CN209668000U - A kind of stacking machine of high efficient and flexible - Google Patents

Abstract

The utility model discloses a kind of stacking machines of high efficient and flexible in conveying machinery field, including the disk platform being slidably lifted on hanger, it is provided with conveyor belt engaged therewith above disk platform, guide component, hopper component, rotary components and blanking component are installed on the disk platform；Guide component is fixed on disk platform, and the hopper component is mounted on the center of disk platform, and rotary components are mounted on the bottom of hopper component, and blanking component is mounted on rotary components；The guide component is the material packet in conveyor belt to be guided in hopper component, the hopper component from the material packet of guide component will be sent into blanking component, and cooperating rotary components that blanking component is driven to realize 360 ° of rotations, blanking component is to realize that blanking cooperating personnel complete stacking work.

Description

A kind of stacking machine of high efficient and flexible

Technical field

The utility model relates to a kind of conveying machinery, in particular to a kind of stacking machine.

Background technique

Stacking machine is the carton that will have been charged into container, by certain arranging and piling on pallet, pallet (wooden, plastic cement), into Row automatic stacking, can pile multilayer, then release, be transported to warehouse storage convenient for fork truck.Stacking machine in the prior art cannot be real Existing 360 ° of rotation works.A kind of stacking machine is disclosed in the prior art, Publication No.: 107572260 A of CN comprising side Be rounded, hopper, material change course device, mini-roundabout, traffic cycle, slidingtype sport car bracket, rotating wheel, rotating arm, elevating mechanism, under Sliding conveyer, I-steel slideway, slideway hanger；Although it discloses achievable rotation, rotation mode is not made specifically Explanation, therefore, the program discloses unclear, and cannot achieve.

Utility model content

It the purpose of the utility model is to provide a kind of stacking machine of high efficient and flexible, realize it can easily under 360 ° of rotations Material, and production efficiency is improved, blocking, extension angle phenomenon that guide process occurs are eliminated, also enhancing the utility model environment adapts to energy Power.

Purpose of the utility model is realized as follows: a kind of stacking machine of high efficient and flexible, including be slidably lifted on Disk platform on frame, disk platform top are provided with conveyor belt engaged therewith, are equipped with guide on the disk platform Component, hopper component, rotary components and blanking component；Guide component is fixed on disk platform, the hopper component installation At the center of disk platform, rotary components are mounted on the bottom of hopper component, and blanking component is mounted on rotary components；It is described to lead Component is expected the material packet in conveyor belt to be guided in hopper component, and the hopper component is to will be from guide component Material packet is sent into blanking component, and cooperates rotary components that blanking component is driven to realize 360 ° of rotations, and blanking component is to realize down Expect that cooperating personnel complete stacking work；The hopper component includes elevating hopper and lower hopper, and elevating hopper is fixedly mounted on circle On disk platform, lower hopper is rotatably mounted on disk Platform center, and the periphery of the lower hopper is fixedly connected with thrust bearing, The lower thrust washer of thrust bearing is fixed on disk platform, and the upper thrust washer of thrust bearing is fixedly connected on the outer of lower hopper Week, the lower hopper are arranged across disk platform, and bottom is fixedly connected with rotary components, and rotary components include being fixed on lower hopper The rotating arm of bottom, the periphery of the disk platform are machined with sliding slot, and sliding is provided with pulley, the pulley peace in the sliding slot On rotating arm.

When utility model works, material packet is sent along conveyor belt to disk platform, is fallen under the action of guide component In material bin component, material packet is fallen into after hopper component in blanking component, and is sent under the action of blanking component to bottom, is removed Material packet is moved away from carry out stacking by fortune worker, and the utility model can be needed move along hanger, be can also be achieved simultaneously according to carrying 360 ° of rotations.

Compared with prior art, the utility model has the beneficial effects that: the utility model can realize comprehensive position tune Section, substantially increases the production efficiency of stacking；The utility model realizes rotation group by using hopper component matching thrust bearing The assembly of part, so that its structural stability is higher, use reliability is higher, and the pulley of periphery, sliding slot is cooperated to make rotary components Rotation it is more convenient.The utility model can be used in material stacking.

