CN220510949U - Double-shaft continuous winding type stator winding machine - Google Patents
Double-shaft continuous winding type stator winding machine Download PDFInfo
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- CN220510949U CN220510949U CN202322172842.2U CN202322172842U CN220510949U CN 220510949 U CN220510949 U CN 220510949U CN 202322172842 U CN202322172842 U CN 202322172842U CN 220510949 U CN220510949 U CN 220510949U
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- 238000004804 winding Methods 0.000 title claims abstract description 112
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000006073 displacement reaction Methods 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 6
- 230000009977 dual effect Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 abstract description 8
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The application discloses biax even around formula stator winding machine, this application is through setting up rotary mechanism, stator anchor clamps and winding displacement elevating system, during the wire winding, rotary mechanism drives stator anchor clamps and rotates clockwise earlier, make the winding displacement wind on first stator skeleton along clockwise, winding displacement elevating system drives the winding displacement and reciprocates along first stator skeleton's axial when winding, make the winding displacement wind full whole first stator skeleton, after accomplishing first stator skeleton wire winding, winding displacement elevating system upwards moves and drives the winding displacement and aim at second stator skeleton, then rotary mechanism drives stator anchor clamps and rotates along anticlockwise, make the winding displacement wind on second stator skeleton along anticlockwise, also, winding displacement elevating system makes the winding displacement wind full whole second stator skeleton along second stator skeleton's axial when winding, this application winds through machinery, can reduce workman's intensity of labour big, promote wire winding efficiency, guarantee stator winding unification and standardization.
Description
Technical Field
The utility model belongs to the technical field of stator manufacturing, and particularly relates to a double-shaft continuous winding type stator winding machine.
Background
The motor comprises a rotor and a stator, a winding wire is wound on the stator, and the winding wire is electrified to generate a magnetic field to drive the rotor to rotate. Specifically, the winding modes of the flat cable wound on the stator are various, so that double-shaft continuous winding is common in the market at present, namely, two adjacent stator frameworks are continuously wound simultaneously, and the second stator framework is continuously wound after the first stator framework is wound clockwise and then reversely anticlockwise, namely, the jumper between the first stator framework and the second stator framework is not sheared, and is continuous. The existing double-shaft continuous winding mainly relies on manual winding, so that the labor intensity is high, the winding efficiency is low, the winding effect of each stator is difficult to be kept uniform, and the unification and standardization of products cannot be guaranteed.
Disclosure of Invention
Object of the utility model
In order to overcome the defects, the utility model aims to provide a double-shaft continuous winding type stator winding machine so as to solve the technical problems that the existing double-shaft continuous winding mainly depends on manual winding, so that the labor intensity of workers is high, the winding efficiency is low, the winding effect of each stator is difficult to be kept uniform, and the unification and standardization of products cannot be ensured.
(II) technical scheme
In order to achieve the above purpose, the technical scheme provided by the application is as follows:
a dual-axis continuous winding stator winding machine, comprising: the winding machine comprises a frame, at least one rotating mechanism, a stator clamp, a winding lifting mechanism and a winding lifting mechanism, wherein the rotating mechanism is arranged on the frame and can rotate clockwise or anticlockwise;
the application sets up rotating mechanism, stator clamp and winding displacement elevating system, the winding displacement is put on the winding displacement elevating system, the stator clamp clamps two stator frameworks and installs on rotating mechanism, during winding, the rotating mechanism drives the stator clamp to rotate clockwise first, the winding displacement winds around the first stator framework clockwise, the winding displacement elevating system moves up and down along the axial direction of the first stator framework while winding, the winding displacement winds up the whole first stator framework, after finishing the winding of the first stator framework, the winding displacement elevating system drives the winding displacement to move upwards and aim at second stator skeleton, then rotating mechanism drives stator anchor clamps and rotates along anticlockwise, make the winding displacement wind on second stator skeleton along anticlockwise, likewise, the winding displacement is around the axial of second stator skeleton and reciprocates simultaneously, thereby realized biax and even around, this application winds through machinery, reducible to manual wire winding dependence of manual work, reduce intensity of labour is big, promote winding efficiency, guarantee the wire winding effect unification and the standardization of every stator.
