CN107953566B - Warm limit space bar production line - Google Patents
Warm limit space bar production line Download PDFInfo
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- CN107953566B CN107953566B CN201711195732.0A CN201711195732A CN107953566B CN 107953566 B CN107953566 B CN 107953566B CN 201711195732 A CN201711195732 A CN 201711195732A CN 107953566 B CN107953566 B CN 107953566B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 239000002184 metal Substances 0.000 claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 59
- 238000009413 insulation Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 238000010073 coating (rubber) Methods 0.000 claims abstract 12
- 125000006850 spacer group Chemical group 0.000 claims description 32
- 238000001125 extrusion Methods 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 21
- 238000004026 adhesive bonding Methods 0.000 claims description 20
- 238000005096 rolling process Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 7
- 239000004831 Hot glue Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 abstract description 23
- 239000000463 material Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004321 preservation Methods 0.000 abstract description 7
- 239000011265 semifinished product Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000007789 sealing Methods 0.000 abstract description 5
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 abstract 2
- 238000003892 spreading Methods 0.000 description 9
- 230000007480 spreading Effects 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0222—Mechanical pre-treatments, e.g. reshaping without removal of material, e.g. cleaning by air blowing or using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0324—Reforming or reshaping the joint, e.g. folding over
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/778—Windows
- B29L2031/7782—Glazing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of auxiliary devices for producing warm edge spacing bars, in particular to a warm edge spacing bar production line which improves the production efficiency and reduces the production cost; the condition that semi-finished products such as metal frames and the like are damaged in the process of transportation is avoided, and the heat preservation performance and the sealing performance of the warm edge spacing bar are improved; meanwhile, the glue is uniformly coated, so that the adhesion effect of the heat insulation strip and the metal frame is improved; including material loading district and processing district, the material loading district includes the base, and the base top is provided with thermal-insulated strip work or material rest and sheetmetal work or material rest to erect respectively on thermal-insulated strip work or material rest and sheetmetal work or material rest and be equipped with discoid thermal-insulated strip and discoid sheetmetal, the processing district includes frame, rubber coating district, roll forming district, assembly area, cooling zone and cutting area, and rubber coating district, roll forming district, assembly area, cooling zone and cutting area all set up in the frame.
Description
Technical Field
The invention relates to the technical field of auxiliary devices for producing warm edge spacing bars, in particular to a production line for the warm edge spacing bars.
Background
As is well known, the warm edge spacer is a structural product which is a cavity formed by a heat insulation strip and a metal frame, is used for filling a drying agent, isolating a hollow glass sheet and playing a role of supporting, is applied between double-layer glass and plays a role of heat preservation and noise reduction, and the warm edge spacer production line is a whole set of production line for producing the warm edge spacer and is widely used in the fields of decoration, door and window installation and the like; the existing production of the warm edge spacing bar is to glue the two sides and the bottom of the heat insulation bar, then press the heat insulation bar into a formed metal frame, and then carry out subsequent assembly and other operations, and no complete warm edge spacing bar production line exists in the current market, so that the production efficiency of the warm edge spacing bar is low, and the production cost is high; the semi-finished products are inevitably damaged in the process of transportation, so that the heat preservation performance and the sealing performance of the warm edge spacing bar are influenced; meanwhile, the glued heat insulation strip is pressed into the formed metal frame, so that the glue is easily scraped out by the metal frame, the gluing is not uniform, and the gluing effect of the heat insulation strip and the metal frame is influenced.
Disclosure of Invention
In order to solve the technical problem, the invention provides a complete set of production line for warm edge spacing bars, thereby improving the production efficiency and reducing the production cost; the condition that semi-finished products such as metal frames and the like are damaged in the process of transportation is avoided, and the heat preservation performance and the sealing performance of the warm edge spacing bar are improved; and meanwhile, the glue is uniformly coated, and the production line of the warm edge spacing strips for the adhesion effect of the heat insulation strips and the metal frame is improved.