As further limiting for the utility model, the guide component includes the column being arranged by conveyor belt, described Column is fixedly mounted on disk platform, is hinged with deflector through shaft on the column, the deflector setting is in conveying skin The top of band, the deflector are fixedly connected in shaft through connecting plate, the gap between the deflector and conveyor belt by Its hinged end to the other end gradually becomes smaller, and the gap of the deflector hinged end distance from bottom conveyor belt is 35 ± 2mm, described The gap of deflector other end distance from bottom conveyor belt is 15 ± 2mm, and the back side of the deflector is equipped with baffle, the gear The bending part for blocking column is machined on plate.Due to the material packet between deflector and conveyor belt there are gap, in conveyor belt When touching deflector and turning to, column is readily accessed, it may appear that the phenomenon that satchel, or even the phenomenon that tear material packet to shreds, thus Production efficiency is influenced, the utility model is moved forward deflector by one piece of connecting plate of installation between deflector and shaft, thus Material packet column contact is avoided, to solve the above problems；Simultaneously as there are gap, material between deflector and conveyor belt Packet expects that the material at packet internal clearance is easy to happen accumulation in steering procedure, thus the more fill in the more tight, so that it is easy to happen blocking, The utility model is by by the gap setting between deflector and conveyor belt are as follows: it is gradually become smaller by its hinged end to the other end, Reduce the gap of feed end, the gap of discharge end increases, and when gap is filled at flour bag angle, with the increase in gap, flour bag can To move smoothly through material guide device, thus the problem of eliminating blocking.

As further limiting for the utility model, the deflector is processed into arcuate structure, and arc deflector is recessed Face processing is located at the slide plate being equipped with by conveyor belt with stock guide cooperation, slide plate on the front of deflector, the elevating hopper Two sides are provided with protective plate, wherein the protective plate for being located at feed side processes camber.The deflector of arcuate structure makes flour bag When contacting its concave surface, deflecting is more smooth, and the design of skateboard and protective plate is so that material packet is transitioned into hopper from conveyor belt Component is more smooth.

In order to enable the control of deflector is more convenient, the drive of driving deflector rotation is additionally provided on the disk platform Motivation structure.

In order to enable the rotation of deflector is more flexible, the driving mechanism includes the support being fixed on disk platform Frame is hinged with cylinder on support frame as described above, and the piston rod of the cylinder is hinged on deflector upper end.It is flexible by cylinder piston rod The rotation of i.e. controllable deflector.

In order to enhance the cold performance of driving mechanism, the driving mechanism includes the worm and gear electricity being mounted on column Machine, worm and gear motor output shaft are connect with rotating shaft transmission.Drive shaft rotation that water conservancy diversion can be realized by worm and gear motor The rotation of plate；Worm and gear motor cold performance is preferable, and cost is relatively low for opposite electric pushrod；Since cylinder is by working environment temperature The limitation of degree, therefore worm and gear motor is applicable in extremely cold area as driving mechanism.

As further limiting for the utility model, the rotary components include the rotating arm for being fixed on lower hopper bottom, The rotating arm bottom is equipped with blanking component, and the blanking component includes under connecting on the first belt pulley and the second belt pulley Expect conveyer belt, and the carriage being arranged between the first belt pulley and the second belt pulley, the input terminal setting of feeding conveyor In the underface of hopper component, first belt pulley is mounted on rotating arm bottom through pedestal, and carriage one end is hinged on pedestal On, and the shaft of hinge joint and the first belt pulley is arranged concentrically, second belt pulley is mounted on the carriage other end, described defeated The frame other end is sent also to be hinged with material receiving, the shaft of the material receiving and the second belt pulley is arranged concentrically, and the splicing is flat Platform is also connected on rotating arm through connecting rod, the tie point of the connecting rod and rotating arm, the axle center of the first belt pulley, the second belt pulley Axle center and connecting rod and material receiving 4 points of composition parallelogram of tie point, have on the rotating arm and drive blanking conveying The hoisting mechanism that band is rotated around hinge joint.When rotary components work, the material packet sent by hopper component enters feeding conveyor Afterwards, material packet falls into material receiving under the action of feeding conveyor；When carriage needs to adjust upper-lower height, hoisting mechanism control Carriage processed is rotated around hinge joint, the parallelogram sturcutre formed due to 4 points, utilizes quadrangle diagonally synchronous variation, opposite side Characteristic that is equal and being parallel to each other can be always maintained at so that the material receiving of bottom will not change with the variation of carriage height Horizontal operation state；The design of this mechanism, so that staff is to move away from the material packet on material receiving more convenient.

