CN220521404U - Pipe gallery is assembled to circular arc building block and circular arc building block thereof - Google Patents

Pipe gallery is assembled to circular arc building block and circular arc building block thereof Download PDF

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CN220521404U
CN220521404U CN202222965459.8U CN202222965459U CN220521404U CN 220521404 U CN220521404 U CN 220521404U CN 202222965459 U CN202222965459 U CN 202222965459U CN 220521404 U CN220521404 U CN 220521404U
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tenon
mortise
arc
building block
circular
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段志祥
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Abstract

The utility model discloses an arc building block assembly pipe gallery and an arc building block thereof, which are characterized in that: the arc mortise and tenon building blocks are assembled through mortise and tenon combinations, drainage grooves are formed in the outer surface of the pipe gallery after the pipe gallery is assembled, the arc mortise and tenon building blocks are formed by high-tonnage mechanical pressing, and the arc mortise and tenon building blocks are integral arc mortise and tenon building blocks or combined arc mortise and tenon building blocks, wherein the combined arc mortise and tenon building blocks are formed by combining inner arc mortise and tenon building blocks and outer arc mortise and tenon building blocks. The pipe rack is small in construction difficulty when being assembled, fast in engineering progress, capable of guaranteeing quality, low in maintenance cost and long in service cycle.

Description

Pipe gallery is assembled to circular arc building block and circular arc building block thereof
Technical Field
The utility model relates to the technical field of pipe galleries for water conservancy traffic, in particular to an arc building block assembly pipe gallery and an arc building block thereof.
Background
At present, the underground pipeline implementation method of the traffic road and hydraulic engineering of China, the river-crossing and river-drilling is constructed by building blocks after the die is erected, the prefabricated pipe body with the ultra-large diameter is directly used for constructing the pipe profile in series, the pipe gallery component is produced and molded by manual feeding and rotation by using a mechanical die nowadays, the density inside the integral component is uneven, even if the integral component is molded, the integral component does not have a dominant application, and the transportation cost and the installation difficulty are increased and the quality is not ensured because of the extra large pipe body. If the inner and outer layers of the prefabricated pipe body are coated with waterproof materials in advance, the prefabricated pipe body is easy to damage during transportation and installation.
After the pipe gallery is formed, only the inner wall of the pipe is coated with a layer of organic waterproof coating, so that the engineering constructed by the product technology process is formed, the acid and alkali harmful liquid overflowed from the mountain frozen soil along with the change of air temperature forms a detention strong extrusion and turbidity immersing situation for the cement prefabricated pipe gallery, the concrete pipe body or joint is corroded to crack and leak, the service life of the engineering is seriously influenced, and the engineering maintenance difficulty and the maintenance cost are increased
In a word, the existing assembled pipe gallery is high in construction difficulty, low in engineering progress, difficult to guarantee in quality, high in maintenance cost, short in service cycle, 5-6 years in number and 2-3 years in number, and the phenomena of opening and leakage of the structural body occur successively.
Disclosure of Invention
The utility model aims to solve the problems in the background art and provides an arc building block assembled pipe gallery and an arc building block thereof, which have the advantages of small construction difficulty, fast engineering progress, guaranteed quality, low maintenance cost and long service period when assembled.
The technical scheme adopted by the utility model is as follows: the utility model provides a piping lane is assembled to circular arc building block which characterized in that: the arc mortise and tenon building blocks are assembled through mortise and tenon combinations, drainage grooves are formed in the outer surface of the pipe gallery after the pipe gallery is assembled, the arc mortise and tenon building blocks are formed by high-tonnage mechanical pressing, and the arc mortise and tenon building blocks are integral arc mortise and tenon building blocks or combined arc mortise and tenon building blocks, wherein the combined arc mortise and tenon building blocks are formed by combining inner arc mortise and tenon building blocks and outer arc mortise and tenon building blocks.
Further, the drainage ditch is arranged on the ground of the pipe bottom of the pipe gallery along the central line, a fence hole cover plate is arranged on the drainage ditch, pipe gallery supporting piers are arranged at the positions of two sides of the ditch and the pipe joint expansion joint, and a soil blocking ridge is arranged between the pipe gallery supporting piers and the pipe gallery supporting piers.
The arc building blocks for assembling the arc building block assembling pipe gallery can be characterized in that the outer arc mortise and tenon building blocks are of a fan-shaped circular ring shape, and comprise a building block main body, tenons and mortise holes, wherein the tenons and the mortise holes are arranged at intervals and are positioned in the circular arc of the building block main body, the tenons and the mortise holes are of dovetail structures, semicircular holes are formed in two sides of the center of the tenon length, an annular groove is formed in the building block main body, a circular through hole is formed in the central line of the mortise hole, a buried rib groove is formed in the building block main body downwards along the central line of the mortise hole and extends to the mortise hole;
the utility model discloses a building block, including the building block owner body, lock tenon and mortise are the interval setting and are located the building block owner body circular arc outside, lock tenon and mortise are the forked tail structure, lock tenon long center department both sides all are equipped with the semicircle orifice, are equipped with annular groove on the building block owner body, and annular groove is equipped with circular through-hole in lock tenon central line department, and the building block owner body is equipped with the buried muscle recess that link up the lock tenon upwards along lock tenon central line in circular through-hole department.