The invention discloses a warm edge spacer production line which comprises a feeding area and a processing area, wherein the feeding area comprises a base, a heat insulation strip rack and a metal sheet rack are arranged at the top end of the base, a disc-shaped heat insulation strip and a disc-shaped metal sheet are respectively erected on the heat insulation strip rack and the metal sheet rack, the processing area comprises a rack, a gluing area, a roll forming area, an assembling area, a cooling area and a cutting area, and the gluing area, the roll forming area, the assembling area, the cooling area and the cutting area are all arranged on the rack; the glue spreading area comprises a hot melt glue machine, a glue spreading device, a glue spreading pump, an adjusting pipe and a throat pipe, wherein a metal sheet channel in the horizontal direction is arranged on the glue spreading device, a threaded hole in the vertical direction is formed in the top of the glue spreading device, the bottom end of the threaded hole is communicated with the metal sheet channel, an external thread structure matched with the internal thread structure of the threaded hole is arranged on the outer side wall of the adjusting pipe, the bottom end of the adjusting pipe is inserted into the threaded hole from the top end of the glue spreading device and is screwed into the threaded hole, a glue spreading head is fixedly arranged at the bottom end of the adjusting pipe, the input end of the glue spreading pump is communicated with the output end of the hot melt glue machine, one end of the throat pipe is communicated with the left output end of the glue spreading pump, and the other end of the throat; the rolling forming area comprises a conveying roller and a plurality of groups of rolling devices, each rolling device comprises a lower carrier roller, an upper pressing roller, a first threaded rod, a first threaded pipe and a rotary table, the rear end of the upper pressing roller is movably connected with an installation block, the top end of the rack is provided with a through hole, a ball bearing is fixedly installed in the through hole, the bottom end of the first threaded pipe penetrates through the ball bearing from the top end of the rack, the bottom end of the first threaded rod is connected with the top end of the installation block, the top end of the first threaded rod is inserted into and screwed into the bottom end of the first threaded pipe, the rotary table is fixedly connected with the top end of the threaded pipe, a movable handle is arranged at the top end of the rotary table, forming grooves are formed around the roller surface of the lower carrier roller, the upper pressing roller is positioned at the top end of the lower carrier roller, the bottom end of the upper pressing roller is positioned inside the top end of the forming, a circle of grooves matched with the protrusions are formed in the roll surfaces of the upper compression rolls in the rightmost group of rolling devices; the assembly area comprises an extrusion device, a high-frequency heater and a heating bonding device, the extrusion device comprises an extrusion roller and an extrusion plate, the top end of the extrusion plate is provided with an extrusion groove, the bottom end of the extrusion roller is positioned in the extrusion groove, a heating channel is arranged in the heating bonding device, a plurality of groups of multi-bundle output inductors are arranged in the heating channel, and the plurality of groups of output inductors are all electrically connected with the high-frequency heater; the cooling area comprises a water cooling area and a natural air cooling shaping area; the cutting area comprises a traction device, a straightening device and a cutting device.
According to the production line of the warm edge spacer, the distribution density of the output inductors in the heating channel is different.
The invention relates to a production line of a warm edge spacing strip.
The invention relates to a production line of warm edge spacer bars.
The invention relates to a production line of a warm edge spacer, which comprises a servo motor, a second threaded rod and a mobile platform, wherein a horizontal sliding groove is arranged on a rack, a horizontal sliding rod is arranged at the bottom end of the mobile platform, the sliding rod is positioned in the sliding groove, a cylindrical groove is arranged at the left end of the mobile platform, a second threaded pipe is fixedly arranged in the cylindrical groove, the left end of the second threaded rod is in transmission connection with the right output end of the servo motor, the right end of the second threaded rod is inserted into and screwed into the left end of the second threaded pipe, a support and a cutting table are arranged at the top end of the mobile platform, an air cylinder is arranged at the top end of the support, a hydraulic rod is arranged at the bottom output end of the air cylinder, the bottom end of the hydraulic rod penetrates through the support from the top end of the support to the lower part of the support, a cutting machine is arranged at the bottom end of the hydraulic rod, the top end of the cutting table is provided with a cutting groove communicated with the cutting channel.
According to the production line of the warm edge spacer, the bottom end of the cutting groove is located below the cutting channel.
According to the production line for the warm edge spacer, the front support plate and the rear support plate are arranged on the right side of the top end of the base, the left tensioning roller, the right tensioning roller and the lower tensioning roller are arranged between the front support plate and the rear support plate, a connecting line of the left end of the lower tensioning roller and the right end of the left tensioning roller is perpendicular to a plane where the base is located, and a connecting line of the right end of the lower tensioning roller and the left end of the right tensioning roller is perpendicular to the plane where the base is located.