In order to enable the connection of material receiving and connecting rod, carriage is more convenient, lifting lug is installed on the material receiving, The connecting rod is connected on lifting lug, and the end of the carriage is equipped with attachment base, and second belt pulley, material receiving are pacified On attachment base.Lifting lug design so that composition parallelogram deformation when stress it is more balanced

As further limiting for the utility model, the hoisting mechanism includes the cable capstan winch being mounted on rotating arm, Cable capstan winch drives through servo motor, and the cable of cable capstan winch is connected to rotating arm bottom, institute around first pulley, second pulley It states first pulley and is fixed on rotating arm end, second pulley is fixed in feeding conveyor, and drive is also equipped on the rotating arm The driving motor of dynamic first pulley rotation.When work, drives cable to rotate around cable capstan winch by servo motor, pass through first Pulley, second pulley drive blanking component to move up and down.

In order to enable the movement of disk platform is more flexible, the hanger bottom is connected with i-beam track, institute It states and is provided with a pair of of idler wheel in i-beam track, the idler wheel is mounted on support base, and support base is fixed on disk platform, institute It states and movable motor is installed on support base, the movable motor output shaft and idler wheel are sequentially connected.

Detailed description of the invention

FIG. 1 is a schematic structural view of the utility model.

Fig. 2 is guide component partial top view in the utility model.

Fig. 3 is guide component partial elevation view in the utility model.

Fig. 4 is that guide component cooperates structural representation of air cylinder in the utility model.

Fig. 5 is that guide component cooperates worm and gear electric machine structure schematic diagram in the utility model.

Fig. 6 is worm and gear motor and deflector drive mechanism schematic diagram in the utility model.

Fig. 7 is that hopper component, rotary components and blanking component cooperate schematic diagram in the utility model.

Fig. 8 is enlarged drawing at A in Fig. 7.

Fig. 9 is enlarged drawing at B in Fig. 7.

Figure 10 is that disk platform and hanger cooperate schematic diagram in the utility model.

Figure 11 is that disk platform, hopper component and hanger cooperate schematic diagram in the utility model.

Figure 12 is enlarged drawing at C in Figure 11.

Figure 13 is enlarged drawing at D in Figure 11.

Figure 14 is that material receiving level keeps schematic diagram in the utility model.

Wherein, 1 hanger, 1a i-beam track, 1b idler wheel, 1c support base, 1d movable motor；

2 conveyor belts；

3 disk platforms, 3a sliding slot；

4 guide components, 4a column, 4b deflector, 4c baffle, 4d bending part, 4e connecting plate, 4f slide plate, 4g protective plate, 4h Gap, 4i cylinder, 4j support frame, 4k worm and gear motor, 4l shaft；

5 hopper components, 5a elevating hopper, 5b lower hopper, 5c thrust bearing；

6 rotary components, 6a rotating arm, 6b bracket, 6c pulley；

7 blanking components, the first belt pulley of 7a, the second belt pulley of 7b, 7c feeding conveyor, 7d carriage, 7e pedestal, 7f connect Bar, 7g attachment base, 7h lifting lug, 7i material receiving, 7j cable capstan winch, 7k cable, 7l first pulley, 7m second pulley.