The arc building blocks for assembling the arc building block assembling pipe gallery can be characterized in that the outer arc mortise and tenon building blocks are of a fan-shaped circular ring shape, and comprise a building block main body, tenons and mortise holes, wherein the tenons and the mortise holes are arranged at intervals and are positioned in the circular arc of the building block main body, the tenons and the mortise holes are of dovetail structures, an annular groove is formed in the building block main body, a circular through hole is formed in the central line of the mortise hole in the annular groove, triangular through holes are formed in the two connecting positions of the building block main body and the tenons, and rib burying grooves are formed in the surfaces of the end heads of the circular through holes;
the inner circular arc mortise and tenon building block is wholly fan-shaped circular and comprises a building block main body, a lock tenon and mortise holes, wherein the lock tenon and the mortise holes are arranged at intervals and are positioned outside the circular arc of the building block main body, and other structures are identical with those of the outer circular arc mortise and tenon building block.
Further, the two ends of the main body of the building block are provided with end semicircular holes, and when the two outer arc mortise and tenon building blocks are combined, the end semicircular holes of the two outer arc mortise and tenon building blocks form a circular hole.
Further, the end faces of the two ends of the main body of the building block are provided with chamfers, and the two side edges of the main body of the building block are arc edges.
Further, the two ends of the pipe body which are assembled by the arc mortise and tenon building blocks in a height interlocking way are staggered by one half of the building blocks, one end of the pipe body is flush, and the arc mortise and tenon building blocks outside one end extend out; or one end is flush, and the inner arc mortise and tenon building blocks at one end extend out; or one end of the outer arc mortise and tenon building block extends out, and the other end of the inner arc mortise and tenon building block extends out.
The arc building blocks of the arc building block assembly pipe gallery can be assembled: the integral arc mortise and tenon building block is characterized in that large through holes and movable tenons matched with the large through holes are formed in the building block main body at intervals, the movable tenons are solid or provided with through holes, annular grooves are respectively formed in the upper portion and the lower portion of the large through holes of the building block main body, circular through holes are formed in the central line of the wall of each adjacent large through hole in the annular groove, and rib burying grooves connected with the upper circular through holes and the lower circular through holes are formed in the annular grooves.
Further, the large through hole is provided with a square through hole, an I-shaped through hole or a round through hole, and the movable lock tenon is correspondingly provided with a square movable lock tenon, an I-shaped movable lock tenon or a round movable lock tenon.
Further, the two ends of the main body of the building block are provided with end semicircular holes, and when the two building blocks are combined, the end semicircular holes of the two building blocks form a circular hole;
or one end is provided with a semi-circular hole of the end, and the other end is provided with a semi-cylindrical lock tenon, and when the semi-cylindrical lock tenons are combined, the semi-cylindrical lock tenons and the semi-circular hole of the end form an interlocking structure.
The utility model discloses a method for assembling a pipe gallery on site by adopting combined arc mortise and tenon building blocks, which comprises the following specific processes:
1) Leveling a plane die table, and drawing an inner circle line or an outer circle line of a round pipe to be assembled;
2) Firstly, taking inner arc mortise and tenon building blocks or outer arc mortise and tenon building blocks for building, and then overlapping the inner arc mortise and tenon building blocks with an inner circle line or overlapping the outer arc mortise and tenon building blocks with an outer circle line for building into circles in sequence; then, building the corresponding outer arc mortise and tenon building blocks or inner arc mortise and tenon building blocks outside or inside the circle, misplacement of at least two concave holes is carried out, and the mortise and tenon building is carried out by shifting up by half the height of the building blocks;
3) After the circular arc mortise and tenon building blocks are assembled into a tube body to a proper length, penetrating reinforcing ribs into the circular through holes or inserting movable mortise and tenon bolts for anchoring, embedding reinforcing steel bars into the embedded rib grooves and the annular grooves for fixing, thereby forming a reinforcing steel bar frame structure with a three-dimensional structure, enabling the assembled tube body to be a whole, and reserving the tenons of the inner circular arc mortise and tenon building blocks or the outer circular arc mortise and tenon building blocks with the heights of one half of the building blocks at the tail ends;
4) After the spliced tube body is solidified and can be carried and rolled, firstly, conveying the spliced tube body to a culvert hole, positioning and solidifying by using concrete, and splicing one ends of the front spliced tube body and the other spliced tube body through mortise and tenon joints; or firstly, conveying one spliced tube body to the middle of the culvert, positioning and solidifying by using concrete, and splicing the other spliced tube body at the two ends of the front spliced tube body through mortise and tenon joints; after the pipe gallery is assembled, the two ends are complemented by the corresponding arc mortise and tenon building blocks with the height of one half of the building blocks.