The invention relates to a production line of a warm edge spacer, which further comprises a box body, a three-way pipe and a hose, wherein the bottom end of the box body is provided with a supporting leg, the bottom end of the supporting leg is connected with the top end of a base, a working cavity is arranged inside the box body, an upper spray head and a lower spray head are fixedly arranged in the working cavity, two output ends of the three-way pipe are respectively communicated with the top input end of the upper spray head and the bottom input end of the lower spray head, the top end of the base is provided with a spray pump and a liquid storage tank, the right side input end of the spray pump is communicated with the bottom of the left end of the liquid storage tank, one end of the hose is communicated with the left side output end of the spray pump, the other end of the hose extends into the working cavity from the rear end of the box body and is communicated with the input end of the three-way pipe, an upper supporting rod, a lower supporting, the bottom end of the upper supporting rod and the top end of the lower supporting rod are respectively connected with the top end of the upper sponge and the bottom end of the lower sponge, the bottom end of the upper sponge is tightly attached to the top end of the lower sponge, the left end and the right end of the box body are respectively provided with an inlet and an outlet, and the inlet and the outlet are opposite left and right.
The warm edge spacer production line further comprises a group of left fixed rollers and a group of right fixed rollers, wherein the group of left fixed rollers and the group of right fixed rollers are respectively installed at the left side input end and the right side output end of the metal sheet channel.
The production line for the warm edge spacer bars further comprises a material overturning platform, and the material overturning platform is located at the right output end of the cutting area.
Compared with the prior art, the invention has the beneficial effects that: through the arrangement, the time wasted in transferring semi-finished products is avoided by designing the whole set of warm edge spacer production line, so that the production efficiency is improved, and the production cost is reduced; the metal sheet is coated with glue, then the metal sheet is rolled into the metal frame through the rolling forming device, then the metal frame is opened through the last group of rolling forming devices, and the heat insulation strip is pressed into the metal frame through the matching of the extrusion roller and the extrusion plate in the assembly area, so that the condition that semi-finished products such as the metal frame are damaged in the transportation process is avoided, and the heat insulation performance and the sealing performance of the warm edge spacing strip are improved; the assembled metal frame and the heat insulation strip are heated through the high-frequency heater, the metal frame in the heating channel is heated through the high-frequency heater, the problem that temperature changes affect the bonding quality of the adhesive under various environments can be solved, the adhesive cement between the heat insulation strip and the metal frame is more uniformly distributed, the adhesion uniformity is improved, and the air tightness and the heat insulation effect of the warm edge strip are improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic left side view of the rolling apparatus of the present invention;
FIG. 3 is a left side view of the box of the present invention;
FIG. 4 is a schematic view of the present invention at a position A with a partially enlarged structure;
FIG. 5 is a partially enlarged schematic view of the present invention at B;
FIG. 6 is a schematic cross-sectional view of the rightmost upper roll and lower idler of the present invention;
FIG. 7 is a schematic left side view of the extrusion apparatus of the present invention;
in the drawings, the reference numbers: 1. a base; 2. a heat insulation strip rack; 3. a sheet metal rack; 4. a heat insulating strip; 5. a metal sheet; 6. a frame; 7. a hot melt adhesive machine; 8. a gluing device; 9. a glue coating pump; 10. an adjusting tube; 11. a throat; 12. a sheet metal channel; 13. gluing heads; 14. a conveying roller; 15. a rolling device; 16. a lower carrier roller; 17. an upper compression roller; 18. a first threaded rod; 19. a first threaded pipe; 20. a turntable; 21. mounting blocks; 22. forming a groove; 23. a protrusion; 24. a groove; 25. a high-frequency heater; 26. a heating bonding device; 27. a squeeze roll; 28. a pressing plate; 29. extruding a groove; 30. a heating channel; 31. an output inductor; 32. a water cooling zone; 33. naturally air-cooling the shaping area; 34. a lower pressing roller; 35. a drive roller; 36. a drive motor; 37. an upper straightening device and a lower straightening device; 38. a left straightening device and a right straightening device; 39. a servo motor; 40. a second threaded rod; 41. a mobile station; 42. a chute; 43. a slide bar; 44. a second threaded pipe; 45. a support; 46. cutting table; 47. a cylinder; 48. a hydraulic lever; 49. a cutter; 50. cutting a channel; 51. cutting the groove; 52. a front support plate; 53. a left tension roller; 54. a right tension roller; 55. a lower tension roller; 56. a box body; 57. a three-way pipe; 58. a hose; 59. an upper spray head; 60. a spray pump; 61. a liquid storage tank; 62. an upper support rod; 63. applying sponge; 64. an inlet; 65. a left fixed roller; 66. and a material turning table.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