Specific embodiment

The stacking machine of a kind of high efficient and flexible as shown in figures 1-13, including the disk platform being slidably lifted on hanger 1 3,1 bottom of hanger is connected with i-beam track 1a, and a pair of of idler wheel 1b, idler wheel 1b installation are provided in i-beam track 1a On support base 1c, support base 1c is fixed on disk platform 3, and movable motor 1d is equipped on support base 1c, and movable motor is defeated Shaft and idler wheel 1b are sequentially connected, and are provided with conveyor belt 2 engaged therewith above disk platform 3, are equipped on disk platform 3 Guide component 4, hopper component 5, rotary components 6 and blanking component 7；Guide component 4 is fixed on disk platform 3, hopper group Part 5 is mounted on the center of disk platform 3, and rotary components 6 are mounted on the bottom of hopper component 5, and blanking component 7 is mounted on rotation group On part 6；Guide component 4 is the material packet in conveyor belt 2 to be guided in hopper component 5, and hopper component 5 is to self-conductance in future Expect that the material packet of component 4 is sent into blanking component 7, and cooperates rotary components 6 that blanking component 7 is driven to realize 360 ° of rotations, blanking group Part 7 is to realize that blanking cooperating personnel complete stacking work；

Guide component 4 includes the column 4a on 2 side of setting conveyor belt, and column 4a is fixedly mounted on disk platform 3, column 4a is upper to be hinged with deflector 4b through shaft 4l, and the top of conveyor belt 2 is arranged in deflector 4b, and deflector 4b is solid through connecting plate 4e Surely it is connected on shaft 4l, the gap 4h between deflector 4b and conveyor belt 2 is gradually become smaller by its hinged end to the other end, is led The gap 4h of the hinged end flowing plate 4b distance from bottom conveyor belt 2 is 35 ± 2mm, deflector 4b other end distance from bottom conveyor belt 2 gap 4h is 15 ± 2mm, and the back side of deflector 4b is equipped with baffle 4c, the bending for blocking column 4a is machined on baffle 4c Portion 4d, deflector 4b are processed into arcuate structure, and the concave surface of arc deflector 4b is processed in the front of deflector 4b, elevating hopper 5a The upper slide plate 4f being equipped with by conveyor belt 2 with stock guide cooperation, the two sides slide plate 4f are provided with protective plate 4g, wherein position Camber is processed in the protective plate 4g of feed side, the driving mechanism of driving deflector 4b rotation is additionally provided on disk platform 3, such as Shown in Fig. 4, driving mechanism selects cylinder 4i comprising is hinged on the support frame 4j being fixed on disk platform 3, support frame 4j Cylinder 4i, the piston rod of cylinder 4i are hinged on the upper end deflector 4b；As shown in figure 5, driving mechanism selects worm and gear motor 4k, It includes the worm and gear motor 4k being mounted on column 4a, and worm and gear motor 4k output shaft and shaft 4l are sequentially connected；

Hopper component 5 includes elevating hopper 5a and lower hopper 5b, and elevating hopper 5a is fixedly mounted on disk platform 3, lower hopper 5b is rotatably mounted on 3 center of disk platform, and the periphery of lower hopper 5b is fixedly connected with thrust bearing 5c, thrust bearing 5c's Lower thrust washer is fixed on disk platform 3, and the upper thrust washer of thrust bearing 5c is fixedly connected on the periphery of lower hopper 5b, under Hopper 5b is arranged across disk platform 3, and bottom is fixedly connected with rotary components 6, and rotary components 6 include being fixed on the bottom lower hopper 5b The rotating arm 6a in portion, the periphery of disk platform 3 are machined with sliding slot 3a, and sliding is provided with pulley 6c in sliding slot 3a, and pulley 6c is through propping up Frame 6b is mounted on rotating arm 6a.

