CN220519596U - Gantry type spiral material flattening machine - Google Patents
Gantry type spiral material flattening machine Download PDFInfo
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- CN220519596U CN220519596U CN202322331213.XU CN202322331213U CN220519596U CN 220519596 U CN220519596 U CN 220519596U CN 202322331213 U CN202322331213 U CN 202322331213U CN 220519596 U CN220519596 U CN 220519596U
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- 239000000463 material Substances 0.000 title claims abstract description 55
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 230000005484 gravity Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model discloses a gantry type spiral material leveling machine, which relates to the technical field of engineering machinery and comprises a gantry, wherein a sliding rail frame is arranged at the middle part of the upper end of the gantry, a lifting mechanism is arranged in the sliding rail frame and comprises a sliding plate, a mounting plate, a bottom plate, an opening and a power component, the sliding plate is connected in the sliding rail frame in a sliding way, the two sides of the lower end of the rear side of the sliding plate are provided with openings for the sliding plate to freely go up and down, the lower end of the sliding plate is fixedly connected with the mounting plate, a mounting frame is arranged on the mounting plate, the power component is arranged at the rear side of the sliding plate, the bottom plate is fixedly connected with the lower end of the front side of the sliding plate, and the middle part of the bottom plate is rotationally connected with the extension end of the power component, so that the material leveling mechanism can move up and down as required, the material leveling mechanism can perform material leveling better, and the material leveling mechanism can span a carriage to perform material leveling, and the practicability of the leveling machine is enhanced.
Description
Technical Field
The utility model relates to the technical field of engineering machinery, in particular to a gantry type spiral material flattening machine.
Background
Bulk materials such as ores and coals are transported for long distances by a train, and the stacking property of the bulk materials determines that the materials form a material pile with a sharp top at the middle part of a carriage in the process of loading the bulk materials to the carriage of the train in a loading building or loading car and the like. When the train passes through a bend in the transportation running process, the pointed stockpile in the carriage can be thrown to one side of the carriage due to the effect of centrifugal force, so that the material loading capacity on two sides of the carriage is unbalanced. Under the condition, when the train passes through a curve at a high speed, materials are easy to spill outside the carriage, so that material loss and environmental pollution are caused, and when the train passes through the curve at a high speed, the carriage is prevented from rollover, so that hidden danger is brought to safe operation of the train.
In order to avoid the adverse conditions, after bulk materials are loaded into a railway carriage, a pointed material pile is flattened by adopting measures, so that the materials are flatly and uniformly filled in the carriage, and therefore, a gantry type spiral material flattening machine is proposed.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides the gantry spiral material leveling machine, which can enable a material leveling mechanism to move up and down according to the needs, so that the material leveling mechanism can perform material leveling better, and the material leveling mechanism can perform material leveling across a carriage, thereby enhancing the practicability of the material leveling machine and effectively solving the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a planer-type spiral material flattening machine, includes the portal, the upper end mid-mounting of portal has the slide rail frame, the internally mounted elevating system of slide rail frame, elevating system includes sliding plate, mounting panel, bottom plate, opening and power component, sliding plate sliding connection is in the slide rail frame, the opening that can supply the sliding plate to freely go up and down has been seted up to the rear side lower extreme both sides of sliding plate, the lower extreme fixedly connected with mounting panel of sliding plate, the mounting bracket is installed to the mounting panel, power component is installed to the rear side of sliding plate, the front side lower extreme fixedly connected with bottom plate of sliding plate, the middle part of bottom plate rotates with power component's extension end and is connected, power component is used for driving the bottom plate and reciprocates, install the material flattening mechanism that can carry out the operation to the bulk cargo in the mounting bracket.
The portal is placed at the upper end of a railway carriage, the power assembly is started, the power assembly drives the bottom plate to move up and down, the bottom plate drives the sliding plate to move up and down, the sliding plate drives the mounting plate to move up and down, the height of the mounting plate can be adjusted according to needs, the mounting frame can be driven to move up and down, the height of the mounting frame can be adjusted according to needs, after the proper height is adjusted, bulk cargo in the carriage can be flattened through the material flattening mechanism, and therefore the risk of rollover caused by unstable gravity center in the process of transporting the railway carriage is effectively avoided.
