CN220525855U - Remote controller overturning testing device - Google Patents
Remote controller overturning testing device Download PDFInfo
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- CN220525855U CN220525855U CN202321923609.7U CN202321923609U CN220525855U CN 220525855 U CN220525855 U CN 220525855U CN 202321923609 U CN202321923609 U CN 202321923609U CN 220525855 U CN220525855 U CN 220525855U
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- 238000012360 testing method Methods 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000009434 installation Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 abstract description 9
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Abstract
The utility model provides a remote controller overturning testing device which comprises a plurality of jigs and rotating mechanisms, wherein each jig comprises a jig base, a product groove for placing a remote controller to be tested is formed in the jig base, hollowed-out parts are formed in the product groove at positions corresponding to keys on the side face of the remote controller, through holes are formed in the bottoms of the product grooves, and a remote controller fixing mechanism is arranged in each through hole; the device comprises a plurality of jigs, a rotating mechanism, a rotating shaft, a remote controller, a product groove, a plurality of jigs, a rotating mechanism and a remote controller to be tested. By adopting the technical scheme of the utility model, the turnover testing mechanism is newly added on the existing remote control front key detection mechanism, so that the automatic detection of the front and side keys of the remote control is realized, the qualification rate and the production efficiency are improved, and the labor cost is reduced.
Description
Technical Field
The present utility model relates to a remote controller testing device, and more particularly to a remote controller overturning testing device.
Background
In the process of producing the remote controller, function related tests are required to be carried out on the front and side keys of a plurality of remote controllers, but the existing key testing machine can only meet the requirements of front key tests, and the side keys are tested manually and cannot meet the requirements of front and side tests at the same time, so that the remote controllers aiming at the side keys are mainly tested manually at present, a great amount of labor cost is required to be input, the labor cost of enterprises is increased, and the labor intensity of workers is increased; and personnel test is unstable, has the risk that defective products flow out, increases the hidden danger of quality.
Disclosure of Invention
Aiming at the technical problems, the utility model discloses a remote controller overturning testing device which is simple in structure and capable of testing side keys after overturning a remote controller.
In this regard, the technical scheme of the utility model is as follows:
the remote controller overturning testing device comprises a plurality of jigs and rotating mechanisms, wherein each jig comprises a jig base, a product groove for placing a remote controller to be tested is formed in the jig base, hollowed-out parts are formed in the product groove at positions corresponding to keys on the side face of the remote controller, through holes are formed in the bottoms of the product grooves, and a remote controller fixing mechanism is arranged in the through holes;
the device comprises a plurality of jigs, a rotating mechanism, a rotating shaft, a remote controller, a product groove, a plurality of jigs, a rotating mechanism and a remote controller to be tested.
The remote controller fixing mechanism is used as an auxiliary support for overturning, so that the remote controller is prevented from falling in the overturning process and the key test.
After the front key of the remote controller is tested, the rotating mechanism is started to drive the jig to turn over, and the remote controller to be tested also turns over together, so that the side key of the remote controller to be tested is positioned on the surface, and the side key can be tested conveniently.
As a further improvement of the utility model, the rotating mechanism comprises a driving cylinder, the driving cylinder is connected with the rack, each rotating shaft is connected with a gear, and the gears are meshed with the racks. By adopting the technical scheme, the structure is simple and reliable, and the cost is low.
As a further improvement of the utility model, the remote controller overturning testing device comprises a sliding rail, the driving cylinder is connected with the rack through a sliding block, and the sliding block is in sliding connection with the sliding rail. Further, the rack is connected with the sliding block through the heightening block.
As a further improvement of the utility model, the remote controller overturning testing device comprises a supporting plate, wherein a plurality of rotating holes are formed in the supporting plate, and one end of the rotating shaft extends out of the rotating holes.
As a further improvement of the utility model, the driving cylinder is fixedly connected with the supporting plate through a cylinder connecting block.
As a further improvement of the utility model, the remote controller overturning testing device comprises a fixed plate, and one end of the rotating shaft is connected with the fixed plate through a bearing.
As a further improvement of the utility model, the remote controller overturning testing device comprises a base, wherein a support is arranged on the base, the rotating shaft is connected with the base through the support, and the supporting plate and the fixing plate are fixedly connected with the base.
As a further improvement of the utility model, the remote controller fixing mechanism comprises a vacuum chuck, the vacuum chuck stretches into the through hole, and the vacuum chuck is connected with the suction rod. By adopting the technical scheme, the fixing mode is simple and reliable, and the structure is compact.
As a further improvement of the utility model, the jig base is provided with an opening for transmitting signals of the remote controller to be tested at one end of the top of the product groove.
As a further improvement of the utility model, a dummy battery mounting hole position corresponding to the battery position of the remote controller to be tested is arranged in the product groove, a dummy battery for providing power for the remote controller to be tested is arranged on the base, and the dummy battery is electrically connected with the remote controller to be tested.
