CN220519718U - Full-automatic high-pressure belt cleaning machine - Google Patents

Abstract

The utility model relates to the technical field of new energy strip cleaning, and discloses a full-automatic high-pressure strip cleaning machine. The hot air drying device comprises a frame, an unreeling device, a high-pressure anti-water-stringing cleaning device, a hot air drying device and a reeling device are sequentially arranged on the frame along the feeding direction of the strip, the unreeling device comprises an unreeling mechanism, a first deviation rectifying mechanism and a first tension control mechanism, and the reeling device comprises a second deviation rectifying mechanism, a second tension control mechanism and a reeling mechanism. According to the high-pressure anti-water-stringing cleaning device, the first deviation correcting mechanism, the first tension control mechanism, the second deviation correcting mechanism and the second tension control mechanism are matched for use, so that the strip can be rolled smoothly, and the rolling effect and the rolling efficiency are greatly improved; automatic cleaning is realized through unreeling, cleaning, drying and reeling, the process continuity is good, the cleaning efficiency and the cleaning quality are improved, and further the production efficiency and the production quality of factories are improved.

Description

Full-automatic high-pressure belt cleaning machine

Technical Field

The utility model relates to the technical field of new energy strip cleaning, in particular to a full-automatic high-pressure strip cleaning machine.

Background

Along with the development of the modern process of new energy industry, the front-end product manufacturing process of the lithium battery industry has higher and higher requirements, and along with the perfection of the cleaning process of the lithium belt product, the process requirements are more and more severe, and the conventional high-pressure cleaning equipment cannot meet the market demands; the working principle of the ultrasonic cleaning machine mainly comprises that a mixed solution of cleaning agent and water is pressurized to a certain pressure through the pressurizing system, and the mixed solution is sprayed to the surface of an object from a spraying device with a plurality of spraying holes.

The common cleaning machine in the current market is complex in structure, has no complete cleaning system, is low in cleaning efficiency and poor in cleaning quality, can not meet market demands in tension fluctuation large-tension control, can not be used for winding strips in an aligned mode, is poor in winding effect and is low in winding efficiency.

Disclosure of Invention

The utility model provides a full-automatic high-pressure belt cleaning machine, which aims to solve the problems of low belt cleaning efficiency, poor cleaning quality, poor belt rolling effect and low rolling efficiency of the conventional belt.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model discloses a full-automatic high-pressure belt cleaning machine which comprises a frame, wherein an unreeling device, a high-pressure anti-water-stringing cleaning device, a hot air drying device and a reeling device are sequentially arranged on the frame along the feeding direction of a belt, the unreeling device comprises an unreeling mechanism, a first deviation correcting mechanism and a first tension control mechanism, and the reeling device comprises a second deviation correcting mechanism, a second tension control mechanism and a reeling mechanism.

Further, a deviation correcting device is arranged between the high-pressure anti-water-flowing cleaning device and the hot air drying device, and a third deviation correcting mechanism is arranged on the deviation correcting device.

Further, the first mechanism of rectifying, the second mechanism of rectifying and third mechanism of rectifying are the same mechanism of rectifying, the mechanism of rectifying is including rectifying support, driver, rectifying the guide pulley, rectify and cross the roller, the roller mounting panel is crossed in rectifying of L shape, rectify sensor, rectify the controller, rectify and cross the roller mounting panel and rotate and set up on rectifying the support, the driver sets up rectify on the support, the driver is located rectify and cross roller mounting panel below, rectify the guide pulley lower extreme rotation and set up on the driver, rectify the guide pulley upper end with rectify and cross roller mounting panel bottom fixed connection, two rectify and cross the horizontal parallel rotation setting of roller and be in rectify and cross roller mounting panel inside wall, rectify the sensor the driver respectively with rectify controller electric connection.

Further, the first tension control mechanism and the second tension control mechanism are the same tension control mechanism, the tension control mechanism comprises a U-shaped tension control sensor mounting seat, a tension control sensor and a roller passing device, the roller passing device is rotatably arranged between two side walls of the tension control sensor mounting seat, and the tension control sensor is arranged at two ends of the roller passing device.

Further, high pressure prevents cluster water belt cleaning device includes the washing tank, the washing tank is provided with the upper cover, the washing tank is separated in proper order by the baffle and is high pressure thick washing tank, low pressure thick washing tank, high pressure washing tank, low pressure washing tank and pure water washing tank, high pressure thick washing tank low pressure thick washing tank the high pressure washing tank the low pressure washing tank with all the interval sets up a plurality of transfer rolls and a plurality of high pressure spray sets in the pure water washing tank, high pressure spray sets up to two high pressure spray sets of vertical distribution, the transfer rolls sets up to two rows of transfer rolls of vertical distribution, two rows transfer roll sets are located two rows between the high pressure spray sets, all be provided with relative air knife mechanism of blowing in low pressure thick washing tank, high pressure washing tank, low pressure washing tank and the pure water washing tank, relative air knife mechanism has the clearance that is used for through the strip, and upper and lower adjacent transfer rolls follow horizontal dislocation setting, high pressure spray sets with transfer rolls one-to-one, high pressure spray sets up to two rows of transfer rolls are located the at least one in the high pressure spray sets up to the adjacent washing tank and the pure water washing tank, the high pressure spray sets up down the at least one side of the transfer rolls is located in the groove.

Further, the high-pressure spraying device comprises a high-pressure pump, a pneumatic valve, a pressure sensor, a frequency converter, a spraying pipeline and a fan-shaped nozzle, wherein a water inlet of the high-pressure pump is communicated with an external water conveying pipeline, a water outlet of the high-pressure pump is communicated with the spraying pipeline, the pneumatic valve and the pressure sensor are sequentially arranged at one end, close to the high-pressure pump, of the spraying pipeline along the water flow direction, the pressure sensor and the high-pressure pump are respectively electrically connected with the frequency converter, a plurality of fan-shaped nozzles are arranged at one end, far away from the high-pressure pump, of the spraying pipeline, and the spraying direction of the fan-shaped nozzles is opposite to the conveying direction of the strip.