Further, the power component comprises a hydraulic cylinder, the hydraulic cylinder is installed at the rear side of the sliding plate, the bottom plate is fixedly connected with the lower end of the front side of the sliding plate, the middle part of the bottom plate is rotationally connected with the extension end of the hydraulic cylinder, and the input end of the hydraulic cylinder is electrically connected with the output end of an external power supply through the control of an external control switch group.
When the hydraulic cylinder is controlled to work, the hydraulic cylinder is controlled to work through the external control switch group, so that the bottom plate is driven to move up and down.
Further, the mounting plate is located at the upper end of the bottom plate.
The mounting plate is prevented from falling off by the limitation of the movement limit position of the mounting plate by the bottom plate.
Further, the mounting frame is fixedly connected with the mounting plate through bolts.
And the fixing is performed through bolts, so that the installation and the disassembly are convenient.
Further, the material leveling mechanism comprises a motor, a driving belt pulley, a driving belt, a driven belt pulley, a rotating shaft and a spiral sheet, wherein the motor is symmetrically arranged at two sides of the upper end of the mounting frame, each driving belt pulley is arranged on an output shaft of the motor, the driving belt pulley is connected with the driven belt pulley through the driving belt, the rotating shaft is arranged in the driven belt pulley, the rotating shaft is rotatably arranged in the mounting frame, the spiral sheet is arranged on the rotating shaft, and the input end of the motor is electrically connected with the output end of an external power supply through the control of an external control switch group.
The motor is controlled to start through the external control switch group, the motor drives the driving belt pulley to rotate, the driving belt pulley drives the driven belt pulley to rotate through the driving belt, the driven belt pulley drives the rotating shaft to rotate, the rotating shaft drives the spiral sheet to rotate, and then bulk cargo in a train carriage is flattened.
Further, the spiral sheets on the two rotating shafts are opposite in direction.
In order to enable the spiral sheets to better spread bulk materials in the railway carriage, the directions of the spiral sheets on the two rotating shafts are opposite.
Furthermore, universal wheels are arranged at four corners of the bottom of the portal frame.
In order to facilitate the movement of the portal frame at the upper end of the railway carriage, universal wheels are arranged at four corners of the bottom of the portal frame.
Compared with the prior art, the utility model has the beneficial effects that: the gantry type spiral material flattening machine has the following advantages:
1. according to the utility model, bulk cargo in a train can be flattened through ingenious design of the material flattening mechanism, and spiral sheets of the spiral material flattening head are opposite in rotation direction, so that the bulk cargo can be effectively flattened, and further, the material is prevented from being scattered outside a carriage, the environmental pollution is avoided, and the risk of rollover caused by unstable gravity center in the train material conveying process can be effectively avoided;
2. according to the utility model, through ingenious design of the lifting mechanism, the mounting frame can be moved up and down, and then the material leveling mechanism can be moved up and down as required, so that the material leveling mechanism can perform material leveling better, the material leveling mechanism can perform material leveling across the carriage, and the practicability of the material leveling machine is enhanced;
3. the utility model is suitable for limited space, old assembly and strong shape modification.
Drawings
FIG. 1 is a schematic view of the structure of the present utility model
FIG. 2 is a schematic view of the rear structure of the present utility model;
FIG. 3 is a schematic view of the mounting structure of the slide rail frame and the lifting mechanism of the present utility model;
FIG. 4 is a schematic view of the rear side structure of the mounting of the slide rail frame and the lifting mechanism of the present utility model;
FIG. 5 is a schematic view of the mounting elevation structure of the slide rail frame and the lifting mechanism of the present utility model;
FIG. 6 is a schematic diagram of the mounting side view of the slide rail frame and the lifting mechanism of the present utility model;
fig. 7 is a schematic view of the mounting structure of the mounting frame and the flat material mechanism of the present utility model.
In the figure: a portal (1); a slide rail frame (2); a lifting mechanism (3); a slide plate (301); a mounting plate (302); a hydraulic cylinder (303); a bottom plate (304); an opening (305); a mounting rack (4); a universal wheel (5); a material leveling mechanism (6); a motor (601); a drive pulley (602); a transmission belt (603); a driven pulley (604); a rotating shaft (605); spiral sheets (606).