As shown in fig. 1 to 7, the warm edge spacer production line of the present invention comprises a feeding area and a processing area, wherein the feeding area comprises a base 1, a heat insulation strip rack 2 and a metal sheet rack 3 are arranged on the top end of the base, a disc-shaped heat insulation strip 4 and a disc-shaped metal sheet 5 are respectively arranged on the heat insulation strip rack and the metal sheet rack, the processing area comprises a frame 6, a glue coating area, a roll forming area, an assembling area, a cooling area and a cutting area, and the glue coating area, the roll forming area, the assembling area, the cooling area and the cutting area are all arranged on the frame; the gluing area comprises a hot melt adhesive machine 7, a gluing device 8, a gluing pump 9, an adjusting pipe 10 and a throat pipe 11, wherein a metal sheet channel 12 in the horizontal direction is arranged on the gluing device, a threaded hole in the vertical direction is formed in the top of the gluing device, the bottom end of the threaded hole is communicated with the metal sheet channel, an external thread structure matched with the internal thread structure of the threaded hole is arranged on the outer side wall of the adjusting pipe, the bottom end of the adjusting pipe is inserted into the threaded hole from the top end of the gluing device and is screwed into the threaded hole, a gluing head 13 is fixedly arranged at the bottom end of the adjusting pipe, the input end of the gluing pump is communicated with the output end of the hot melt adhesive machine, one end of the throat pipe is communicated with the left output end of the gluing pump, and the other end of the throat pipe is inserted; the rolling forming area comprises a conveying roller 14 and a plurality of groups of rolling devices 15, each rolling device comprises a lower supporting roller 16, an upper pressing roller 17, a first threaded rod 18, a first threaded pipe 19 and a rotary table 20, the rear end of the upper pressing roller is movably connected with an installation block 21, the top end of the rack is provided with a through hole, a ball bearing is fixedly installed in the through hole, the bottom end of the first threaded pipe penetrates through the ball bearing from the top end of the rack, the bottom end of the first threaded rod is connected with the top end of the installation block, the top end of the first threaded rod is inserted into and screwed into the bottom end of the first threaded pipe, the rotary table is fixedly connected with the top end of the threaded pipe, a movable handle is arranged at the top end of the rotary table, forming grooves 22 are formed around the roller surface of the lower supporting roller, the upper pressing roller is positioned at the top end of the lower supporting roller, the bottom end of the upper pressing roller, a circle of grooves 24 matched with the protrusions are formed in the roll surfaces of the upper compression rolls in the rightmost group of rolling devices; the assembly area comprises an extrusion device, a high-frequency heater 25 and a heating bonding device 26, the extrusion device comprises an extrusion roller 27 and an extrusion plate 28, the top end of the extrusion plate is provided with an extrusion groove 29, the bottom end of the extrusion roller is positioned in the extrusion groove, a heating channel 30 is arranged in the heating bonding device, a plurality of groups of multi-bundle output inductors 31 are arranged in the heating channel, and the plurality of groups of output inductors are all electrically connected with the high-frequency heater; the cooling area comprises a water cooling area 32 and a natural air cooling shaping area 33; the cutting area comprises a traction device, a straightening device and a cutting device; through the arrangement, the time wasted in transferring semi-finished products is avoided by designing the whole set of warm edge spacer production line, so that the production efficiency is improved, and the production cost is reduced; the metal sheet is coated with glue, then the metal sheet is rolled into the metal frame through the rolling forming device, then the metal frame is opened through the last group of rolling forming devices, and the heat insulation strip is pressed into the metal frame through the matching of the extrusion roller and the extrusion plate in the assembly area, so that the condition that semi-finished products such as the metal frame are damaged in the transportation process is avoided, and the heat insulation performance and the sealing performance of the warm edge spacing strip are improved; the assembled metal frame and the heat insulation strip are heated through the high-frequency heater, the metal frame in the heating channel is heated through the high-frequency heater, the output inductor is controlled through the high-frequency heater, glue paste between the heat insulation strip and the metal frame is more uniformly distributed, the problem that temperature changes in various environments affect the bonding quality of an adhesive can be solved, the bonding uniformity is improved, and the air tightness and the heat preservation effect of a warm edge strip are improved.
According to the production line of the warm edge spacer, the distribution densities of the output inductors in the heating channel are different; through the setting, distribution density through the output inductor is different, can realize the intensification and the heat preservation to warm many gradients of limit space bar to improve the heating effect to warm limit space bar, improve the homogeneity of gluing between metal frame and the heat insulating strip.