Further, the air knife blowing mechanism comprises a fan, an air pipe, a regulating valve and an air knife, an air outlet of the fan is communicated with an air inlet end of the air pipe, an air outlet end of the air pipe is communicated with the air knife, and the air pipe is provided with the regulating valve close to one end of the air knife.

Further, the extrusion is prevented cluster water mechanism includes square extrusion support, goes up extrusion roller and lower extrusion roller, lower extrusion roller rotates and sets up in the extrusion support, be provided with the last extrusion roller support of spill in the extrusion support, go up the opening orientation of extrusion roller support down the extrusion roller, it sets up to go up the extrusion roller rotation in the last extrusion roller support, go up the extrusion roller with have the clearance that is used for passing through the strip between the extrusion roller down, go up the axis of extrusion roller with the axis of extrusion roller is parallel down, extrusion support upper end top surface is provided with the cylinder, the piston rod hole has been seted up to extrusion support upper end top surface, the piston rod slip of cylinder pass the piston rod hole with go up extrusion roller support fixed connection, go up the extrusion roller support and seted up two guide axle holes, two guide axle holes set up relatively the both sides of cylinder, the guide axle hole is provided with linear bearing, the linear bearing sliding is provided with the guide axle, the guide axle passes corresponding the guide axle hole with go up extrusion roller support fixed connection.

Further, the high-pressure rough washing tank, the low-pressure rough washing tank, the high-pressure washing tank, the low-pressure washing tank and the pure water washing tank are all provided with overflow ports, every overflow port below all is provided with the aqua storage tank, the aqua storage tank with the correspondence the overflow port intercommunication, the aqua storage tank that the pure water washing tank corresponds with the outside water pipe intercommunication of low-pressure washing tank, the aqua storage tank that the low-pressure washing tank corresponds with the outside water pipe intercommunication of high-pressure washing tank, the aqua storage tank that the high-pressure washing tank corresponds with the outside water pipe intercommunication of low-pressure rough washing tank, the aqua storage tank that the low-pressure rough washing tank corresponds with the outside water pipe intercommunication of high-pressure rough washing tank.

Further, the hot air drying device comprises a shell, the shell comprises outer plywood and inner plywood, have the cavity between outer plywood and the inner plywood, be provided with the heat preservation in the cavity, the guard gate has been seted up to the casing lateral wall, the casing top install with air-out fan and the air inlet fan of the inside intercommunication of casing, be provided with heating rod, temperature sensor and controller in the casing, heating rod temperature sensor the air-out fan the air inlet fan respectively with controller electric connection.

The beneficial effects of the utility model are as follows: according to the full-automatic high-pressure belt cleaning machine, the first deviation correcting mechanism corrects the angle of the belt materials discharged by the unreeling mechanism and prevents the belt materials from deviating; the first tension control mechanism keeps the tension of the strip stable and avoids wrinkling or breakage of the strip; the first deviation correcting mechanism and the first tension control mechanism realize smooth unreeling. The second deviation correcting mechanism adjusts and corrects the angle of the strip so as to lead the deviated strip to run rightly, thereby being convenient for Ji Shoujuan; the second tension control mechanism further stabilizes the tension of the strip and further prevents the strip from wrinkling or breaking. The first deviation correcting mechanism, the first tension control mechanism, the second deviation correcting mechanism and the second tension control mechanism are matched for use, so that the strip is wound smoothly, and the winding effect and the winding efficiency are greatly improved. The strip is unreeled through the unreeling device, enters the high-pressure water-flowing-preventing cleaning device, is cleaned in high efficiency and high quality, enters the hot air drying device for drying after cleaning, is rolled by the rolling device for standby, realizes automatic cleaning through unreeling, cleaning, drying and rolling, has good process continuity, and improves the cleaning efficiency and the cleaning quality, thereby improving the production efficiency and the production quality of factories.

Drawings

FIG. 1 is a schematic view of the construction of a fully automatic strip high pressure washer of the present utility model;

FIG. 2 is a schematic view of the structure of the high-pressure anti-water-running cleaning device in the embodiment;

FIG. 3 is a schematic diagram of a deviation correcting device in an embodiment;

fig. 4 is a schematic structural view of a hot air drying device in the embodiment;

FIG. 5 is a schematic view of the structure of the extrusion water-run preventing mechanism in the embodiment;

FIG. 6 is a schematic diagram of the structure of the deviation rectifying mechanism in the embodiment;

fig. 7 is a schematic structural view of the tension control mechanism in the embodiment.

Reference numerals: the unreeling device 1, the first tension control mechanism 101, the tension control sensor mounting seat 1011, the passing roller 1012, the tension control sensor 1013, the first deviation rectifying mechanism 102, the deviation rectifying passing roller 1021, the deviation rectifying support 1022, the deviation rectifying guide wheel 1023, the driver 1024, the deviation rectifying controller 1025, the deviation rectifying sensor 1026, the deviation rectifying passing roller mounting plate 1027, the unreeling mechanism 103, the high-pressure anti-stringing cleaning device 2, the conveying roller 201, the high-pressure spraying device 202, the high-pressure rough washing tank 203, the air knife blowing mechanism 204, the low-pressure rough washing tank 205, the upper cover 206, the high-pressure washing tank 207, the partition 208, the low-pressure washing tank 209, the extrusion anti-stringing mechanism 2010, the cylinder 20101, the guide shaft 20102, the linear bearing 20103, the upper extrusion roller support 20104, the upper extrusion roller 20105, the lower extrusion roller 20106, the extrusion support 20107, pure water 2011, the water storage tank 2012, the soaking tank 2013, the deviation rectifying device 3, the third deviation rectifying mechanism 301, the hot air drying device 4, the air outlet fan 401, the air inlet fan 402, the heating rod 403, the outer layer 405, the heat preservation layer 405, the inner layer 501, the second layer plate 503, the second layer laminate mechanism 5, the second layer laminate 5, the stand 6, the tension control mechanism 6, and the frame 6.