The utility model discloses a method for assembling a pipe gallery on site by adopting integral arc mortise and tenon building blocks, which comprises the following specific processes:
1) Leveling a plane die table, and drawing an inner circle line or an outer circle line of a round pipe to be assembled;
2) Firstly, taking the whole arc mortise and tenon building block to coincide with the inner circle line or coincide with the outer circle line and sequentially laying the whole arc mortise and tenon building block into a circle; then, the whole arc mortise and tenon building block is taken to carry out staggered movable mortise and tenon assembly of at least two concave holes on the circle;
3) After the circular arc mortise and tenon building block spliced tube body reaches a proper length, the circular through hole is penetrated with a reinforcing rib or inserted with a movable tenon bolt for anchoring, and the embedded reinforcing steel bar is fixed in the embedded rib groove and the annular groove, so that a reinforcing steel bar frame structure with a three-dimensional structure is formed, the spliced tube body is integrated, and a half of building block height movable tenon is reserved at the tail end;
4) After the spliced tube body is solidified and can be carried and rolled, firstly, conveying the spliced tube body to a culvert hole, positioning and solidifying by using concrete, and then splicing at least two staggered movable mortise and tenon joints at one end of the front spliced tube body and the other spliced tube body; or firstly, conveying one spliced tube body to the middle of the culvert, positioning and solidifying by using concrete, and then, carrying out staggered movable mortise-tenon splicing on at least two concave holes at two ends of the front spliced tube body by using the other spliced tube body; after the pipe gallery is assembled, no movable lock tenons are reserved at the two ends.
The field assembly pipe gallery of the utility model is to be noted as follows: and (3) filling the included angle gaps formed between the building blocks by spraying the graphene inorganic waterproof anticorrosive paint.
After a section of pipe body is assembled, the outer wall of the pipe body is cleaned smoothly, and then a layer of graphene inorganic waterproof anticorrosive paint with the thickness of 1-1.5mm is sprayed on the outer wall of the assembled pipe body in time by manually matching with a mechanical long rod nozzle.
According to the length processing requirement of the expansion joint designed by the pipe gallery, the spliced pipe body is generally 20-30m, reinforcing ribs are penetrated into holes in the longitudinal direction, reinforcing steel bars are embedded into the embedded rib grooves and the annular grooves, and the joint is reinforced by electric welding; the head and the tail of the reinforcing rib can be provided with threads, the reinforcing rib is mechanically pulled, and after the screw cap is screwed up, the screw cap is welded firmly by electric welding. The reinforcing steel bars can be arranged in the blocks or the steel fibers are added in the formula during the production of the inner and outer arc mortise and tenon building blocks, so that the procedure of adding reinforcing steel bars during the later assembly is avoided. All welding spots are painted and sealed by graphene inorganic waterproof and anticorrosive paint.
Compared with the prior art, the utility model has the following advantages:
1. the arc building block is pressed by a high-tonnage hydraulic machine, the compressive strength reaches 25mpa under the condition of 35% of hollow rate, the compressive strength reaches 56m-60mpa when being solid, the main body is not cracked, and the application period of the main body of the structure is greatly longer than that of the structure in the prior art.
2. The circular arc building blocks are suitable for the application of the change of large and small pipelines in traffic culverts, urban pipe galleries and water conservancy pipe galleries in construction engineering, and can be longitudinally staggered and interlocked when assembled, and can also be horizontally staggered and interlocked in the round hole direction, and the corresponding interlocking structure is proved by experiments to have good anti-cracking and stabilizing effects of the masonry because the surface area of the building blocks is not shrunk and cracked except for the designed positioning expansion joints under the environment inspection of outdoor saturated wind, rain and freezing and high-temperature baking.
3. The utility model adopts a simple splicing method of integrating into zero and integrating into zero, avoids the problems of large and heavy body, inconvenient transportation and difficult installation of the traditional pipe body, can effectively reduce the labor intensity of workers and the construction cost, particularly the transportation and installation cost, can effectively avoid the problems of damage to the waterproof and anti-corrosion protective layer of the pipe body in the transportation and installation process, can effectively improve the work efficiency and create economic benefits.
4. After the assembled pipe gallery is sealed by the graphene inorganic waterproof anticorrosive paint, the drainage groove can guide harmful liquid outside the pipe gallery into an underground sewage drain arranged at the bottom of the pipe gallery so as to prevent the harmful liquid from staying on the outer wall of the pipe gallery for a long time, effectively protect the pipe gallery and avoid the damage to the outer wall caused by root sex.