The invention relates to a production line of warm edge spacing strips.A traction device comprises a lower pressing roller 34, a driving roller 35 and a driving motor 36, wherein the driving roller is in transmission connection with the driving motor, and the bottom end of the lower pressing roller is in contact with the top end of the driving roller; through the setting, the driving roller is driven to rotate through the driving motor, the driving roller and the lower pressing roller are matched to pull the warm edge spacing strip to convey, and the practicability is improved.
The invention relates to a production line of warm edge spacer, comprising a straightening device, a straightening device and a straightening device, wherein the straightening device comprises an upper straightening device 37, a lower straightening device 37, a left straightening device and a right straightening device 38; through the arrangement, the warm edge spacing bars are straightened through the upper straightening device, the lower straightening device and the left straightening device, and the quality of the warm edge spacing bars is improved.
The invention relates to a production line of a warm edge spacer, which comprises a servo motor 39, a second threaded rod 40 and a mobile station 41, wherein a horizontal sliding groove 42 is arranged on a rack, a horizontal sliding rod 43 is arranged at the bottom end of the mobile station, the sliding rod is positioned in the sliding groove, a cylindrical groove is arranged at the left end of the mobile station, a second threaded pipe 44 is fixedly arranged in the cylindrical groove, the left end of the second threaded rod is in transmission connection with the right output end of the servo motor, the right end of the second threaded rod is inserted into and screwed into the left end of the second threaded pipe, a support 45 and a cutting table 46 are arranged at the top end of the mobile station, an air cylinder 47 is arranged at the top end of the support, a hydraulic rod 48 is arranged at the output end of the bottom of the air cylinder, the bottom end of the hydraulic rod penetrates through the support from the top end of the support to extend to the lower part of the support, a cutting, the top end of the cutting table is provided with a cutting groove 51 communicated with the cutting channel; through the setting, warm limit space bar conveys in cutting channel, controller control second motor positive and negative rotation in turn, servo motor drives the rotation of second threaded rod, thereby it is the same with the transfer rate of warm limit space bar to drive the bottom plate left and right sides direction removal, the cylinder drives hydraulic stem and cutting machine downstream, the cutting machine is to moving at the same speed of horizontal direction warm limit space bar, and cut groove department cuts warm limit space bar, improve the cutting precision to warm limit space bar, and the high practicality is realized.
According to the production line of the warm edge spacer, the bottom end of the cutting groove is positioned below the cutting channel; through the setting, be located the below of cutting passageway through the bottom that cuts cut groove, make things convenient for the entering of cutting machine to cut warm limit space bar in cutting cut groove, and reserve out the safety space in the bottom of cutting machine and the bottom that cuts cut groove, prevent to rotate the condition that the cutting machine caused the damage with cutting cut groove bottom contact to the cutting machine, improve the use reliability.
According to the production line of the warm edge spacer, the right side of the top end of the base is provided with the front support plate 52 and the rear support plate, the left tensioning roller 53, the right tensioning roller 54 and the lower tensioning roller 55 are arranged between the front support plate and the rear support plate, the connecting line of the left end of the lower tensioning roller and the right end of the left tensioning roller is vertical to the plane of the base, and the connecting line of the right end of the lower tensioning roller and the left end of the right tensioning roller is vertical to the plane of the base; through the above arrangement, the left tensioning roller, the lower tensioning roller and the right tensioning roller are sequentially bypassed through the metal sheet, the metal sheet is straightened and corrected, the surface flatness of the metal sheet is improved, and the effect of the follow-up metal sheet in a pressing forming mode is improved.
The invention relates to a production line of a warm edge spacing strip, which also comprises a box body 56, a three-way pipe 57 and a hose 58, wherein the bottom end of the box body is provided with a supporting leg, the bottom end of the supporting leg is connected with the top end of a base, the interior of the box body is provided with a working cavity, an upper spray head 59 and a lower spray head are fixedly arranged in the working cavity, two output ends of the three-way pipe are respectively communicated with the top input end of the upper spray head and the bottom input end of the lower spray head, the top end of the base is provided with a spray pump 60 and a liquid storage tank 61, the right side input end of the spray pump is communicated with the bottom of the left end of the liquid storage tank, one end of the hose is communicated with the left side output end of the spray pump, the other end of the hose extends into the working cavity from the rear end of the box body and is communicated with the input end of the three-way pipe, the bottom end of the upper supporting rod and the top end of the lower supporting rod are respectively connected with the top end of the upper sponge and the bottom end of the lower sponge, the bottom end of the upper sponge is tightly attached to the top end of the lower sponge, the left end and the right end of the box body are respectively provided with an inlet 64 and an outlet, and the inlet and the outlet are opposite left and right; through the arrangement, the cleaning agent in the liquid storage tank is pumped to the three-way pipe through the spraying pump, the bottom output end of the upper spray head and the top output end of the lower spray head are sprayed out, oil removing and cleaning pretreatment is carried out on the upper surface and the lower surface of the metal sheet, water on the metal sheet is wiped up through the upper sponge and the lower sponge, the subsequent metal sheet gluing and sticking effects are improved, and the use reliability is improved.