Detailed Description

The utility model will be further described with reference to the drawings and examples.

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7, the full-automatic high-pressure belt cleaning machine of the utility model comprises a rack 7, wherein an unreeling device 1, a high-pressure anti-water-stringing cleaning device 2, a hot air drying device 4 and a reeling device 5 are sequentially arranged on the rack 7 along the feeding direction of a belt material 6, the unreeling device 1 comprises an unreeling mechanism 103, a first deviation rectifying mechanism 102 and a first tension control mechanism 101, and the reeling device 5 comprises a second deviation rectifying mechanism 501, a second tension control mechanism 503 and a reeling mechanism 502.

The full-automatic high-pressure belt cleaning machine based on the structure can be used for correcting the angle of the belt material 6 discharged by the unreeling mechanism by the first deviation correcting mechanism 102, so as to prevent the belt material 6 from deviating; the first tension control mechanism 101 keeps the tension of the strip material 6 stable to avoid wrinkling or breakage of the strip material 6; the first deviation correcting mechanism 102 and the first tension control mechanism 101 realize smooth unreeling. The second deviation correcting mechanism 501 adjusts and corrects the angle of the strip material 6 to ensure that the deviated strip material 6 is deviated, thereby being convenient for the deviation correcting Ji Shoujuan; the second tension control mechanism 503 further stabilizes the tension of the strip material 6, further avoiding wrinkling or breakage of the strip material 6. The first deviation rectifying mechanism 102, the first tension control mechanism 101, the second deviation rectifying mechanism 501 and the second tension control mechanism 503 are matched together for use, so that the strip 6 is smoothly rolled, and the rolling effect and the rolling efficiency are greatly improved. The strip 6 is unreeled through the unreeling device 1, the strip 6 enters the high-pressure anti-water-flowing cleaning device 2, the strip 6 is cleaned in high efficiency and high quality, the cleaned strip 6 enters the hot air drying device 4 for drying, the reeling device 5 is reeled for standby, automatic cleaning is realized through unreeling, cleaning, drying and reeling, the process continuity is good, the production flow is stable, the working efficiency is high, the device is suitable for mass production, the cleaning efficiency and the cleaning quality are greatly improved, and therefore, the production efficiency and the quality of factories are improved, and meanwhile, the production cost is reduced.

Preferably, a deviation rectifying device 3 is arranged between the high-pressure anti-water-flowing cleaning device 2 and the hot air drying device 4, and the deviation rectifying device 3 is provided with a third deviation rectifying mechanism 301.

The third deviation rectifying mechanism 301 rectifies the angle of the strip material 6, so that the deviated strip material 6 is deviated, and the cleaned strip material 6 smoothly enters the hot air drying device 4.

The first deviation rectifying mechanism 102, the second deviation rectifying mechanism 501 and the third deviation rectifying mechanism 301 are identical deviation rectifying mechanisms, the deviation rectifying mechanisms comprise deviation rectifying supports 1022, drivers 1024, deviation rectifying guide wheels 1023, deviation rectifying and passing rollers 1021, an L-shaped deviation rectifying and passing roller mounting plate 1027, deviation rectifying sensors 1026 and deviation rectifying controllers 1025, the deviation rectifying and passing roller mounting plate 1027 is rotatably arranged on the deviation rectifying supports 1022, the drivers 1024 are located below the deviation rectifying and passing roller mounting plate 1027, the lower ends of the deviation rectifying guide wheels 1023 are rotatably arranged on the drivers 1024, the upper ends of the deviation rectifying guide wheels 1023 are fixedly connected with the bottoms of the deviation rectifying and passing roller mounting plates 1027, the two deviation rectifying and passing rollers 1021 are transversely and parallelly rotatably arranged on the inner side walls of the deviation rectifying and passing roller mounting plate 1027, and the deviation rectifying sensors 1026 and the drivers 1024 are respectively electrically connected with the deviation rectifying controllers 1025.

The deviation correcting sensor 1026 sends out ultrasonic signals to detect the running condition of the strip 6, the detected signals are sent to the deviation correcting controller 1025, the deviation correcting controller 1025 instructs the driver 1024 to run according to the judgment, the driver 1024 controls the deviation correcting guide wheel 1023 to adjust the angle of the deviation correcting roller 1021, and finally the correction of the deviated strip 6 is realized. If the normal conveying of the strip material 6 does not deviate, the deviation correcting sensor 1026 transmits a normal conveying signal to the deviation correcting controller 1025, and the deviation correcting controller 1025 does not send a starting instruction to the driver 1024 after judging, so that the strip material 6 is conveyed normally. If the strip material 6 is deviated, the strip material 6 passes through the deviation correcting sensor 1026, the deviation correcting sensor 1026 sends a deviation correcting signal of the strip material 6 to the deviation correcting controller 1025, after the deviation correcting controller 1025 judges, a starting instruction, a deviation correcting direction and a deviation correcting angle are sent to the driver 1024, and the driver 1024 starts the angle for enabling the deviation correcting guide wheel 1023 to rotate towards the deviation correcting direction, so that the deviation correction of the strip material 6 is completed. The roller mounting panel 1027 is crossed in the rectifying support 1022 through the pivot rotation setting, and the upper end of pivot and roller mounting panel 1027 fixed connection are crossed in the rectifying, and the lower extreme of pivot and rectifying support 1022 rotate the setting. The driver 1024 includes a rotary motor, and the lower end of the deviation correcting guide wheel 1023 is fixedly connected with the rotating shaft of the rotary motor. The number of the deviation correcting guide wheels 1023 is two, and the two deviation correcting guide wheels 1023 synchronously rotate

The first tension control mechanism 101 and the second tension control mechanism 503 are the same tension control mechanism, the tension control mechanism includes a U-shaped tension control sensor mounting base 1011, a tension control sensor 1013, and a roller 1012, the roller 1012 is rotatably disposed between two side walls of the tension control sensor mounting base 1011, and the tension control sensor 1013 is disposed at two ends of the roller 1012.