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-7, the present embodiment provides a technical solution: the utility model provides a planer-type spiral flatbed machine, including portal 1, the upper end mid-mounting of portal 1 has slide rail frame 2, the internally mounted elevating system 3 of slide rail frame 2, elevating system 3 includes slide plate 301, mounting panel 302, bottom plate 304, opening 305 and power component, slide plate 301 sliding connection is in slide rail frame 2, the opening 305 that can supply slide plate 301 free from top to bottom has been seted up to slide plate 301's rear side lower extreme both sides, slide plate 301's lower extreme fixedly connected with mounting panel 302, install mounting bracket 4 on the mounting panel 302, power component is installed to slide plate 301's rear side, slide plate 301's front side lower extreme fixedly connected with bottom plate 304, the middle part of bottom plate 304 rotates with power component's extension end to be connected, power component is used for driving bottom plate 304 reciprocates, install the flatbed mechanism 6 that can carry out the operation to the bulk cargo in the mounting bracket 4.
The portal 1 is placed at the upper end of a railway carriage, the power assembly is started, the power assembly drives the bottom plate 304 to move up and down, the bottom plate 304 drives the sliding plate 301 to move up and down, the sliding plate 301 drives the mounting plate 302 to move up and down, the mounting frame 4 can be driven to move up and down according to the height of the mounting plate 302, the height of the mounting frame 4 can be adjusted according to the requirement, after the proper height is adjusted, bulk cargo in the carriage can be flattened through the material flattening mechanism 6, and therefore the risk of rollover caused by unstable gravity center in the railway carriage material conveying process is effectively avoided.
The power assembly comprises a hydraulic cylinder 303, the hydraulic cylinder 303 is arranged on the rear side of the sliding plate 301, the bottom plate 304 is fixedly connected to the lower end of the front side of the sliding plate 301, the middle part of the bottom plate 304 is rotationally connected with the extension end of the hydraulic cylinder 303, and the input end of the hydraulic cylinder 303 is controlled by an external control switch group to be electrically connected with the output end of an external power supply.
When the hydraulic cylinder 303 is controlled to work, the hydraulic cylinder 303 is controlled to work through an external control switch group, so that the bottom plate 304 is driven to move up and down.
The mounting plate 302 is located at the upper end of the base plate 304.
Falling off of the mounting plate 302 is avoided by the positional limitation of the movement limit of the mounting plate 302 at the bottom plate 304.
The mounting bracket 4 is fixedly connected with the mounting plate 302 by bolts.
And the fixing is performed through bolts, so that the installation and the disassembly are convenient.
The material leveling mechanism 6 comprises a motor 601, a driving belt pulley 602, a driving belt 603, driven belt pulleys 604, a rotating shaft 605 and spiral sheets 606, wherein the motor 601 is symmetrically arranged at two sides of the upper end of the mounting frame 4, the driving belt pulley 602 is arranged on an output shaft of each motor 601, the driving belt pulley 602 is connected with the driven belt pulley 604 through the driving belt 603, the rotating shaft 605 is arranged in the driven belt pulley 604, the rotating shaft 605 is rotatably arranged in the mounting frame 4, the spiral sheets 606 are arranged on the rotating shaft 605, and the input end of the motor 601 is electrically connected with the output end of an external power supply through the control of an external control switch group.
The motor 601 is controlled to start through an external control switch group, the motor 601 drives the driving belt pulley 602 to rotate, the driving belt pulley 602 drives the driven belt pulley 604 to rotate through the transmission belt 603, the driven belt pulley 604 drives the rotating shaft 605 to rotate, the rotating shaft 605 drives the spiral piece 606 to rotate, and then bulk cargo in a train carriage is flattened.
The spiral sheets 606 on the two rotating shafts 605 are opposite in direction.
In order to make the spiral sheet 606 better spread the bulk material in the railway carriage, the spiral sheets 606 on the two rotating shafts 605 are opposite.
Universal wheels 5 are arranged at four corners of the bottom of the portal frame 1.
In order to facilitate the movement of the portal 1 at the upper end of the railway carriage, universal wheels 5 are mounted at four corners of the bottom of the portal 1.