Rotary components 6 include the rotating arm 6a for being fixed on the bottom lower hopper 5b, and the bottom rotating arm 6a is equipped with blanking component 7, blanking component 7 includes the feeding conveyor 7c on connection the first belt pulley 7a and the second belt pulley 7b, and is arranged first Hopper component 5 is being arranged in just in carriage 7d between belt pulley 7a and the second belt pulley 7b, the input terminal of feeding conveyor 7c Lower section, the first belt pulley 7a are mounted on the bottom rotating arm 6a through pedestal 7e, and the one end carriage 7d is hinged on pedestal 7e, and hinged The shaft 4l of point and the first belt pulley 7a is arranged concentrically, and the second belt pulley 7b is mounted on the carriage 7d other end, and carriage 7d is another One end is also hinged with material receiving 7i, material receiving 7i and the shaft 4l of the second belt pulley 7b and is arranged concentrically, and material receiving 7i is also It is connected on rotating arm 6a through connecting rod 7f, connecting rod 7f and the tie point of rotating arm 6a, the axle center of the first belt pulley 7a, the second belt The axle center of 7b and 4 points of composition parallelogram of tie point of connecting rod 7f and material receiving 7i are taken turns, are had under drive on rotating arm 6a Expect the hoisting mechanism that conveyer belt 7c is rotated around hinge joint, lifting lug 7h is installed on material receiving 7i, connecting rod 7f is connected to lifting lug 7h On, the end of carriage 7d is equipped with attachment base 7g, and the second belt pulley 7b, material receiving 7i are installed on attachment base 7g, mention Rising mechanism includes the cable capstan winch 7j being mounted on rotating arm 6a, and cable 7k capstan winch 7j drives through servo motor, cable capstan winch 7j Cable 7k be connected to the bottom rotating arm 6a around first pulley 7l, second pulley 7m, first pulley 7l is fixed on rotating arm 6a End, second pulley 7m are fixed on feeding conveyor 7c, and driving the first belt pulley 7a rotation is also equipped on rotating arm 6a Driving motor.

When utility model works, material packet is sent along conveyor belt 2 to disk platform 3, under the action of guide component 4 Fall into hopper component 5, material packet is fallen into after hopper component 5 in blanking component 7, and send under the action of blanking component 7 to On the material receiving 7i of bottom, material packet is moved away from carry out stacking by porter, and the utility model can need can be achieved according to carrying Disk platform 3 is moved along hanger 1, rotating arm 6a is swung up and down around 3360 ° of disk platform rotations, rotating arm 6a, wherein disk is flat Platform 3 is moved along hanger 1 and is realized by movable motor 1d, and rotating arm 6a passes through around 3360 ° of disk platform rotations manually to be pushed, Rotating arm 6a is swung up and down to be realized by the servo motor on hoisting mechanism, as shown in figure 14, the design of this mechanism, so that work Personnel are to move away from the material packet on material receiving 7i more convenient.

The utility model is not limited to above-described embodiment, on the basis of technical solution disclosed by the utility model, this For the technical staff in field according to disclosed technology contents, not needing creative labor can be special to some of which technology Sign makes some replacements and deformation, these replacements and deformation are within the protection scope of the present utility model.

Claims (10)

1. a kind of stacking machine of high efficient and flexible, which is characterized in that including the disk platform being slidably lifted on hanger, disk is flat It is provided with conveyor belt engaged therewith above platform, guide component, hopper component, rotary components are installed on the disk platform And blanking component；Guide component is fixed on disk platform, and the hopper component is mounted on the center of disk platform, rotation group Part is mounted on the bottom of hopper component, and blanking component is mounted on rotary components；The guide component is to will be in conveyor belt Material packet be guided in hopper component, the hopper component to will from the material packet of guide component be sent into blanking component in, and Cooperate rotary components that blanking component is driven to realize 360 ° of rotations, blanking component is to realize that blanking cooperating personnel complete stacking Work；The hopper component includes elevating hopper and lower hopper, and elevating hopper is fixedly mounted on disk platform, and lower hopper is rotatable It is mounted on disk Platform center, the periphery of the lower hopper is fixedly connected with thrust bearing, and the lower thrust washer of thrust bearing is solid It is scheduled on disk platform, the upper thrust washer of thrust bearing is fixedly connected on the periphery of lower hopper, and the lower hopper passes through disk Platform setting, and bottom is fixedly connected with rotary components, rotary components include the rotating arm for being fixed on lower hopper bottom, the disk The periphery of platform is machined with sliding slot, and sliding is provided with pulley in the sliding slot, and the pulley is mounted on rotating arm.