The strip material 6 passes through the roller 1012, the strip material 6 generates tension on the roller 1012, the tension control sensor 1013 detects tension data, the controller judges the data, and the controller controls the unreeling speed of the unreeling mechanism 103. The unreeling mechanism 103 comprises a rotating wheel and an unreeling motor, the unreeling motor is electrically connected with a controller, and the controller controls the output power of the unreeling motor to control the unreeling speed of the unreeling mechanism 103.

Specifically, the high-pressure anti-water-flowing cleaning device 2 comprises a cleaning tank, the cleaning tank is provided with an upper cover 206, the cleaning tank is sequentially divided into a high-pressure rough cleaning tank 203, a low-pressure rough cleaning tank 205, a high-pressure cleaning tank 207, a low-pressure cleaning tank 209 and a pure water cleaning tank 2011 by a partition plate 208, a plurality of conveying rollers 20101 and a plurality of high-pressure spraying devices 202 are respectively arranged in the high-pressure rough cleaning tank 203, the low-pressure rough cleaning tank 205, the high-pressure cleaning tank 207, the low-pressure cleaning tank 209 and the pure water cleaning tank 2011 at intervals, the high-pressure spraying devices 202 are arranged into two high-pressure spraying device groups which are vertically distributed, the conveying rollers 20101 are arranged into two conveying roller groups which are vertically distributed, the two conveying roller groups are positioned between the two high-pressure spraying device groups, the low-pressure rough washing tank 205, the high-pressure washing tank 207, the low-pressure washing tank 209 and the pure water washing tank 2011 are respectively provided with opposite air knife blowing mechanisms 204, gaps for passing through strips are reserved between the opposite air knife blowing mechanisms 204, the conveying rollers 20101 which are adjacent up and down are arranged in a staggered mode along the transverse direction, the high-pressure spraying devices 202 and the conveying rollers 20101 are in one-to-one correspondence, the high-pressure spraying devices 202 are respectively arranged above the corresponding conveying rollers 20101 and below the conveying rollers 20101 which are adjacent down, a soaking tank 2013 is arranged in the high-pressure rough washing tank 203, at least one descending conveying roller 20101 is positioned in the soaking tank 2013, and extrusion anti-stringing mechanisms 2010 are respectively arranged at the tail ends of the low-pressure washing tank and the pure water washing tank 2011.

The baffle 208 separates the washing tanks of the five different washing procedures from the high-pressure rough washing tank 203, the low-pressure rough washing tank 205, the high-pressure washing tank 207, the low-pressure washing tank 209 and the pure water washing tank 2011 which are sequentially arranged, so that the cross flow pollution of the washing liquid in each washing tank is effectively blocked, the occurrence of the water-crossing phenomenon in the belt cleaning process is effectively avoided, the large-area pollution of water is avoided, and the water in each washing tank can be reused, thereby greatly saving water resources. The extrusion water-flowing preventing mechanism 2010 arranged at the tail ends of the low-pressure cleaning tank 209 and the pure water cleaning tank 2011 can effectively squeeze out residual sewage brought by the strip 6 from the high-pressure rough cleaning tank 203, the low-pressure rough cleaning tank 205 and the high-pressure cleaning tank 207, reduce pollution caused by the residual sewage to the low-pressure cleaning tank 209 and the pure water cleaning tank 2011, avoid water flowing caused by the residual sewage, further improve water flowing preventing capability of the high-pressure water flowing preventing cleaning device and further save water resources. The air knife blowing mechanisms 204 are oppositely arranged in the low-pressure rough cleaning tank 205, the high-pressure cleaning tank 207, the low-pressure cleaning tank 209 and the pure water cleaning tank 2011, and the strip 6 passes through a gap between the two air knife blowing mechanisms 204 which are oppositely arranged, so that cleaning liquid and stains brought out of the previous cleaning tank by the strip 6 can be effectively blown off, pollution of the cleaning liquid and the stains to the next cleaning tank is reduced, water stringing caused by the stains is avoided, the water stringing preventing capability of the high-pressure water stringing preventing cleaning device is further improved, and water resources are further saved; the cleaning liquid and the stains carried out by the previous cleaning tank are blown off, so that the cleaning efficiency and the cleaning quality are improved; such as the air knife blowing mechanism 204 in the low pressure rough cleaning tank 205 (the latter cleaning tank) blowing off the cleaning liquid and the stains on the strip material 6 carried out from the high pressure rough cleaning tank 203 (the former cleaning tank), the air knife blowing mechanism 204 in the high pressure cleaning tank 207 (the latter cleaning tank) blowing off the cleaning liquid and the stains on the strip material 6 carried out from the low pressure rough cleaning tank 205 (the former cleaning tank), the air knife blowing mechanism 204 in the low pressure cleaning tank 209 (the latter cleaning tank) blowing off the cleaning liquid and the stains on the strip material 6 carried out from the high pressure cleaning tank 207 (the former cleaning tank), and the air knife blowing mechanism 204 in the pure water cleaning tank 2011 (the latter cleaning tank) blowing off the cleaning liquid and the stains on the strip material 6 carried out from the low pressure cleaning tank 209 (the former cleaning tank). The oppositely arranged air knife blowing mechanisms 204 blow air to the upper surface and the lower surface of the strip material 6 simultaneously, so that residual stains on the strip material 6 can be effectively blown off. In the cleaning process of the strip material 6, the strip material 6 firstly passes through the high-pressure rough cleaning tank 203 to clean most of stains; then the residual stains are cleaned off through a low-pressure rough cleaning tank 205; then cleaning the cleaning liquid and residual stains brought by the rough cleaning tank through a high-pressure cleaning tank 207; then the residual cleaning liquid and residual stains are cleaned through a low-pressure cleaning tank 209; finally, cleaning by the pure water cleaning tank 2011, and cleaning residual cleaning liquid and residual stains by a small amount again to obtain a clean strip material 6; the strip 6 which is clean and is required by industry is obtained through five times of continuous cleaning, repeated cleaning is not needed, and thus the cleaning efficiency and the cleaning quality are effectively improved. The conveying roller 201 is located between two high-pressure spraying device groups, the belt material 6 is driven to move through rotation of the conveying roller 201, and the high-pressure spraying device 202 can spray and clean the upper surface and the lower surface of the belt material, so that the cleaning efficiency and the cleaning quality are improved. The high-pressure rough washing tank 203 is internally provided with a soaking tank 2013, at least one conveying roller 20101 is positioned in the soaking tank 2013, and when the strip 6 passes through the conveying roller 20101, the soaking liquid in the soaking tank 2013 fully soaks the strip 6, so that the cleaning quality is improved; in addition, the high-pressure water-flowing-preventing cleaning device effectively prevents water flowing, improves cleaning efficiency and cleaning quality, and further improves cleaning efficiency and cleaning quality of the full-automatic belt high-pressure cleaning machine.