5. The product of the utility model can be widely applied to projects such as traffic culverts, underground channels, urban sewage disposal kiln wells, rural storage, pier replacement and the like.
Drawings
FIG. 1 is a schematic diagram of a construction of a fabricated pipe gallery;
FIG. 2 is a side view of FIG. 1;
FIG. 3 is a structural view of an outer arc mortise and tenon structural building block, wherein 3-1 is a front view, and 3-2 is a perspective view;
fig. 4 is a structural view of the inner arc mortise and tenon joint structural building block corresponding to fig. 3, wherein 4-1 is a front view, and 4-2 is a perspective view;
FIG. 5 is a structural view of a circular through hole outer arc mortise and tenon building block, wherein 5-1 is a front view, and 5-2 is a perspective view;
FIG. 6 is a structural view of the circular arc mortise and tenon joint block in the corresponding circular through hole in FIG. 5, wherein 6-1 is a front view, and 6-2 is a perspective view;
FIG. 7 is a schematic view of a single mortise and tenon joint of a pipe body;
FIG. 8 is a schematic view of a tube body double mortise and tenon joint;
fig. 9 is a schematic structural view of an integral arc mortise and tenon joint block, wherein 9-1 is a front view, 9-2 is a side view, and 9-3 is a perspective view;
FIG. 10 is another schematic structural view of an integral arc mortise and tenon joint block, wherein 10-1 is a front view, 10-2 is a side view, and 10-3 is a perspective view;
FIG. 11 is another schematic structural view of the integral arc mortise and tenon joint building block, wherein 11-1 is a front view, 11-2 is a side view, and 11-3 is a perspective view;
in the figure: 1 is an arc block main body; 2 is an annular groove; 3 is a circular through hole; 4 is a semicircular hole of the end head; 5 is a semicircular hole in the center of the lock tenon; 6 is a dovetail lock; 7 is a dovetail mortise; 8 is an end face chamfer; 9 is a triangle through hole, 10 is a buried rib groove, 11 is a movable lock tenon, 12 is a drainage groove, 13 is a semi-cylindrical lock tenon, 14 is a large through hole, 15 is a drainage ditch, 16 is a fence hole cover plate, and 17 is a soil blocking ridge.
Detailed Description
In order that the utility model may be understood more fully, the utility model will be described with reference to the accompanying drawings.
Preferred embodiments of the present utility model are shown in the drawings. However, the utility model may be implemented in a variety of different lengths, different numbers of different geometric dimensions, and different angles, and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
As can be seen from fig. 1 and 2, the present utility model is an arc block assembled pipe gallery, which is formed by assembling arc mortise and tenon blocks pressed by high tonnage machinery through mortise and tenon combination, the arc mortise and tenon blocks can be integral arc mortise and tenon blocks, or combined arc mortise and tenon blocks formed by combining inner arc mortise and tenon blocks and outer arc mortise and tenon blocks, and the arc mortise and tenon blocks form drainage grooves of harmful liquid after the block assembly, so that the integral pipe body can form a parallel ring shape. Before assembling the pipe gallery, a drainage ditch is arranged on the ground of the pipe bottom of the pipe gallery along the central line, a fence hole cover plate is arranged on the drainage ditch, pipe gallery supporting piers are arranged at the positions of two sides of the ditch and the pipe joint expansion joint, and a soil blocking ridge is arranged between the pipe gallery supporting piers and the pipe gallery supporting piers so as to prevent soil from falling into the drainage ditch and causing blockage.
FIG. 3 is an outer arc mortise and tenon building block, which is in a fan-shaped circular ring shape as a whole, and comprises a building block main body, a mortise and tenon lock and mortise holes, wherein the mortise and tenon lock and mortise holes of the arc mortise and tenon lock are arranged at intervals, the mortise and tenon lock and mortise lock are in a dovetail structure of 75-80 ℃, the mortise and tenon lock are symmetrical and consistent, one half of the building blocks which can be longitudinally and transversely staggered are highly interlocked, semicircular holes are arranged on two sides of the long center of the mortise and tenon lock, an annular groove is arranged on the building block main body, a circular through hole is arranged on the central line of the mortise and tenon lock, a buried rib groove is downwards arranged on the building block main body at the circular through hole along the central line of the mortise and tenon lock, end semicircular holes are arranged at two ends of the two outer arc mortise and tenon building blocks, and when the two outer arc mortise and tenon building blocks are combined, the end semicircular holes form a round hole. The end surfaces of the two ends of the main body of the building block are provided with chamfers, and the two side edges of the main body of the building block are arc edges. For dislocation interlocking, the outer arc mortise and tenon building blocks also have outer arc mortise and tenon building blocks with the height of one half of that of the building blocks.