2. a kind of stacking machine of high efficient and flexible according to claim 1, which is characterized in that the guide component includes setting Column by conveyor belt, the column are fixedly mounted on disk platform, are hinged with deflector through shaft on the column, institute State the top that conveyor belt is arranged in deflector, the deflector is fixedly connected in shaft through connecting plate, the deflector with Gap between conveyor belt is gradually become smaller by its hinged end to the other end, the deflector hinged end distance from bottom conveyor belt Gap be 35 ± 2mm, the gap of the deflector other end distance from bottom conveyor belt is 15 ± 2mm, the deflector The back side is equipped with baffle, and the bending part for blocking column is machined on the baffle.

3. a kind of stacking machine of high efficient and flexible according to claim 2, which is characterized in that the deflector processes camber Structure, and arc deflector concave surface process on the front of deflector, the elevating hopper be located at conveyor belt by be equipped with The slide plate of stock guide cooperation, slide plate two sides are provided with protective plate, wherein the protective plate for being located at feed side processes camber.

4. a kind of stacking machine of high efficient and flexible according to claim 2, which is characterized in that also set up on the disk platform There is the driving mechanism of driving deflector rotation.

5. a kind of stacking machine of high efficient and flexible according to claim 4, which is characterized in that the driving mechanism includes fixing Support frame on disk platform is hinged with cylinder on support frame as described above, and the piston rod of the cylinder is hinged on deflector upper end.

6. a kind of stacking machine of high efficient and flexible according to claim 4, which is characterized in that the driving mechanism includes installation Worm and gear motor on column, worm and gear motor output shaft are connect with rotating shaft transmission.

7. a kind of stacking machine of high efficient and flexible according to claim 1, which is characterized in that the rotary components include fixing Rotating arm in lower hopper bottom, the rotating arm bottom are equipped with blanking component, and the blanking component includes the first skin of connection Feeding conveyor on belt wheel and the second belt pulley, and the carriage being arranged between the first belt pulley and the second belt pulley, The underface of hopper component is arranged in the input terminal of feeding conveyor, and first belt pulley is mounted on rotating arm bottom through pedestal Portion, carriage one end are hinged on pedestal, and the shaft of hinge joint and the first belt pulley is arranged concentrically, the second belt pulley peace Mounted in the carriage other end, the carriage other end is also hinged with material receiving, the material receiving and the second belt pulley Shaft is arranged concentrically, and the material receiving is also connected on rotating arm through connecting rod, the tie point of the connecting rod and rotating arm, first 4 points of composition parallelogram of tie point of the axle center of belt pulley, the axle center of the second belt pulley and connecting rod and material receiving, institute Stating has the hoisting mechanism for driving feeding conveyor to rotate around hinge joint on rotating arm.

8. a kind of stacking machine of high efficient and flexible according to claim 7, which is characterized in that be equipped on the material receiving Lifting lug, the connecting rod are connected on lifting lug, and the end of the carriage is equipped with attachment base, and second belt pulley, splicing are flat Platform is installed on attachment base.

9. a kind of stacking machine of high efficient and flexible according to claim 7, which is characterized in that the hoisting mechanism includes installation Cable capstan winch on rotating arm, cable capstan winch drive through servo motor, and the cable of cable capstan winch is slided around first pulley, second Wheel is connected to rotating arm bottom, and the first pulley is fixed on rotating arm end, and second pulley is fixed in feeding conveyor, institute State the driving motor that the first pulley rotation of driving is also equipped on rotating arm.

10. a kind of stacking machine of high efficient and flexible according to claim 1, which is characterized in that the hanger bottom is connected with It is connected with i-beam track, a pair of of idler wheel is provided in the i-beam track, the idler wheel is mounted on support base, support base It is fixed on disk platform, movable motor is installed on the support base, the movable motor output shaft and idler wheel are sequentially connected.