The production line for the warm edge spacer also comprises a group of left fixed rollers 65 and a group of right fixed rollers, wherein the group of left fixed rollers and the group of right fixed rollers are respectively arranged at the left side input end and the right side output end of the sheet metal channel; through the arrangement, the metal sheet is limited in the vertical direction in the moving process through the left fixing roller and the right fixing roller, so that the moving stability of the metal sheet is improved, and the gluing uniformity is improved.
The production line for the warm edge spacer also comprises a material overturning platform 66, wherein the material overturning platform is positioned at the right output end of the cutting area; through the arrangement, the warm edge spacing strips which are cut off are collected through the material overturning platform, and the use reliability is improved.
The invention relates to a production line of a warm edge spacing strip, which is characterized in that when in work, before the actions are completed, the production line is moved to a position required by a user, a driving device pulls a metal sheet and a heat insulation strip to be transmitted, the metal sheet bypasses a left tensioning roller, a lower tensioning roller and a right tensioning roller in sequence, straightening and correcting treatment is carried out on the metal sheet, a cleaning agent in a liquid storage tank is pumped into a three-way pipe through a spray pump and is sprayed out from the bottom output end of an upper spray head and the top output end of a lower spray head, oil removing cleaning pretreatment is carried out on the upper surface and the lower surface of the metal sheet, water on the metal sheet is wiped through an upper sponge and a lower sponge, glue in a hot melt adhesive machine is coated on the surface of the metal sheet through a glue coating pump, then the metal sheet is pressed into a metal frame through a plurality of groups of roll forming devices, the rightmost group of roll forming devices opens the metal frame, the heat insulation strip is pressed into, the high-frequency heater controls the output inductor to carry out multi-gradient heating and heat preservation on the metal frame in the heating channel, the problem that temperature changes in various environments affect the bonding quality of the adhesive can be solved, the distribution of the adhesive cement between the heat insulation strips and the metal frame is more uniform, the upper straightening device, the lower straightening device, the left straightening device and the right straightening device straighten the warm edge spacing strips, the warm edge spacing strips are conveyed in the cutting channel, the controller controls the second motor to alternately rotate in the forward direction and the reverse direction, the servo motor drives the second threaded rod to rotate, thereby driving the bottom plate to move in the left-right direction and the conveying speed of the bottom plate is the same as that of the warm edge spacing strips, the air cylinder drives the hydraulic rod and the cutting machine to move downwards, the cutting machine moves the warm edge spacing strips at the same speed in the horizontal direction, and cutting the warm edge spacing strips at the cutting grooves, and collecting the cut warm edge spacing strips falling into the material turning table.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The production line for the warm edge spacer is characterized by comprising a feeding area and a processing area, wherein the feeding area comprises a base (1), a heat insulation strip rack (2) and a metal sheet rack (3) are arranged at the top end of the base (1), a disc-shaped heat insulation strip (4) and a disc-shaped metal sheet (5) are respectively erected on the heat insulation strip rack (2) and the metal sheet rack (3), the processing area comprises a rack (6), a gluing area, a roll forming area, an assembling area, a cooling area and a cutting area, and the gluing area, the roll forming area, the assembling area, the cooling area and the cutting area are all arranged on the rack (6); the rubber coating district includes hot melt adhesive machine (7), rubber coating device (8), rubber coating pump (9), control tube (10) and choke (11), be provided with sheetmetal passageway (12) of horizontal direction on rubber coating device (8), rubber coating device (8) top is provided with the screw hole of vertical direction, screw hole bottom communicates with each other with sheetmetal passageway (12), be provided with on the lateral wall of control tube (10) with the internal thread structure assorted external screw thread structure of screw hole, the bottom of control tube (10) is inserted and the spiral shell is adorned to screw hole inside from the top of rubber coating device (8) to bottom mounting at control tube (10) is provided with rubber coating head (13), the input of rubber coating pump (9) and the output intercommunication of hot melt adhesive machine (7), the one end of choke (11) and the left side output intercommunication of rubber coating pump (9), the other end of choke (11) is inserted to control tube (10) inside and with rubber coating head (10) from the top of control tube (10) and is inserted (13) The top input ends of the two are communicated; the rolling forming area comprises a conveying roller (14) and