FIG. 4 is an inner arc mortise and tenon joint block paired with FIG. 3, the whole body is also in a fan-shaped circular ring shape, the inner arc mortise and tenon joint block comprises a main body of the block, tenons and mortise holes, the mortise and tenon joints of the arc mortise and tenon joint block are arranged at intervals, the tenons and mortise holes are dovetail structures at 75-80 ℃, the tenons and mortise holes are symmetrical and consistent, one half of the blocks which can be longitudinally and transversely staggered are highly anastomotic and interlocked, semicircular holes are arranged on two sides of the long center of the tenons, an annular groove is arranged on the main body of the block, a circular through hole is formed in the central line of the tenons, a buried rib groove penetrating through the tenons is formed in the main body of the block along the central line of the tenons, end semicircular holes are formed in two ends of the two outer arc mortise and tenon joint blocks when the two outer arc mortise and tenon joint blocks are combined. The end surfaces of the two ends of the main body of the building block are provided with chamfers, and the two side edges of the main body of the building block are arc edges. For dislocation interlocking, the outer arc mortise and tenon building blocks also have outer arc mortise and tenon building blocks with the height of one half of that of the building blocks.
The outer arc mortise and tenon building blocks in fig. 3 and the inner arc mortise and tenon building blocks in fig. 4 are combined through mutual mortise and tenon to form combined arc mortise and tenon building blocks, reinforcing ribs penetrate into round through holes on the outer arc mortise and tenon building blocks and the inner arc mortise and tenon building blocks or movable mortise and tenon bolts are inserted into round through holes to be anchored, and reinforcing steel bars can be buried in the embedded rib grooves and the annular grooves to be fixed, so that a steel bar frame structure of a three-dimensional structure is formed. Because the end faces of the two ends of the main body of the building block are provided with chamfers, the two side edges of the main body of the building block are arc edges, and the outer wall of the assembled pipe gallery is formed to form a groove, so that the pipe gallery has the function of draining sewage.
FIG. 5 is an outer arc mortise and tenon joint block of another structure, which is in a fan-shaped circular ring shape as a whole and comprises a block main body, a mortise and tenon joint and mortise holes, wherein the mortise and tenon joint is positioned in the circular arc of the block main body, the mortise and tenon joint and the tenon joint of the mortise and tenon joint block are arranged at intervals, the mortise and tenon joint block and the tenon joint block are in a dovetail structure of 75-80 ℃ and are symmetrical and consistent, one half of the blocks which can be longitudinally and transversely staggered are highly coincided and interlocked, an annular groove is arranged on the block main body, a circular through hole is arranged at the center line of the mortise and tenon joint block, and a triangular through hole is arranged at the end surface of the circular through hole for reducing the weight of the block on the premise of not affecting the design structural strength requirement. The two ends of the main body of the building block are provided with end semicircular holes, and when the building block is combined, the end semicircular holes of the two outer arc mortise and tenon building blocks form a circular hole. The end surfaces of the two ends of the main body of the building block are provided with chamfers, and the two side edges of the main body of the building block are arc edges. For dislocation interlocking, the outer arc mortise and tenon building blocks also have outer arc mortise and tenon building blocks with the height of one half of that of the building blocks.
Fig. 6 is an inner circular arc mortise and tenon block corresponding to fig. 5, and is in a fan-shaped circular ring shape as a whole, and comprises a block main body, a lock tenon and mortise holes, wherein the mortise and tenon is positioned outside the circular arc of the block main body, and other structures are the same as those of the outer circular arc mortise and tenon block. For dislocation interlocking, the inner arc mortise and tenon building blocks also have inner arc mortise and tenon building blocks with the height of one half of that of the building blocks.
The outer arc mortise and tenon building blocks in fig. 5 and the inner arc mortise and tenon building blocks in fig. 6 are combined through mutual mortise and tenon to form combined arc mortise and tenon building blocks, reinforcing ribs penetrate into round through holes on the outer arc mortise and tenon building blocks and the inner arc mortise and tenon building blocks or movable mortise and tenon bolts are inserted into round through holes to be anchored, reinforcing steel bars can be buried in the embedded steel bar grooves and the annular grooves to be fixed, and accordingly the steel bar frame structure of the three-dimensional structure is formed. Because the end faces of the two ends of the main body of the building block are provided with chamfers, the two side edges of the main body of the building block are arc edges, and the outer wall of the assembled pipe gallery is formed to form a groove, so that the pipe gallery has the function of draining sewage.
The radian of the outer arc mortise and tenon building block when the pipe body with the assembly diameter of 3m,4m,5m and 6m is respectively 51-52 degrees, 35-36 degrees, 26-27 degrees, 21-22 degrees and 18-19 degrees in sequence.