Specifically, the high-pressure spraying device 202 includes a high-pressure pump, a pneumatic valve, a pressure sensor, a frequency converter, a spraying pipeline and a fan-shaped nozzle, wherein a water inlet of the high-pressure pump is communicated with an external water conveying pipeline, a water outlet of the high-pressure pump is communicated with the spraying pipeline, the spraying pipeline is close to one end of the high-pressure pump, the pneumatic valve and the pressure sensor are sequentially arranged at one end of the high-pressure pump along the water flow direction, the pressure sensor and the high-pressure pump are respectively electrically connected with the frequency converter, one end, far away from the high-pressure pump, of the spraying pipeline is provided with a plurality of fan-shaped nozzles, and the spraying direction of the fan-shaped nozzles is opposite to the conveying direction of the strip 6.

The pressure sensor collects water pressure signals in the spraying pipeline, the collected water pressure signals are transmitted to the frequency converter, and the frequency converter adjusts the power of the high-pressure pump according to the water pressure, so that the spraying speed of the fan-shaped nozzle is adjusted to meet the spraying requirements of different strips, such as too low water pressure in the spraying pipeline, and the power of the high-pressure pump is increased; the water pressure in the shower pipeline is too high, so that the power of the high-pressure pump is reduced, and the shower pipeline is very convenient. The pressure sensor and the pneumatic valve are respectively and electrically connected with the controller, the pressure sensor collects water pressure signals in the spraying pipeline, the collected water pressure signals are transmitted to the controller, the controller instructs the pneumatic valve to control the flow of liquid in the spraying pipeline, so that the pneumatic valve can further control the flow of liquid in the spraying pipeline, the spraying speed of the fan-shaped nozzle is controlled, if the water pressure in the spraying pipeline is too high, the controller instructs the pneumatic valve to reduce open flow, the water pressure in the spraying pipeline is too low, and the controller instructs the pneumatic valve to increase open flow. The power sources of the high-pressure pump, the pressure sensor, the frequency converter and the controller come from an external power source. Compared with a cylindrical nozzle, the fan-shaped nozzle has the characteristics of good jet compactness, large spray diffusion range change, large spray cleaning area and the like, and the spray cleaning efficiency is effectively improved. All fan-shaped nozzles are uniformly distributed on the spray pipeline. The spraying direction of the fan-shaped nozzle is opposite to the conveying direction of the strip 6, so that the impact force between water flow and the surface of the strip 6 is increased, and the strip 6 can be better cleaned by reverse spraying. The same spraying rate (the power of the high-pressure pump is the same), the reverse spraying effect is better, and the energy can be saved.

Wherein, the liquid outlet pressure of the fan-shaped nozzle is P, P is less than or equal to 1MPa and less than or equal to 12MPa, the flow of the high-pressure pump is Q,120L/min is less than or equal to Q, and the power of the high-pressure pump is P,20KW is less than or equal to P. The liquid outlet pressure p of the fan-shaped nozzle can be adjusted according to the cleaning requirement, such as 1MPa, 2MPa, 3MPa, 5MPa, 8MPa, 12MPa and the like. The flow rate Q of the high-pressure pump can be adjusted according to the cleaning requirement, such as 120L/min, 130L/min, 140L/min and the like. The power P of the high-pressure pump can be adjusted according to the cleaning requirements, such as 20KW, 21KW, 22KW, 25KW, 30KW and the like.

Specifically, the air knife blowing mechanism 204 includes a fan, an air pipe, a regulating valve and an air knife, an air outlet of the fan is communicated with an air inlet end of the air pipe, an air outlet end of the air pipe is communicated with the air knife, and the air pipe is provided with the regulating valve close to one end of the air knife.