Compared with the prior art, the utility model has the beneficial effects that:
by adopting the technical scheme of the utility model, the turnover testing mechanism is newly added on the existing remote control front key detection mechanism, so that the automatic detection of the front and side keys of the remote control is realized, the qualification rate and the production efficiency are improved, and the labor cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a remote control overturn testing device according to an embodiment of the present utility model.
Fig. 2 is a schematic structural diagram of a remote control overturn testing device according to an embodiment of the present utility model.
Fig. 3 is an exploded view of a remote control overturn testing device according to an embodiment of the present utility model.
Fig. 4 is a schematic structural diagram of a fixture according to an embodiment of the utility model.
Fig. 5 is a schematic view of the structure of the turning mechanism in two states according to the embodiment of the present utility model; wherein, a) is when the driving cylinder stretches out, b) is when the driving cylinder retracts.
The reference numerals include:
the device comprises a base, a 2-jig, a 3-rotating shaft, a 4-driving cylinder, a 5-sliding block, a 6-rack, a 7-gear, an 8-sliding rail, a 9-elevating block, a 10-supporting plate, an 11-fixing plate, a 12-rotating hole, a 13-cylinder connecting block, a 14-bearing, a 15-photoelectric sensor, a 16-dummy battery, a 17-remote controller to be tested, a 18-vacuum chuck, a 19-suction rod and a 20-support; 21-jig base, 22-product groove, 23-fretwork, 24-through hole, 25-opening, 26-false battery installation hole site.
Detailed Description
Preferred embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 5, a remote controller overturning testing device comprises a base 1, wherein a plurality of jigs 2 and rotating mechanisms are arranged on the base 1. Each jig 2 comprises a jig base 21, a product groove 22 for placing a remote controller 17 to be tested is formed in the jig base 21, a hollowed-out part 23 is formed in the product groove 22 at a position corresponding to a side key of the remote controller, a through hole 24 is formed in the bottom of the product groove 22, a vacuum chuck 18 is arranged in the through hole 24, the vacuum chuck 18 stretches into the through hole 24, and an opening 25 for transmitting signals of the remote controller to be tested is formed in one end of the top of the product groove 22 of the jig base 21; the jigs 2 are arranged side by side, each jig 2 is fixedly connected with the rotating shaft 3, the rotating mechanism is connected with the rotating shaft 3, and the rotating shaft 3 is driven to rotate, so that the jigs 2 are driven to overturn, and the remote controller 17 to be tested in the product groove 22 is enabled to overturn. The vacuum chuck 18 is connected with a suction rod 19.
Specifically, the rotating mechanism includes a driving cylinder 4, the driving cylinder 4 is connected with a rack 6 through a slider 5, each rotating shaft 3 is connected with a gear 7, and the gear 7 is meshed with the rack 6. The sliding block 5 is in sliding connection with the sliding rail 8. Further, the rack 6 is connected with the slide block 5 through a lifting block 9.
The base 1 is provided with a support plate 10 and a fixed plate 11, the support plate 10 is provided with a plurality of rotating holes 12, and one end of the rotating shaft 3 extends out of the rotating holes 12. The driving cylinder 4 is fixedly connected with the supporting plate 10 through a cylinder connecting block 13. One end of the rotating shaft 3 is connected with the fixed plate 11 through a bearing 14. The rotation shaft 3 is located on the support 20.
Further, a photoelectric sensor 15 is arranged on the surface of the fixing plate 11, the driving cylinder 4 is connected with an electromagnetic valve, and the photoelectric sensor 15 is electrically connected with a control part of the electromagnetic valve.
The product groove 22 is internally provided with a dummy battery mounting hole site 26 corresponding to the battery position of the remote controller 17 to be tested, the base 1 is provided with a dummy battery 16 for providing power for the remote controller 17 to be tested, and the dummy battery 16 is electrically connected with the remote controller 17 to be tested.
By adopting the technical scheme of the embodiment, the front key testing mechanism of the remote controller of the equipment is kept unchanged, a turnover testing mechanism is newly added, the turnover testing mechanism adopts a gear 7 and a rack 6 motion mechanism, an air cylinder is used as a drive, air pressure is used as a power source, a vacuum chuck is used as an auxiliary support for turnover, and the remote controller is ensured not to fall in the turnover process and key testing. During testing, the remote controller 17 to be tested is placed on the jig 2, when the front face of the remote controller is tested, a start button on the equipment is pressed, the false battery 16 is electrified, vacuum is started to generate negative pressure, the remote controller is sucked by the vacuum sucker, and the vacuum negative pressure is always kept until the testing of the keys on the front face and the side face of the remote controller is completed.