The working principle of the gantry type spiral material flattening machine provided by the utility model is as follows:
when bulk materials in a train are required to be spread, a portal 1 is placed at the upper end of a carriage of the train, a hydraulic cylinder 303 is controlled by an external control switch group to be started, the hydraulic cylinder 303 drives a bottom plate 304 to move up and down, the bottom plate 304 drives a sliding plate 301 to move up and down, the sliding plate 301 drives a mounting plate 302 to move up and down, the mounting plate 302 drives a mounting frame 4 to move up and down, the height of the mounting frame 4 can be adjusted according to the requirement, after the mounting frame 4 is adjusted to be at a proper height, a motor 601 is controlled by the external control switch group to be started, the motor 601 drives a driving pulley 602 to rotate, the driving pulley 602 drives a driven pulley 604 to rotate through a driving belt 603, the driven pulley 604 drives a rotating shaft 605 to rotate, and the rotating shaft 605 drives a screw sheet 606 to rotate, so that bulk materials in the carriage of the train are spread;
when the carriage needs to be replaced for leveling, the hydraulic cylinder 303 is started, the hydraulic cylinder 303 drives the bottom plate 304 to move upwards, the bottom plate 304 drives the sliding plate 301 to move upwards, the sliding plate 301 drives the mounting plate 302 to move upwards, the mounting plate 302 drives the mounting frame 4 to move upwards, and then the height of the mounting frame 4 can be increased, so that the portal 1 can move across the carriage without interference.
It should be noted that the hydraulic cylinder 303 disclosed in the above embodiment is a dragon hydraulic cylinder, and the operation of the hydraulic cylinder 303 and the motor 601 by the external control switch set is performed by a method commonly used in the art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (7)
1. The utility model provides a planer-type spiral flat material machine which characterized in that: including portal (1), the upper end mid-mounting of portal (1) has slide rail frame (2), internally mounted elevating system (3) of slide rail frame (2), elevating system (3) are including slide plate (301), mounting panel (302), bottom plate (304), opening (305) and power pack, slide plate (301) sliding connection is in slide rail frame (2), opening (305) about can supply slide plate (301) freedom are seted up to the rear side lower extreme both sides of slide plate (301), the lower extreme fixedly connected with mounting panel (302) of slide plate (301), install mounting bracket (4) on mounting panel (302), power pack is installed to the rear side of slide plate (301), the front side lower extreme fixedly connected with bottom plate (304) of slide plate (301), the middle part of bottom plate (304) is connected with power pack's extension end rotation, power pack is used for driving bottom plate (304) reciprocates, install in mounting bracket (4) and can carry out flat material mechanism (6) of operation to the bulk cargo.
2. A gantry screw grader as in claim 1 wherein: the power assembly comprises a hydraulic cylinder (303), the hydraulic cylinder (303) is arranged on the rear side of the sliding plate (301), the bottom plate (304) is fixedly connected to the lower end of the front side of the sliding plate (301), the middle part of the bottom plate (304) is rotationally connected with the extending end of the hydraulic cylinder (303), and the input end of the hydraulic cylinder (303) is controlled by an external control switch group to be electrically connected with the output end of an external power supply.
3. A gantry screw grader as in claim 1 wherein: the mounting plate (302) is located at the upper end of the base plate (304).
4. A gantry screw grader as in claim 1 wherein: the mounting frame (4) is fixedly connected with the mounting plate (302) through bolts.
5. A gantry screw grader as in claim 1 wherein: the utility model provides a flat material mechanism (6) includes motor (601), driving pulley (602), drive belt (603), driven pulley (604), pivot (605) and flight (606), motor (601) are installed to the upper end bilateral symmetry of mounting bracket (4), every driving pulley (602) are installed to the output shaft of motor (601), driving pulley (602) are connected with driven pulley (604) through drive belt (603), install pivot (605) in driven pulley (604), pivot (605) rotate and install in mounting bracket (4), install flight (606) on pivot (605), the input of motor (601) is connected with external power source's output electricity through external control switch group control.
6. A gantry screw grader as in claim 5 wherein: the spiral sheets (606) on the two rotating shafts (605) are opposite in direction.
7. A gantry screw grader as in claim 1 wherein: universal wheels (5) are arranged at four corners of the bottom of the portal frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322331213.XU CN220519596U (en) | 2023-10-27 | 2023-10-27 | Gantry type spiral material flattening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322331213.XU CN220519596U (en) | 2023-10-27 | 2023-10-27 | Gantry type spiral material flattening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220519596U true CN220519596U (en) | 2024-02-23 |
Family
ID=89923002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322331213.XU Active CN220519596U (en) | 2023-10-27 | 2023-10-27 | Gantry type spiral material flattening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220519596U (en) |
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2023
- 2023-10-27 CN CN202322331213.XU patent/CN220519596U/en active Active
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