The air knife blowing mechanism 204 provides wind force by a fan or compressed air, and the compressed air is blown out at a high speed by an air flow sheet with a thickness of only 0.05 mm after entering the air knife. Through the coanda effect principle and the special geometric shape of the air knife, the thin air curtain can be 30-40 times larger than the ambient air, so that a thin high-strength impact air curtain with atmospheric air flow is formed. The air knife is divided into a standard air knife and a super air knife from the working mode, the air curtain of the standard air knife is deflected by 90 degrees and then blown out, the air curtain of the super air knife is horizontally blown out to form high-strength impact air flow, and the air knife is applied to occasions such as water removal, air blowing, dust removal, cleaning, drying, cooling and the like. The regulating valve is arranged on the air pipe close to one end of the air knife, can also be arranged on the air pipe close to one end of the fan, and can be regulated according to regulation convenience.

The extrusion anti-water-stringing mechanism 2010 comprises a square extrusion support 20107, an upper extrusion roller 20105 and a lower extrusion roller 20106, the lower extrusion roller 20106 is rotatably arranged in the extrusion support 20107, a U-shaped upper extrusion roller support 20104 is arranged in the extrusion support 20107, an opening of the upper extrusion roller support 20104 faces the lower extrusion roller 20106, the upper extrusion roller 20105 is rotatably arranged in the upper extrusion roller support 20104, a gap for passing through a strip 6 is reserved between the upper extrusion roller 20105 and the lower extrusion roller 20106, an axis of the upper extrusion roller 20105 is parallel to an axis of the lower extrusion roller 20106, a cylinder 20101 is arranged on the top surface of the upper end of the extrusion support 20107, a piston rod hole is formed in the top surface of the upper end of the extrusion support 20107, a piston rod of the cylinder 20101 slides through the piston rod hole to be fixedly connected with the upper extrusion roller support 20104, two guide shaft holes are formed in the upper extrusion roller support 20104, two guide shaft holes are oppositely arranged on two sides of the upper extrusion roller 20105, the guide shaft 03 is correspondingly connected with the guide shaft 20102, and the guide shaft 03 is correspondingly connected with the guide shaft 20102.

The strip 6 passes through a gap between the upper squeeze roller 20105 and the lower squeeze roller 20106, a piston rod of the cylinder 20101 works on the cylinder 20101 to press the upper squeeze roller support 20104, the upper squeeze roller support 20104 drives the upper squeeze roller 20105 to move towards the lower squeeze roller 20106, the upper squeeze roller 20105 is pressed on the upper surface of the strip 6, the strip 6 drives the upper squeeze roller 20105 and the lower squeeze roller 20106 to rotate, the upper squeeze roller 20105 and the lower squeeze roller 20106 squeeze the strip 6, residual moisture on the upper surface and the lower surface of the strip 6 is squeezed out, and the strip 6 with different thicknesses can be adapted. The outer diameter of the linear bearing 20103 is larger than the inner diameter of the guide shaft hole, so that the linear bearing 20103 is covered on the guide shaft hole. The guide shaft 20102 plays a guiding role in guiding the upper squeeze roller holder 20104 and the upper squeeze roller 20105 to move up and down along the axial direction of the guide shaft 20102 toward the lower squeeze roller 20106. The guide shafts 20102 play a role in limiting and keeping the axis of the upper extrusion roller 20105 parallel to the axis of the lower extrusion roller 20106 together with the piston rod of the cylinder 20101, the two guide shafts 20102 play a role in better limiting and keeping the axis of the upper extrusion roller 20105 parallel to the axis of the lower extrusion roller 20106, the upper extrusion roller 20105 and the lower extrusion roller 20106 uniformly extrude the strip 6, water is remained in the better extruded strip 6, and meanwhile, the thickness inconsistency caused by extrusion deformation of the strip 6 is prevented. Further, the upper squeeze roll 20105 is collinear with the center of the lower squeeze roll 20106. The linear bearing 20103 may be a sleeve, and the guide shaft 20102 may be a guide rod slidably disposed in the sleeve. The cylinder 20101 may be a motor or a jack or an electric jack.

Preferably, the high-pressure rough wash tank 203, the low-pressure rough wash tank 205, the high-pressure wash tank 207, the low-pressure wash tank 209 and the pure water wash tank 2011 are all provided with water overflow ports, each water overflow port is provided with a water storage tank 2012 below, the water storage tanks 2012 are communicated with the corresponding water overflow ports, the water storage tanks 2012 corresponding to the pure water wash tank 2011 are communicated with the external water delivery pipeline of the low-pressure wash tank 209, the water storage tanks 2012 corresponding to the low-pressure wash tank 209 are communicated with the external water delivery pipeline of the high-pressure wash tank 207, the water storage tanks 2012 corresponding to the high-pressure wash tank 207 are communicated with the external water delivery pipeline of the low-pressure rough wash tank 205, and the water storage tanks 2012 corresponding to the low-pressure rough wash tank 205 are communicated with the external water delivery pipeline of the high-pressure rough wash tank 203.