The utility model utilizes the arc mortise and tenon building blocks in the figures 3 and 4 or the figures 5 and 6, and two ends of a pipe body assembled by the height interlocking of the misplaced half building blocks can be flush at one end and the arc mortise and tenon building blocks outside one end extend out, as shown in the figure 7-1; the tenon-and-mortise building blocks with one end flush and one end internally provided with circular arcs can extend out, as shown in the figure 7-2; the outer arc mortise and tenon building blocks at one end can also extend out, and the inner arc mortise and tenon building blocks at the other end extend out, as shown in figure 8.
When the arc mortise and tenon building blocks are stacked in a production forming stack, the graphene inorganic waterproof anticorrosive paint with the thickness of 1-1.5mm can be sprayed on the surface layer of the block, particularly the mortise and tenon structure part.
The utility model discloses a method for assembling a pipe gallery on site by adopting combined arc mortise and tenon building blocks, which comprises the following specific processes:
1) Leveling a plane die table, and drawing an inner circle line or an outer circle line of a round pipe to be assembled;
2) Firstly, taking inner arc mortise and tenon building blocks or outer arc mortise and tenon building blocks for building, and then overlapping the inner arc mortise and tenon building blocks with an inner circle line or overlapping the outer arc mortise and tenon building blocks with an outer circle line for building into circles in sequence; then, building the corresponding outer arc mortise and tenon building blocks or inner arc mortise and tenon building blocks outside or inside the circle, misplacement of at least two concave holes is carried out, and the mortise and tenon building is carried out by shifting up by half the height of the building blocks;
3) After the circular arc mortise and tenon building blocks are assembled into a tube body to a proper length, penetrating reinforcing ribs into the circular through holes or inserting movable mortise and tenon bolts for anchoring, embedding reinforcing steel bars into the embedded rib grooves and the annular grooves for fixing, thereby forming a reinforcing steel bar frame structure with a three-dimensional structure, enabling the assembled tube body to be a whole, and reserving the tenons of the inner circular arc mortise and tenon building blocks or the outer circular arc mortise and tenon building blocks with the heights of one half of the building blocks at the tail ends;
4) After the spliced tube body is solidified and can be carried and rolled, firstly, conveying the spliced tube body to a culvert hole, positioning and solidifying by using concrete, and splicing one ends of the front spliced tube body and the other spliced tube body through mortise and tenon joints; or firstly, conveying one spliced tube body to the middle of the culvert, positioning and solidifying by using concrete, and splicing the other spliced tube body at the two ends of the front spliced tube body through mortise and tenon joints; after the pipe gallery is assembled, the two ends are complemented by the corresponding arc mortise and tenon building blocks with the height of one half of the building blocks.
The field assembly pipe gallery of the utility model is to be noted as follows:
and (3) filling the included angle gaps formed between the building blocks by spraying the graphene inorganic waterproof anticorrosive paint.
After a section of pipe body is assembled, the outer wall of the pipe body is cleaned smoothly, and then a layer of graphene inorganic waterproof anticorrosive paint with the thickness of 1-1.5mm is sprayed on the outer wall of the assembled pipe body in time by manually matching with a mechanical long rod nozzle.
According to the length processing requirement of the expansion joint designed by the pipe gallery, the spliced pipe body is generally 20-30m, reinforcing ribs are penetrated into holes in the longitudinal direction, reinforcing steel bars are embedded into the embedded rib grooves and the annular grooves, and the joint is reinforced by electric welding; the head and the tail of the reinforcing rib can be provided with threads, the reinforcing rib is mechanically pulled, and after the screw cap is screwed up, the screw cap is welded firmly by electric welding. The reinforcing steel bars can be arranged in the blocks or the steel fibers are added in the formula during the production of the inner and outer arc mortise and tenon building blocks, so that the procedure of adding reinforcing steel bars during the later assembly is avoided. All welding spots are painted and sealed by graphene inorganic waterproof and anticorrosive paint.
After the integral pipe gallery is assembled, an annular drainage groove is formed on the outer surface of the pipe gallery, so that the sewage overflowed from the pipe can flow into a sewage drain groove of a fence hole cover plate arranged below the central line of the pipe gallery. The concrete block pier of fixed piping lane is equipped with to piping lane both sides, is equipped with the fender soil bank between mound and mound to prevent that the time owe silt and block the sewer ditch, implement the protection to piping lane barrel from another angle.