In some embodiments, further comprising: the compressing mechanism can be lifted up and down and is rotatably arranged above the rotating mechanism, can move downwards to be compressed at the upper end of the stator clamp and can synchronously rotate along with the rotating mechanism;
through setting up hold-down mechanism, hold-down mechanism can compress tightly stator anchor clamps, avoids slewing mechanism to drive stator anchor clamps rotation in-process stator anchor clamps and rocks, and hold-down mechanism can promote the stability of coiling machine wire winding process.
In some embodiments, the rotation mechanism includes: the rotating motor is connected with the rotating main shaft which is used for the lower end of the stator clamp to insert in a driving way.
In some embodiments, the flat cable lifting mechanism includes: the wire winding device comprises a lifting motor and a first lifting frame which is in driving connection with the lifting motor, wherein an unreeling seat for unreeling a coiled wire and a wire head limiting seat for unreeling the coiled wire are arranged on the first lifting frame, and the wire head of the coiled wire is threaded out of the wire head limiting seat wound on a stator framework along a fixed direction.
In some embodiments, a winding displacement unreeling seat and a thread end limiting seat are respectively arranged on the first lifting frame corresponding to each rotating mechanism.
Through setting up two unreeling seats and two end of a thread spacing seats simultaneously, cooperate two slewing mechanism to wire, can realize that duplex position winds, further promote the efficiency of wire winding.
In some embodiments, further comprising: the sliding rail is vertically arranged on the frame and is in sliding fit with the first lifting frame;
the first lifting frame can be stably driven to vertically move through the sliding rail, so that the phenomenon that the gap between adjacent winding wires wound on the same stator framework is too large, the number of turns wound is small, and the performance of a motor is influenced can be avoided.
In some embodiments, the hold-down mechanism comprises: the lifting cylinder and the second lifting frame which is in driving connection with the lifting cylinder are rotatably provided with a pressing shaft which extends downwards, can be abutted to the upper end of the stator clamp and can synchronously rotate along with the stator clamp.
In some embodiments, the number of the pressing shafts is two, and each pressing shaft is respectively corresponding to one rotating mechanism.
In some embodiments, the lower end of the compression shaft is of a conical structure, and the upper end of the stator clamp is provided with a positioning hole for inserting the end part of the lower end of the compression shaft;
through inserting the locating hole in stator anchor clamps upper end tip in the stator anchor clamps upper end, cooperate with the hold-down shaft lower extreme, can avoid hold-down shaft and stator anchor clamps to break away from, can promote stator anchor clamps rotation in-process stability.
Drawings
FIG. 1 is a schematic diagram of a dual-axis continuous winding stator winding machine according to the present utility model;
FIG. 2 is a schematic view of a first view of a default frame of the dual axis continuous winding stator winding machine of the present utility model;
FIG. 3 is a schematic diagram of a second view of a default frame of the dual axis continuous winding stator winding machine of the present utility model;
FIG. 4 is a schematic view of a wire end limiting seat of a dual-shaft continuous winding type stator winding machine;
fig. 5 is a schematic structural view of a stator clamp of a double-shaft continuous winding type stator winding machine according to the present utility model.
Reference numerals:
1. a frame; 2. a rotating mechanism; 201. a rotating motor; 202. rotating the main shaft; 203. a transmission belt; 3. a winding displacement lifting mechanism; 301. a lifting motor; 302. a first lifting frame; 303. a slide rail; 304. a thread end limiting seat; 3041. a wire outlet pipe; 305. a sliding seat; 4. a compressing mechanism; 401. a lifting cylinder; 402. a second lifting frame; 403. a compression shaft; 5. a stator clamp; 501. a first clamping portion; 502. a second clamping portion; 503. a third clamping portion; 504. fixing the column; 505. a pin; 6. a stator skeleton; 7. and (5) arranging wires.
Detailed Description
The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.