The overflow port is arranged to enable the cleaning liquid in the high-pressure rough cleaning tank 203, the low-pressure rough cleaning tank 205, the high-pressure cleaning tank 207, the low-pressure cleaning tank 209 and the pure water cleaning tank 2011 to flow into the corresponding water storage tank 2012, the water storage tank 2012 corresponding to the pure water cleaning tank 2011 is communicated with an external water conveying pipeline of the low-pressure cleaning tank 209, and the water used for cleaning the pure water cleaning tank 2011 is used for cleaning the low-pressure cleaning tank 209 again; the water storage tank 2012 corresponding to the low-pressure cleaning tank 209 is communicated with an external water conveying pipeline of the high-pressure cleaning tank 207, and the water used for cleaning the low-pressure cleaning tank 209 is used for cleaning the high-pressure cleaning tank 207 again; the water storage tank 2012 corresponding to the high-pressure cleaning tank 207 is communicated with an external water conveying pipeline of the low-pressure rough cleaning tank 205, and the water used for cleaning the high-pressure cleaning tank 207 is used for cleaning the low-pressure rough cleaning tank 205 again; the water storage tank 2012 corresponding to the low-pressure rough washing tank 205 is communicated with the external water pipeline of the high-pressure rough washing tank 203, and the water used for cleaning the low-pressure rough washing tank 205 is used for cleaning the high-pressure rough washing tank 203 again; if clean water is added for cleaning the pure water cleaning tank 2011, overflow is recycled to a water storage tank 2012 corresponding to the pure water cleaning tank 2011 for cleaning the low-pressure cleaning tank 209, overflow is recycled to a water storage tank 2012 corresponding to the low-pressure cleaning tank 209 for cleaning the high-pressure cleaning tank 207, overflow is recycled to a water storage tank 2012 corresponding to the high-pressure cleaning tank 207 for cleaning the low-pressure rough cleaning tank 205, overflow is recycled to a water storage tank 2012 corresponding to the low-pressure rough cleaning tank 205 for cleaning the high-pressure rough cleaning tank 203, and a countercurrent cleaning mode is adopted, so that clean water is added once, and the clean water is repeatedly used for many times, thereby greatly saving water resources. The overflow ports may be provided on the bottom end side walls or the bottom wall of the high-pressure rough cleaning tank 203, the low-pressure rough cleaning tank 205, the high-pressure cleaning tank 207, the low-pressure cleaning tank 209, and the pure water cleaning tank 2011, respectively.

The hot air drying device 4 comprises a shell, the shell is composed of an outer layer plate 404 and an inner layer plate 406, a cavity is formed between the outer layer plate 404 and the inner layer plate 406, a heat preservation layer 405 is arranged in the cavity, a protective door is arranged on the side wall of the shell, an air outlet fan 401 and an air inlet fan 402 which are communicated with the inside of the shell are arranged at the top of the shell, a heating rod 403, a temperature sensor and a controller are arranged in the shell, and the heating rod 403, the temperature sensor, the air outlet fan 401 and the air inlet fan 402 are respectively electrically connected with the controller.

In the drying process of the hot air drying device 4, the drying temperature in the shell is more than 120 ℃. The air quantity is controlled by controlling the output power of the respective motors of the air outlet fan 401 and the air inlet fan 402 when the motors work. The plurality of heating rods 403 are uniformly distributed in the shell of the hot air drying device 4 to uniformly heat the air of the shell, so that the heating efficiency is improved, and the heating rods 403 are arranged on the inner wall of the shell or a bracket is arranged in the shell to mount the heating rods 403. The temperature sensor can be electrically connected with the display to monitor the temperature change in the shell in real time. The heating rod 403, the temperature sensor, the air outlet fan 401 and the air inlet fan 402 are respectively and electrically connected with the controller, the controller instructs the heating rod 403, the air outlet fan 401 and the air inlet fan 402 to work according to data fed back by the temperature sensor, circulation heating is achieved, the temperature of air in the shell is maintained at the degree required by drying, the strip 6 is dried better, meanwhile, energy conservation and emission reduction are achieved, and the controller is a PLC. Wherein the hot air drying device 4 can also adopt an infrared drying device.

Claims (10)

1. The utility model provides a full-automatic strip high pressure cleaning machine, includes frame (7), characterized by, unreeling device (1), high pressure are prevented cluster water belt cleaning device (2), hot-blast drying device (4) and coiling mechanism (5) have been set gradually along strip (6) direction of feed on frame (7), unreeling device (1) are including unreeling mechanism (103), first mechanism (102) and first tension control mechanism (101) rectify, coiling mechanism (5) are including second mechanism (501), second tension control mechanism (503) and coiling mechanism (502) rectify.

2. The full-automatic high-pressure belt cleaning machine according to claim 1, wherein a deviation rectifying device (3) is arranged between the high-pressure water-flowing-preventing cleaning device (2) and the hot air drying device (4), and the deviation rectifying device (3) is provided with a third deviation rectifying mechanism (301).

3. The full-automatic belt high-pressure cleaning machine according to claim 2, wherein the first deviation rectifying mechanism (102), the second deviation rectifying mechanism (501) and the third deviation rectifying mechanism (301) are identical deviation rectifying mechanisms, each deviation rectifying mechanism comprises a deviation rectifying support (1022), a driver (1024), a deviation rectifying guide wheel (1023), a deviation rectifying roller (1021), an L-shaped deviation rectifying roller mounting plate (1027), a deviation rectifying sensor (1026) and a deviation rectifying controller (1025), the deviation rectifying roller mounting plate (1027) is rotatably arranged on the deviation rectifying support (1022), the driver (1024) is arranged below the deviation rectifying roller mounting plate (1027), the lower ends of the deviation rectifying guide wheels (1023) are rotatably arranged on the driver (1024), the upper ends of the deviation rectifying guide wheels (1023) are fixedly connected with the bottoms of the deviation rectifying roller mounting plate (1027), the two deviation rectifying roller (1021) are horizontally and parallelly rotatably arranged on the deviation rectifying roller mounting plate (1027), and the driver (1024) and the sensor (1025) are electrically connected with the deviation rectifying sensor (1025).

4. A full automatic high pressure cleaning machine for strip material according to claim 3, wherein the first tension control mechanism (101) and the second tension control mechanism (503) are the same tension control mechanism, the tension control mechanism comprises a U-shaped tension control sensor mounting seat (1011), a tension control sensor (1013) and a passing roller (1012), the passing roller (1012) is rotatably arranged between two side walls of the tension control sensor mounting seat (1011), and the tension control sensor (1013) is arranged at two ends of the passing roller (1012).