The circular arc mortise and tenon building block of the utility model can also be an integral circular arc mortise and tenon building block, compared with an inner circular arc mortise and tenon building block and an outer circular arc mortise and tenon building block, the circular arc mortise and tenon building block has no mortise and tenon hole structure, large through holes are spaced on the main body of the building block, the large through holes are provided with square through holes as shown in figure 9, I-shaped through holes as shown in figure 11 or circular through holes as shown in figure 10, and corresponding movable tenons are respectively matched. The main body of the building block is respectively provided with an annular groove above and below the large through holes, the annular grooves are provided with round through holes at the central line of the wall of the adjacent large through holes, and rib burying grooves for connecting the round through holes. The main body of the building block is provided with end semicircular holes at two ends, or one end is provided with an end semicircular hole, and the other end is a semi-cylindrical lock tenon, and when the two ends are combined, the semi-cylindrical lock tenon and the end semicircular holes form an interlocking structure. The movable lock tenon can be designed into a hollow structure.
When the movable lock tenon is specifically assembled, waterproof and anti-corrosion mortar is coated on the movable lock tenon, and then the movable lock tenon is anchored into a group of built round pipe body holes before interlocking corresponding to the opened holes.
The method for assembling the pipe rack on site comprises the following specific processes:
1) Leveling a plane die table, and drawing an inner circle line or an outer circle line of a round pipe to be assembled;
2) Firstly, taking the whole arc mortise and tenon building block to coincide with the inner circle line or coincide with the outer circle line and sequentially laying the whole arc mortise and tenon building block into a circle; then, the whole arc mortise and tenon building block is taken to carry out staggered movable mortise and tenon assembly of at least two concave holes on the circle;
3) After the circular arc mortise and tenon building block spliced tube body reaches a proper length, the circular through hole is penetrated with a reinforcing rib or inserted with a movable tenon bolt for anchoring, and the embedded reinforcing steel bar is fixed in the embedded rib groove and the annular groove, so that a reinforcing steel bar frame structure with a three-dimensional structure is formed, the spliced tube body is integrated, and a half of building block height movable tenon is reserved at the tail end;
4) After the spliced tube body is solidified and can be carried and rolled, firstly, conveying the spliced tube body to a culvert hole, positioning and solidifying by using concrete, and then splicing at least two staggered movable mortise and tenon joints at one end of the front spliced tube body and the other spliced tube body; or firstly, conveying one spliced tube body to the middle of the culvert, positioning and solidifying by using concrete, and then, carrying out staggered movable mortise-tenon splicing on at least two concave holes at two ends of the front spliced tube body by using the other spliced tube body; after the pipe gallery is assembled, no movable lock tenons are reserved at the two ends.
The utility model adopts the field assembled pipe gallery, and the attention is paid to:
and (3) filling the included angle gaps formed between the building blocks by spraying the graphene inorganic waterproof anticorrosive paint.
After a section of pipe body is assembled, the outer wall of the pipe body is cleaned smoothly, and then a layer of graphene inorganic waterproof anticorrosive paint with the thickness of 1-1.5mm is sprayed on the outer wall of the assembled pipe body in time by manually matching with a mechanical long rod nozzle.
According to the length processing requirement of the expansion joint designed by the pipe gallery, the spliced pipe body is generally 20-30m, reinforcing ribs are penetrated into holes in the longitudinal direction, reinforcing steel bars are embedded into the embedded rib grooves and the annular grooves, and the joint is reinforced by electric welding; the head and the tail of the reinforcing rib can be provided with threads, the reinforcing rib is mechanically pulled, and after the screw cap is screwed up, the screw cap is welded firmly by electric welding. The reinforcing steel bars can be arranged in the blocks or the steel fibers are added in the formula during the production of the inner and outer arc mortise and tenon building blocks, so that the procedure of adding reinforcing steel bars during the later assembly is avoided. All welding spots are painted and sealed by graphene inorganic waterproof and anticorrosive paint.
After the integral pipe gallery is assembled, an annular drainage groove is formed on the outer surface of the pipe gallery, so that the sewage overflowed from the pipe can flow into a sewage drain groove of a fence hole cover plate arranged below the central line of the pipe gallery. The concrete block pier of fixed piping lane is equipped with to piping lane both sides, is equipped with the fender soil bank between mound and mound to prevent that the time owe silt and block the sewer ditch, implement the protection to piping lane barrel from another angle.
The above examples are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the spirit and scope of the present utility model. Various modifications and improvements can be made to the technical scheme of the utility model without departing from the design concept of the utility model, and the modifications and improvements fall into the novel protection scope of the utility model.

Claims (10)

1. The utility model provides a piping lane is assembled to circular arc building block which characterized in that: the arc mortise and tenon building blocks are assembled through mortise and tenon combinations, drainage grooves are formed in the outer surface of the pipe gallery after the pipe gallery is assembled, the arc mortise and tenon building blocks are formed by high-tonnage mechanical pressing, and the arc mortise and tenon building blocks are integral arc mortise and tenon building blocks or combined arc mortise and tenon building blocks, wherein the combined arc mortise and tenon building blocks are formed by combining inner arc mortise and tenon building blocks and outer arc mortise and tenon building blocks.
