the first motor 51 through the control switch group 11, the output shaft drives the first screw rod 52 to rotate, the rotation of the first screw rod 52 drives the upper side fixing plate 53 to move up and down along the first screw rod 52, the upper fixing plate 53 drives the upper electric heating plate 3 to move up and down, the up-down position adjustment of the upper electric heating plate 3 is achieved, a worker can accurately adjust the position of the upper electric heating plate 3 according to the size of color bricks by controlling the rotating speed and the running time of the first motor 51 so as to adapt to the color bricks with different sizes and different heights, after the position adjustment of the electric heating plate 7 is finished, the worker starts the second motor 81 through the control switch group 11, the second motor 81 drives the second screw rod 82 to rotate, the adjusting frame 83 moves up and down under the driving of the second screw rod 82, the adjusting frame 83 drives the heat insulation door 85 to move up and down, after the heat insulation door 85 reaches a designated position, the worker starts the electric heating plate 7 through the control switch group 11, the electric heating plate 7 starts to heat, the two electric heating plates 7 can uniformly heat the color bricks, moisture is discharged from gaps at the bottom end of the heat insulation door 85, the drying time is shortened, and the drying efficiency is improved.

It should be noted that, in the above embodiment, the first motor 51, the second motor 81 and the third motor 2 may be M9RZ90G4GGA/MY9G200B gear motors, and the control switch group 11 is provided with switch buttons corresponding to the first motor 51, the second motor 81 and the third motor 2 one by one for controlling the switching operation thereof.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (7)

1. A drying device for color brick production, its characterized in that: comprises a supporting frame (1), a feeding mechanism (4) and a heating interval adjusting mechanism (5);

support frame (1): the inner walls of the front side and the rear side of the support frame are respectively provided with a sliding groove, the center of the support frame (1) is provided with a drying chamber (6), the upper surface of the drying chamber (6) is provided with a protection mechanism (8), and the front end of the right side of the support frame (1) is fixedly connected with a third motor (2);

feeding mechanism (4): the feeding mechanism (4) is arranged in the middle of the supporting frame (1) in a matched mode, and the left end of an output shaft of the third motor (2) is fixedly connected with the feeding mechanism (4);

heating interval adjustment mechanism (5): which are arranged at the front side and the rear side of the drying chamber (6);

wherein: the upper end of the front side of the drying chamber (6) is provided with a control switch group (11), and the input end of the control switch group (11) is electrically connected with an external power supply;

wherein: still include electric plate (3), the roof of drying chamber (6) is equipped with four electric plate guide bars (7), and electric plate (3) fixed connection of downside is in the inside bottom of drying chamber (6), and electric plate (3) sliding connection of upside is between four electric plate guide bars (7), and electric plate (3) and heating interval adjustment mechanism (5) fixed connection of upside, the output of control switch group (11) is connected to electric plate (3) and the input electricity of third motor (2).

2. A drying apparatus for color tile production according to claim 1, wherein: feeding mechanism (4) are including third lead screw (41), sprocket (42), chain (43) and pay-off frame (44), third lead screw (41) are rotated through the bearing respectively and are connected in the inside of spout, the equal sliding connection in both ends about the spout has the slider, the middle part of slider all with the third lead screw (41) threaded connection in the same spout, the slider that the position corresponds around two is a set of, the equal fixedly connected with pay-off frame (44) in the middle part of every group slider, the output shaft fixed connection of third lead screw (41) right-hand member and third motor (2) of front side, the equal fixedly connected with sprocket (42) in the left side of third lead screw (41), two sprockets (42) are connected through chain (43) transmission.

3. A drying apparatus for color tile production according to claim 1, wherein: the heating interval adjusting mechanism (5) comprises a first motor (51), a first screw rod (52) and a fixing plate (53), wherein the fixing plate (53) is fixedly connected to the front bottom end and the rear bottom end of the drying chamber (6) and the front side and the rear side of the electric heating plate (3) on the upper side respectively, the first motor (51) is fixedly connected to the bottom of the fixing plate (53) on the lower side, the first screw rod (52) is rotatably connected to the upper surface of the fixing plate (53) on the lower side through a bearing, the bottom of the first screw rod (52) is fixedly connected with an output shaft of the first motor (51), the input end of the first motor (51) is electrically connected with the output end of the control switch group (11), and the fixing plate (53) on the upper side is in threaded connection with the middle part of the first screw rod (52).

4. A drying apparatus for color tile production according to claim 1, wherein: protection machanism (8) are including second motor (81), second lead screw (82), alignment jig (83), leading truck (84) and insulated door (85), second motor (81) fixed connection is in the upper surface of drying chamber (6), the bottom of second lead screw (82) and the output shaft fixed connection of second motor (81), the middle part threaded connection of second lead screw (82) has alignment jig (83), the left and right sides of alignment jig (83) all is equipped with insulated door (85), insulated door (85) respectively with the gate sliding connection of drying chamber (6) adjacent side, the upper surface fixedly connected with leading truck (84) of drying chamber (6), four slide bars of leading truck (84) all with alignment jig (83) sliding connection, the output of control switch group (11) is connected to the input electricity of second motor (81).

5. A drying apparatus for color tile production according to claim 2, wherein: the left side of support frame (1) is connected with chain protection cover (9) through the bolt, and sprocket (42) and chain (43) are located the inside of chain protection cover (9).

6. A drying apparatus for color tile production according to claim 3, wherein: the front side and the rear side of the drying chamber (6) are fixedly connected with a protective cover (10), and the first motor (51), the first screw rod (52) and the fixing plate (53) are all located in the protective cover (10).

7. A drying apparatus for color tile production according to claim 1, wherein: the bottom of the supporting frame (1) is provided with a waste box (12).