After the front-face key test is finished, the driving cylinder 4 is started to retract (the driving cylinder is extended under normal conditions), the driving rack 6 is driven to move, so that the rotating shaft 3 is driven to rotate through the gear 7, the driving cylinder 4 is retracted to finally drive the remote controller jig 2 to turn over by 90 degrees, the turning action is realized, and after the turning is in place, the test of the remote controller side-face keys is continued. When the side key test is finished, the turnover mechanism turns over 90 degrees, the front test state is restored, and meanwhile, the vacuum is released, the test is finished, and the test of the next remote controller is carried out.
Further, the front key test of the remote controller is unchanged from the existing test method, when the key test point of the remote controller is edited, 2 empty points (without testing any function) need to be edited, the 2 empty points are used as starting and stopping of the turning action, the key points are replaced by the photoelectric sensor 15, the photoelectric sensor 15 is arranged on a mechanism which does not influence the turning action, and the photoelectric sensor 15 is arranged on the fixed plate 11 in the embodiment. Thus, before the overturning action, the photoelectric sensor 15 is started by the key striking head (original equipment), and when the photoelectric sensor 15 senses the striking head, the electromagnetic valve acts to drive the driving cylinder 4 to act. The working process is as follows:
the remote controller 17 to be tested is manually placed, a device starting button is pressed, a front key is tested, a striking head clicks the photoelectric sensor 15 (starting), the cylinder acts, the jig 2 is turned over for 90 degrees, the side key is tested, the striking head clicks the photoelectric sensor 15 (starting), the turning mechanism is turned over for 90 degrees, the vacuum is released, and the remote controller which is completely tested is manually taken away to enter the next testing stage.
In the description of the present utility model, it should be understood that the terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships as described based on the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The above embodiments are preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model, which is defined by the appended claims, but rather by the following claims.
Claims (10)
1. A remote controller overturning testing device is characterized in that: the remote controller comprises a plurality of jigs and rotating mechanisms, wherein each jig comprises a jig base, a product groove for placing a remote controller to be tested is formed in the jig base, hollowed-out parts are formed in the product groove at positions corresponding to keys on the side face of the remote controller, through holes are formed in the bottoms of the product grooves, and a remote controller fixing mechanism is arranged in each through hole;
the device comprises a plurality of jigs, a rotating mechanism, a rotating shaft, a remote controller, a product groove, a plurality of jigs, a rotating mechanism and a remote controller to be tested.
2. The remote control rollover test device as defined in claim 1, wherein: the rotating mechanism comprises a driving cylinder, the driving cylinder is connected with the rack, each rotating shaft is connected with a gear, and the gears are meshed with the rack.
3. The remote control rollover test device as defined in claim 2, wherein: the driving cylinder is connected with the rack through a sliding block, and the sliding block is in sliding connection with the sliding rail.
4. The remote control rollover test device as defined in claim 2, wherein: the rotary shaft comprises a supporting plate, a plurality of rotary holes are formed in the supporting plate, and one end of the rotary shaft extends out of the rotary holes.
5. The remote control rollover test device as defined in claim 4, wherein: the driving cylinder is fixedly connected with the supporting plate through a cylinder connecting block.
6. The remote control rollover test device as defined in claim 4, wherein: the rotary shaft comprises a fixed plate, one end of the rotary shaft is connected with the fixed plate through a bearing, and a photoelectric sensor is arranged on the surface of the fixed plate.
7. The remote control rollover test device as defined in claim 6, wherein: the rotary shaft is connected with the base through the support, and the support plate, the fixing plate and the base are fixedly connected.
8. The remote control overturn testing device according to any one of claims 1 to 7, wherein: the remote controller fixing mechanism comprises a vacuum chuck, the vacuum chuck stretches into the through hole, and the vacuum chuck is connected with the suction rod.
9. The remote control rollover test device as defined in claim 8, wherein: the jig base is provided with an opening for transmitting signals of the remote controller to be tested at one end of the top of the product groove.
10. The remote control rollover test device as defined in claim 8, wherein: the product groove is internally provided with a dummy battery installation hole site corresponding to the battery position of the remote controller to be tested, the base is provided with a dummy battery for providing power for the remote controller to be tested, and the dummy battery is electrically connected with the remote controller to be tested.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321923609.7U CN220525855U (en) | 2023-07-21 | 2023-07-21 | Remote controller overturning testing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321923609.7U CN220525855U (en) | 2023-07-21 | 2023-07-21 | Remote controller overturning testing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220525855U true CN220525855U (en) | 2024-02-23 |
Family
ID=89927939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321923609.7U Active CN220525855U (en) | 2023-07-21 | 2023-07-21 | Remote controller overturning testing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220525855U (en) |
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2023
- 2023-07-21 CN CN202321923609.7U patent/CN220525855U/en active Active
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