CN220509853U - Accurate butt fusion device of reactor - Google Patents
Accurate butt fusion device of reactor Download PDFInfo
- Publication number
- CN220509853U CN220509853U CN202321973496.1U CN202321973496U CN220509853U CN 220509853 U CN220509853 U CN 220509853U CN 202321973496 U CN202321973496 U CN 202321973496U CN 220509853 U CN220509853 U CN 220509853U
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- placing plate
- workbench
- reactor
- sliding rail
- air cylinder
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- 230000004927 fusion Effects 0.000 title claims description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000003466 welding Methods 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 229910000976 Electrical steel Inorganic materials 0.000 description 11
- 230000006872 improvement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model relates to the technical field of reactors, and provides a precise welding device for a reactor, which is characterized by comprising the following components: the device comprises a workbench, a placing plate, a control panel, a clamping mechanism, a driving mechanism, a moving mechanism and a photoelectric sensor; the placing plate is arranged at the top of the workbench, the control panel is arranged at one side of the top of the workbench, the clamping mechanism is arranged on the placing plate, the driving mechanism is arranged on the workbench, the welding machine is arranged on the driving mechanism, the moving mechanisms are symmetrically arranged on the workbench, the moving mechanisms are respectively arranged at two sides of the placing plate, and the photoelectric sensors are respectively arranged on the moving mechanisms at two sides.
Description
Technical Field
The utility model relates to the technical field of reactors, in particular to an accurate welding device for a reactor.
Background
The reactor is also called an inductor, has very wide application in a circuit, and has a certain inductive property because of the electromagnetic induction effect in the circuit, so that the reactor can play a role in preventing current change. At present, when all reactor products in a factory are welded on a bottom plate, the direction of the bottom plate of the reactor is generally recognized through workers, and then the bottom plate of the reactor is welded with a silicon steel sheet with a coil assembly, so that the problems of reverse welding of the bottom plate of the reactor, misplacement of welding of the bottom plate, incorrect direction of the coil assembly and the like are frequently caused, and the situation of even defective products is caused. In view of this, the present application is specifically proposed.
Disclosure of Invention
The application provides an accurate welding device of reactor to the direction of solving among the prior art general through staff's reactor bottom plate is discerned, then welds reactor bottom plate and the silicon steel sheet that has coil pack, leads to often can appear reactor bottom plate butt fusion reverse, bottom plate butt fusion dislocation and coil pack misdirection scheduling problem, thereby leads to the technical problem of the situation of coupling the defective products. The technical aim of the utility model is realized by the following technical scheme:
an accurate welding device of reactor includes: the device comprises a workbench, a placing plate, a control panel, a clamping mechanism, a driving mechanism, a moving mechanism and a photoelectric sensor;
the placing plate is arranged at the top of the workbench, the control panel is arranged at one side of the top of the workbench, the clamping mechanism is arranged on the placing plate, the driving mechanism is arranged on the workbench, the welding machine is arranged on the driving mechanism, the moving mechanisms are symmetrically arranged on the workbench, the moving mechanisms are respectively arranged at two sides of the placing plate, and the photoelectric sensors are respectively arranged on the moving mechanisms at two sides;
the moving mechanism comprises a first sliding rail, a second sliding rail, a sliding block and a first air cylinder, wherein the first sliding rail is symmetrically arranged on the workbench, the first sliding rails are respectively positioned on two sides of the placing plate, the second sliding rail is arranged on the first sliding rail in a sliding mode, the first air cylinder is arranged on the second sliding rail, the photoelectric sensor is arranged at the output end of the first air cylinder, the sliding block is arranged on the second sliding rail in a sliding mode, and the sliding block is connected with the photoelectric sensor.
Preferably, the clamping mechanism comprises clamping blocks and springs, the clamping blocks are arranged on two sides of the placing plate in a sliding mode, and the springs are arranged between the clamping blocks and the placing plate.
Preferably, the driving mechanism comprises a supporting frame and a second air cylinder, the supporting frame is arranged on the workbench, the second air cylinder is arranged on the supporting frame, and the welding machine is arranged on the output end of the second air cylinder.
Preferably, the placing plate is in a rectangular frame shape with one side open, and three pressing blocks are arranged at the top of the placing plate.