a plurality of groups of rolling devices (15), each rolling device (15) comprises a lower carrier roller (16), an upper pressing roller (17), a first threaded rod (18), a first threaded pipe (19) and a turntable (20), the rear end of each upper pressing roller (17) is movably connected with an installation block (21), a through hole is formed in the top end of the rack (6), a ball bearing is fixedly installed in the through hole, the bottom end of each first threaded pipe (19) penetrates through the ball bearing from the top end of the rack (6), the bottom end of each first threaded rod (18) is connected with the top end of the installation block (21), the top end of each first threaded rod (18) is inserted into and screwed into the bottom end of the corresponding first threaded pipe (19), the turntable (20) is fixedly connected with the top end of the corresponding threaded pipe (19), a movable handle is arranged at the top end of the turntable (20), forming grooves (22) are formed in the periphery of the roller surface of the lower carrier roller (16, the upper pressing roller (17) is positioned at the top end of the lower carrier roller (16), the bottom end of the upper pressing roller (17) is positioned inside the top end of the forming groove (22), a circle of bulges (23) are arranged on the bottom wall of the forming groove (22) of the rightmost group of middle and lower carrier rollers (16) of the rolling device (15), and a circle of grooves (24) matched with the bulges (23) are arranged on the roller surface of the upper pressing roller (17) of the rightmost group of rolling device (15); the assembly area comprises an extrusion device, a high-frequency heater (25) and a heating bonding device (26), the extrusion device comprises an extrusion roller (27) and an extrusion plate (28), the top end of the extrusion plate (28) is provided with an extrusion groove (29), the bottom end of the extrusion roller (27) is positioned in the extrusion groove (29), a heating channel (30) is arranged in the heating bonding device (26), a plurality of groups of multi-bundle output inductors (31) are arranged in the heating channel (30), and the plurality of groups of output inductors (31) are electrically connected with the high-frequency heater (25); the cooling area comprises a water cooling area (32) and a natural air cooling shaping area (33); the cutting area comprises a traction device, a straightening device and a cutting device.
2. A warm-edge spacer production line as claimed in claim 1, wherein the output inductors (31) in the heating tunnel (30) are distributed at different densities.
3. A warm edge spacer production line as claimed in claim 2, wherein the drawing device comprises a lower pressing roller (34), a driving roller (35) and a driving motor (36), the driving roller (35) is in transmission connection with the driving motor (36), and the bottom end of the lower pressing roller (34) is in contact with the top end of the driving roller (35).
4. A production line for warm-edge spacer bars as claimed in claim 3, characterized in that the straightening means comprise upper and lower straightening means (37) and left and right straightening means (38).
5. The production line of the warm-edge spacer bar as claimed in claim 4, wherein the cutting device comprises a servo motor (39), a second threaded rod (40) and a moving table (41), a horizontal sliding groove (42) is arranged on the frame (6), a horizontal sliding rod (43) is arranged at the bottom end of the moving table (41), the sliding rod (43) is positioned in the sliding groove (42), a cylindrical groove is arranged at the left end of the moving table (41), a second threaded pipe (44) is fixedly arranged in the cylindrical groove, the left end of the second threaded rod (40) is in transmission connection with the right output end of the servo motor (39), the right end of the second threaded rod (40) is inserted and screwed into the left end of the second threaded pipe (44), a support (45) and a cutting table (46) are arranged at the top end of the moving table (41), a cylinder (47) is arranged at the top end of the support (45), the bottom output of cylinder (47) is provided with hydraulic stem (48), the bottom of hydraulic stem (48) passes support (45) from the top of support (45) and extends the below of support (45) to install cutting machine (49) in the bottom of hydraulic stem (48), be provided with horizontal direction's cutting passageway (50) on cutting bed (46), the top of cutting bed (46) is provided with and cuts communicating cutting groove (51) of passageway (50).
6. A warm-edge spacer production line as claimed in claim 5, wherein the bottom end of the cutting groove (51) is located below the cutting channel (50).
7. The production line of the warm edge spacer bar as claimed in claim 6, wherein a front support plate (52) and a rear support plate are arranged on the right side of the top end of the base (1), a left tension roller (53), a right tension roller (54) and a lower tension roller (55) are arranged between the front support plate (52) and the rear support plate, a connecting line of the left end of the lower tension roller (55) and the right end of the left tension roller (53) is perpendicular to the plane of the base (1), and a connecting line of the right end of the lower tension roller (55) and the left end of the right tension roller (54) is perpendicular to the plane of the base (1).