Referring to fig. 1-3, the present utility model provides a dual-shaft continuous winding type stator winding machine, which includes: the machine frame 1 can rotate at least one rotating mechanism 2 arranged on the machine frame 1 clockwise or anticlockwise, a stator clamp 5 arranged on the rotating mechanism 2 and used for fixing two adjacent stator frameworks 6, and a winding displacement lifting mechanism 3 which is arranged on the machine frame 1 and used for driving a winding displacement 7 in the unreeling process to move up and down along the axial direction of the stator frameworks 6 and winds the winding displacement 7 on the two adjacent stator frameworks 6.
Specifically, the rotation mechanism 2 includes: the rotating motor 201 is in driving connection with the rotating spindle 202, the rotating spindle 202 is used for inserting the lower end of the stator clamp 5, specifically, the lower end of the stator clamp 5 is provided with a fixing column 504 in a downward extending mode, and the fixing column 504 can be inserted into the rotating spindle 202 to be connected with the rotating spindle 202. Preferably, the number of the rotary spindles 202 can be multiple, and the rotary motor 201 drives the rotary spindles 202 to rotate simultaneously through the transmission belt 203, so that multi-station winding is realized.
Referring to fig. 4, specifically, the flat cable lifting mechanism 3 includes: the lifting motor 301 and the first lifting frame 302 that is connected with the lifting motor 301 in a driving way, specifically, an unreeling seat (default in the figure) and a thread end limiting seat 304 that is opposite to the unreeling seat are arranged on the first lifting frame 302, the unreeling seat is used for placing a coiled winding 7, an outlet pipe 3041 is arranged on the thread end limiting seat 304, the thread end of the winding 7 is reeled out from the outlet pipe 3041 and is reeled on the stator framework 6, and when the rotating mechanism 2 rotates, the winding can be pulled to enable the unreeling seat to rotate for unreeling. Specifically, when the multi-station winding is provided, two unreeling seats and two thread end limiting seats 304 are arranged on the first lifting frame 302, each unreeling seat corresponds to one thread end limiting seat 304, and each thread end limiting seat 304 corresponds to one rotating mechanism 2.
Preferably, the sliding rail 303 which is in sliding fit with the first lifting frame 302 is vertically arranged on the frame 1, and can guide the first lifting frame 302 to move up and down, and in particular, the sliding rail 303 is provided with the sliding seat 305, and the first lifting frame 302 is arranged on the sliding seat 305.
Preferably, the application has set up hold-down mechanism 4, but hold-down mechanism 4 downwardly movable butt is in stator clamp 5 upper end, and specifically, hold-down mechanism 4 rotatable setting can downwardly movable and can follow rotary mechanism 2 synchronous rotation.
Specifically, the pressing mechanism 4 includes: the lifting cylinder 401 and the second lifting frame 402 which is in driving connection with the lifting cylinder 401, specifically, a pressing shaft 403 extending downwards is rotatably arranged on the second lifting frame 402, the pressing shaft 403 can be abutted to the upper end of the stator clamp 5 under the driving of the second lifting frame 402, the pressing shaft 403 and the second lifting frame 402 are in rotating connection through parts such as bearings, and after the pressing shaft 403 is abutted to the upper end of the stator clamp 5, when the rotating mechanism 2 rotates, the pressing shaft 403 can rotate along with the stator clamp 5. Specifically, when the multi-station winding is provided, the second lifting frame 402 is provided with a plurality of pressing shafts 403 at the same time, which are respectively disposed up and down corresponding to one rotating main shaft 202.
Preferably, the lower end of the pressing shaft 403 is in a conical structure, and a positioning hole for inserting the lower end of the pressing shaft 403 is formed in the upper end of the stator clamp 5.
Referring to fig. 5, specifically, the stator fixture 5 includes: the first clamping part 501, the second clamping part 502 and the third clamping part 503, a pin 505 is arranged on the second clamping part 502, a stator frame 6 is clamped between the first clamping part 501 and the second clamping part 502, and another stator frame 6 is clamped between the second clamping part 502 and the third clamping part 503.