2. A modular tube rack as claimed in claim 1 wherein: the pipe gallery bottom ground sets up the escape canal along the central line, installs fence aperture apron on the escape canal, establishes the pipe gallery support mound in the both sides of ditch and pipe joint expansion joint department, establishes the fender soil bank between pipe gallery support mound and the pipe gallery support mound.
3. The arc building block for assembling the arc building block assembling pipe gallery of claim 1, which is characterized in that: the outer arc mortise and tenon building block is in a fan-shaped circular shape, comprises a building block main body, a mortise and tenon hole, wherein the mortise and tenon hole are arranged at intervals and are located in an arc of the building block main body, the mortise and tenon hole is in a dovetail structure, semicircular holes are formed in two sides of the long center of the mortise and tenon, an annular groove is formed in the building block main body, a circular through hole is formed in the annular groove at the center line of the mortise, a buried rib groove is formed in the building block main body at the circular through hole downwards along the center line of the mortise, and the buried rib groove extends to the mortise;
the utility model discloses a building block, including the building block owner body, lock tenon and mortise are the interval setting and are located the building block owner body circular arc outside, lock tenon and mortise are the forked tail structure, lock tenon long center department both sides all are equipped with the semicircle orifice, are equipped with annular groove on the building block owner body, and annular groove is equipped with circular through-hole in lock tenon central line department, and the building block owner body is equipped with the buried muscle recess that link up the lock tenon upwards along lock tenon central line in circular through-hole department.
4. The arc building block for assembling the arc building block assembling pipe gallery of claim 1, which is characterized in that: the outer arc mortise and tenon building block is in a fan-shaped circular shape, and comprises a building block main body, a mortise and tenon lock and mortise holes which are arranged at intervals and located in an arc of the building block main body, wherein the mortise and tenon lock and mortise holes are of dovetail structures, an annular groove is formed in the building block main body, a circular through hole is formed in the central line of the mortise, a triangular through hole is formed in the two connecting positions of the building block main body and the mortise and tenon lock, and a buried rib groove is formed in the surface of the end head of the circular through hole;
the inner circular arc mortise and tenon building block is wholly fan-shaped circular and comprises a building block main body, a lock tenon and mortise holes, wherein the lock tenon and the mortise holes are arranged at intervals and are positioned outside the circular arc of the building block main body, and other structures are identical with those of the outer circular arc mortise and tenon building block.
5. The circular arc block of claim 3 or 4, wherein: the two ends of the main body of the building block are provided with end semicircular holes, and when the building block is combined, the end semicircular holes of the two outer arc mortise and tenon building blocks form a circular hole.
6. The circular arc block of claim 5 wherein: the end surfaces of the two ends of the main body of the building block are provided with chamfers, and the two side edges of the main body of the building block are arc edges.
7. The circular arc block of claim 3 or 4, wherein: the two ends of the pipe body which are assembled by the staggered half-block height interlocking are flush with each other, and the outer circular arc mortise and tenon building blocks extend out; or one end is flush, and the inner arc mortise and tenon building blocks at one end extend out; or one end of the outer arc mortise and tenon building block extends out, and the other end of the inner arc mortise and tenon building block extends out.
8. The arc building block for assembling the arc building block assembling pipe gallery of claim 1, which is characterized in that: the integral arc mortise and tenon building block is characterized in that large through holes and movable tenons matched with the large through holes are formed in the building block main body at intervals, the movable tenons are solid or provided with through holes, annular grooves are respectively formed in the upper portion and the lower portion of the large through holes of the building block main body, circular through holes are formed in the central line of the wall of each adjacent large through hole in the annular groove, and rib burying grooves connected with the upper circular through holes and the lower circular through holes are formed in the annular grooves.
9. The circular arc block of claim 8 wherein: the large through hole is provided with a square through hole, an I-shaped through hole or a round through hole, and the movable lock tenon is correspondingly provided with a square movable lock tenon, an I-shaped movable lock tenon or a round movable lock tenon.
10. The circular arc block of claim 8 wherein: the two ends of the main body of the building block are provided with end semicircular holes, and when the two building blocks are combined, the end semicircular holes of the two building blocks form a circular hole;
or one end is provided with a semi-circular hole of the end, and the other end is provided with a semi-cylindrical lock tenon, and when the semi-cylindrical lock tenons are combined, the semi-cylindrical lock tenons and the semi-circular hole of the end form an interlocking structure.
CN202222965459.8U 2022-11-08 2022-11-08 Pipe gallery is assembled to circular arc building block and circular arc building block thereof Active CN220521404U (en)

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CN202222965459.8U CN220521404U (en) 2022-11-08 2022-11-08 Pipe gallery is assembled to circular arc building block and circular arc building block thereof

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