8. The production line of the warm edge spacer as claimed in claim 7, further comprising a box body (56), a three-way pipe (57) and a hose (58), wherein the bottom end of the box body (56) is provided with a support leg, the bottom end of the support leg is connected with the top end of the base (1), a working chamber is arranged inside the box body (56), an upper spray head (59) and a lower spray head are fixedly arranged in the working chamber, two output ends of the three-way pipe (57) are respectively communicated with the top input end of the upper spray head (59) and the bottom input end of the lower spray head, the top end of the base (1) is provided with a spray pump (60) and a liquid storage tank (61), the right input end of the spray pump (60) is communicated with the bottom of the left end of the liquid storage tank (61), one end of the hose (58) is communicated with the left output end of the spray pump (60), the other end of the hose (58) extends into the working chamber from the rear end of the box body (56) and, be provided with upper strut (62), lower strut, go up sponge (63) and lower sponge in the working chamber, the top of upper strut (62) and the bottom of lower strut are connected with the interior roof and the interior diapire of working chamber respectively, and the bottom of upper strut (62) and the top of lower strut are connected with upper sponge (63) top and lower sponge bottom respectively, the bottom of going up sponge (63) is pasted tightly with the top of lower sponge, and the left end and the right-hand member of box (56) are provided with entry (64) and export respectively, relative about entry (64) and the export.
9. A warm-edge spacer production line as claimed in claim 8, further comprising a set of left fixed rollers (65) and a set of right fixed rollers, said set of left fixed rollers (65) and said set of right fixed rollers being mounted at a left input end and a right output end of the sheet metal channel (12), respectively.
10. A warm-edge spacer production line as claimed in claim 9, further comprising an upender station (66), said upender station (66) being located at the right-hand output end of the cutting zone.
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| CN201711195732.0A CN107953566B (en) | 2017-11-24 | 2017-11-24 | Warm limit space bar production line |
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| CN110712397A (en) * | 2019-09-12 | 2020-01-21 | 青岛中集创赢复合材料科技有限公司 | Composite board and continuous production system and continuous production method thereof |
| CN111570549B (en) * | 2020-06-09 | 2021-11-30 | 江苏中轩建设有限公司 | Processing device for building decorating parts |
| CN113187354B (en) * | 2021-04-28 | 2023-02-28 | 门继浩 | Online production and manufacturing system for warm-edge parting strips of hollow glass |
| CN113733456B (en) * | 2021-11-05 | 2022-02-08 | 徐州春秋塑料制品有限公司 | Warm limit of cavity glass space stop bar colloid extrusion design processing equipment |
| CN115194871B (en) * | 2022-07-08 | 2023-07-07 | 安徽能牛门窗科技有限公司 | An adjustable equidistant cutting equipment for heat insulation strip processing |
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| CN102642310A (en) * | 2012-05-09 | 2012-08-22 | 安徽万朗磁塑集团有限公司 | Fully-automatic production line for sealing strips of refrigerator doors |
| CN105458704A (en) * | 2014-08-27 | 2016-04-06 | 无锡爱西匹钢芯有限公司 | Roller shear steel core production line and roller shear steel core machining process |
| CN106985402A (en) * | 2017-06-05 | 2017-07-28 | 依合斯电梯扶手（上海）有限公司 | A kind of NTV elevator handrails automatic production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI223307B (en) * | 2003-06-24 | 2004-11-01 | Ind Tech Res Inst | Method of forming spacers on a substrate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642310A (en) * | 2012-05-09 | 2012-08-22 | 安徽万朗磁塑集团有限公司 | Fully-automatic production line for sealing strips of refrigerator doors |
| CN105458704A (en) * | 2014-08-27 | 2016-04-06 | 无锡爱西匹钢芯有限公司 | Roller shear steel core production line and roller shear steel core machining process |
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Address after: 062550 North Zhang village, Changfeng Town, Renqiu City, Cangzhou, Hebei Applicant after: HEBEI AKEFA ENERGY SAVING TECHNOLOGY Co.,Ltd. Address before: 062550 North Zhang village, Changfeng Town, Renqiu City, Cangzhou, Hebei Applicant before: RENQIU TONGDA MACHINERY MANUFACTURING Co.,Ltd. |
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Denomination of invention: A warm edge spacer production line Granted publication date: 20200508 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: HEBEI AKEFA ENERGY SAVING TECHNOLOGY Co.,Ltd. Registration number: Y2024980022979 |
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