Specifically, during winding, the wire end of the flat cable 7 is manually wound on the first underlying stator frame 6, then the rotating mechanism 2 drives the stator clamp 5 to rotate clockwise, the flat cable 7 is driven to wind and unwind on the first stator frame 6, the flat cable lifting mechanism 3 moves up and down along the axial direction of the first stator frame 6 while the flat cable 7 winds the flat cable 7 to fully cover the first stator frame 6, after the winding of the first stator frame 6 is completed, the flat cable lifting mechanism 3 moves up and bypasses the pin 505 to align with the second stator frame 6, then the rotating mechanism 2 drives the stator clamp 5 to rotate anticlockwise, the flat cable 7 winds on the second stator frame 6 anticlockwise, and the flat cable 7 moves up and down along the axial direction of the second stator frame 6 while the flat cable 7 winds the flat cable 7 to fully cover the second stator frame 6, so that double-shaft continuous winding is realized.
It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (9)
1. A dual-axis continuous winding stator winding machine, comprising: the winding machine comprises a frame (1), at least one rotating mechanism (2) arranged on the frame (1) can be rotated clockwise or anticlockwise, stator clamps (5) arranged on the rotating mechanism (2) and used for fixing two adjacent stator frameworks (6) are arranged on the frame (1), and a winding displacement lifting mechanism (3) which can be arranged on the frame (1) and used for driving a winding displacement (7) in the winding process to move up and down and wind the winding displacement (7) on the two adjacent stator frameworks (6) along the axial direction of the stator frameworks (6).
2. The dual shaft continuous wound stator winding machine of claim 1, further comprising: the compressing mechanism (4) can be lifted up and down and is rotatably arranged above the rotating mechanism (2), can move downwards to be compressed on the upper end of the stator clamp (5) and can synchronously rotate along with the rotating mechanism (2).
3. Double-shaft continuous-winding stator winding machine according to claim 1 or 2, characterized in that the rotating mechanism (2) comprises: the rotating motor (201) is in driving connection with a rotating main shaft (202) which is used for inserting the lower end of the stator clamp (5) and is connected with the rotating motor (201).
4. Double-shaft continuous winding type stator winding machine according to claim 1 or 2, characterized in that the winding displacement lifting mechanism (3) comprises: the wire winding device comprises a lifting motor (301) and a first lifting frame (302) in driving connection with the lifting motor (301), wherein an unreeling seat for the reeled wire (7) to be placed and unreeled and a wire head limit seat (304) for the wire head of the wire (7) to penetrate out and be reeled on the stator framework (6) along a fixed direction are arranged on the first lifting frame (302).
5. The dual-shaft continuous winding type stator winding machine according to claim 4, wherein a winding displacement (7) unwinding seat and a wire end limiting seat (304) are respectively arranged on the first lifting frame (302) corresponding to each rotating mechanism (2).
6. The dual shaft continuous wound stator winding machine of claim 4, further comprising: and a sliding rail (303) vertically arranged on the frame (1) and in sliding fit with the first lifting frame (302).
7. The double-shaft continuous winding stator winding machine according to claim 2, characterized in that the hold-down mechanism (4) comprises: the lifting device comprises a lifting cylinder (401) and a second lifting frame (402) which is in driving connection with the lifting cylinder (401), wherein a pressing shaft (403) which extends downwards and can be abutted to the upper end of the stator clamp (5) and synchronously rotate along with the stator clamp (5) is rotatably arranged on the second lifting frame (402).
8. The double-shaft continuous winding type stator winding machine according to claim 7, wherein the number of the pressing shafts (403) is two, and each pressing shaft (403) is respectively corresponding to one rotating mechanism (2).
9. The double-shaft continuous winding type stator winding machine according to claim 7 or 8, wherein the lower end of the pressing shaft (403) is of a conical structure, and a positioning hole for inserting the lower end of the pressing shaft (403) is formed in the upper end of the stator clamp (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322172842.2U CN220510949U (en) | 2023-08-11 | 2023-08-11 | Double-shaft continuous winding type stator winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322172842.2U CN220510949U (en) | 2023-08-11 | 2023-08-11 | Double-shaft continuous winding type stator winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220510949U true CN220510949U (en) | 2024-02-20 |
Family
ID=89870665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322172842.2U Active CN220510949U (en) | 2023-08-11 | 2023-08-11 | Double-shaft continuous winding type stator winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220510949U (en) |
-
2023
- 2023-08-11 CN CN202322172842.2U patent/CN220510949U/en active Active
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