5. The full-automatic high-pressure belt cleaning machine according to claim 1, wherein the high-pressure water-anti-stringing cleaning device (2) comprises a cleaning tank, the cleaning tank is provided with an upper cover (206), the cleaning tank is sequentially divided into a high-pressure rough cleaning tank (203), a low-pressure rough cleaning tank (205), a high-pressure cleaning tank (207), a low-pressure cleaning tank (209) and a pure water cleaning tank (2011) by a partition plate (208), the high-pressure rough cleaning tank (203), the low-pressure rough cleaning tank (205), the high-pressure cleaning tank (207), the low-pressure cleaning tank (209) and the pure water cleaning tank (2011) are respectively provided with a plurality of conveying rollers (201) and a plurality of high-pressure spraying devices (202) at intervals, the high-pressure spraying devices (202) are respectively provided with two vertically distributed high-pressure spraying device groups, the conveying rollers (201) are respectively provided with two vertically distributed conveying roller groups, the two conveying roller groups are positioned between the two high-pressure spraying device groups, the low-pressure rough cleaning tank (205), the high-pressure cleaning tank (207), the low-pressure cleaning tank (207) and the pure water cleaning tank (201) are respectively provided with a corresponding air blowing mechanism (201) and a blowing mechanism (201) which is respectively arranged in the air blowing mechanism (201) and the cleaning device (201) which is arranged in a horizontal direction, the high-pressure spraying device (202) is respectively arranged above the corresponding upward conveying roller (201) and below the conveying roller (201) in the adjacent downward direction, a water soaking groove (2013) is formed in the high-pressure rough cleaning groove (203), at least one downward conveying roller (201) is located in the water soaking groove (2013), and extrusion water-mixing preventing mechanisms (2010) are respectively arranged at the tail ends of the low-pressure cleaning groove and the pure water cleaning groove (2011).

6. The full-automatic high-pressure belt cleaning machine according to claim 5, wherein the high-pressure spraying device (202) comprises a high-pressure pump, a pneumatic valve, a pressure sensor, a frequency converter, a spraying pipeline and a fan-shaped nozzle, a water inlet of the high-pressure pump is communicated with an external water conveying pipeline, a water outlet of the high-pressure pump is communicated with the spraying pipeline, the pneumatic valve and the pressure sensor are sequentially arranged at one end, close to the high-pressure pump, of the spraying pipeline along the water flow direction, the pressure sensor and the high-pressure pump are respectively electrically connected with the frequency converter, a plurality of fan-shaped nozzles are arranged at one end, far away from the high-pressure pump, of the spraying pipeline, and the spraying direction of the fan-shaped nozzles is opposite to the conveying direction of the belt material (6).

7. The full-automatic high-pressure belt cleaning machine according to claim 5, wherein the air knife blowing mechanism (204) comprises a fan, an air pipe, a regulating valve and an air knife, an air outlet of the fan is communicated with an air inlet end of the air pipe, an air outlet end of the air pipe is communicated with the air knife, and the regulating valve is arranged at one end, close to the air knife, of the air pipe.

8. The full-automatic strip high-pressure washer according to claim 5, wherein the extrusion water-preventing mechanism (2010) comprises a square extrusion support (20107), an upper extrusion roller (20105) and a lower extrusion roller (20106), the lower extrusion roller (20106) is rotatably arranged in the extrusion support (20107), a U-shaped upper extrusion roller support (20104) is arranged in the extrusion support (20107), an opening of the upper extrusion roller support (20104) faces the lower extrusion roller (20106), the upper extrusion roller (20105) is rotatably arranged in the upper extrusion roller support (20104), a gap for passing through a strip (6) is reserved between the upper extrusion roller (20105) and the lower extrusion roller (20106), an axis of the upper extrusion roller (20105) is parallel to an axis of the lower extrusion roller (20106), a cylinder (20101) is arranged on the upper end top surface of the extrusion support (20107), a guide hole (20101) is arranged on the upper end top surface of the extrusion support (20107), a piston rod (20103) is arranged in a sliding manner, the piston rod (20102) is connected with the piston rod (20102) through the guide holes (20104), the piston rod (20103) is arranged on the piston rod (20102) in a sliding manner, the piston rod (20101) is provided with the piston rod (20102), the guide shafts (20102) penetrate through the corresponding guide shaft holes and are fixedly connected with the upper squeeze roller support (20104).

9. The full-automatic strip high-pressure washer according to claim 5, wherein the high-pressure rough washing tank (203), the low-pressure rough washing tank (205), the high-pressure washing tank (207), the low-pressure washing tank (209) and the pure water washing tank (2011) are provided with water overflow ports, each water overflow port is provided with a water storage tank (2012) below, the water storage tanks (2012) corresponding to the pure water washing tank (2011) are communicated with external water pipelines of the low-pressure washing tank (209), the water storage tanks (2012) corresponding to the low-pressure washing tank (209) are communicated with external water pipelines of the high-pressure washing tank (207), the water storage tanks (2012) corresponding to the high-pressure washing tank (207) are communicated with external water pipelines of the low-pressure rough washing tank (205), and the water storage tanks (2012) corresponding to the low-pressure rough washing tank (205) are communicated with external water pipelines of the high-pressure rough washing tank (203).

10. The full-automatic belt high-pressure cleaning machine according to claim 1, wherein the hot air drying device (4) comprises a shell, the shell is composed of an outer layer plate (404) and an inner layer plate (406), a cavity is formed between the outer layer plate (404) and the inner layer plate (406), an insulating layer (405) is arranged in the cavity, a protective door is arranged on the side wall of the shell, an air outlet fan (401) and an air inlet fan (402) which are communicated with the inside of the shell are arranged at the top of the shell, a heating rod (403), a temperature sensor and a controller are arranged in the shell, and the heating rod (403), the temperature sensor, the air outlet fan (401) and the air inlet fan (402) are electrically connected with the controller respectively.