Preferably, a bevel is arranged on the side of the clamping block facing the opening of the placing plate.
Preferably, the pressing block is connected with the placing plate through bolts.
Preferably, the control panel comprises an alarm lamp, a start button and a stop button.
Preferably, the welding machine is an argon arc welding machine.
Compared with the prior art, the utility model has the following beneficial effects: through setting up moving mechanism and photoelectric sensor, the photoelectric sensor of one side can respond to the place position of the bottom plate of the reactor, the photoelectric sensor of the other side responds to the place direction of the induction coil in the silicon steel sheet, when the direction of the bottom plate of the reactor is misplaced and the direction of the coil assembly is misplaced, the photoelectric sensor alarms, the welding machine stops working at the same time, until the staff corrects the direction of the bottom plate of the reactor and the place direction of the coil assembly, just can realize the welding, thus can improve the yield of the whole production of the reactor product;
through setting up first slide rail, second slide rail and first cylinder, through the position of adjustment second slide rail on first slide rail, simultaneously, adjust the position of photoelectric sensor on the second slide rail through first cylinder, so can realize working the product of different model sizes, improve the commonality of equipment, save the cost.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a moving mechanism according to the present utility model;
FIG. 3 is a schematic view of the clamping mechanism of the present utility model;
FIG. 4 is a schematic diagram of a driving mechanism according to the present utility model;
in the figure: 1. a work table; 2. placing a plate; 3. a control panel; 4. a photoelectric sensor; 5. a first slide rail; 6. a second slide rail; 7. a slide block; 8. a first cylinder; 9. a clamping block; 10. a spring; 11. a support frame; 12. a second cylinder; 13. a fusion splicer; 14. and (5) briquetting.
Detailed Description
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.
Referring to fig. 1-4, an accurate welding device for a reactor includes: the device comprises a workbench 1, a placing plate 2, a control panel 3, a clamping mechanism, a driving mechanism, a moving mechanism and a photoelectric sensor 4;
place board 2 setting at workstation 1 top, control panel 3 sets up in workstation 1 top one side, and control panel 3 goes up including alarm lamp, start button and stop button, and clamping mechanism sets up on placing board 2, and actuating mechanism sets up on workstation 1, and the welding machine 13 sets up on actuating mechanism, and the moving mechanism symmetry sets up on workstation 1, and moving mechanism sets up respectively in the both sides of placing board 2, and photoelectric sensor 4 sets up respectively on the moving mechanism of both sides.
In some embodiments, the moving mechanism includes a first slide rail 5, a second slide rail 6, a slide block 7 and a first air cylinder 8, the first slide rail 5 is symmetrically disposed on the workbench 1, the first slide rail 5 is respectively located at two sides of the placing plate 2, the second slide rail 6 is slidably disposed on the first slide rail 5, the first air cylinder 8 is disposed on the second slide rail 6, the photoelectric sensor 4 is disposed on an output end of the first air cylinder 8, the slide block 7 is slidably disposed on the second slide rail 6, and the slide block 7 is connected with the photoelectric sensor 4.
According to the technical scheme, when in welding, the silicon steel sheet internally provided with the coil assembly is welded with the bottom plate of the reactor, the positions of the second sliding rails 6 on the two sides on the first sliding rail 5 are adjusted according to the types of the silicon steel sheet and the bottom plate of the reactor, then the first air cylinder 8 is controlled to work, the photoelectric sensors 4 and the sliding blocks 7 are driven to move along the second sliding rail 6, the positions of the photoelectric sensors 4 on the two sides are adjusted, and the photoelectric sensors 4 on the two sides are convenient to sense the placement positions of the bottom plate and the directions of the coil assemblies respectively;
during operation, firstly, place the reactor bottom plate on place board 2, then press from both sides tightly through clamping mechanism to the bottom plate, will later place the inside silicon steel sheet that contains coil assembly at reactor bottom plate top, then through pressing the start button on the control panel 3, start actuating mechanism and photoelectric sensor 4, wherein one side photoelectric sensor 4 is responded to the position of placing of reactor bottom plate, when the reactor bottom plate is not put the appointed position, the reactor bottom plate is not detected to photoelectric sensor 4, the photoelectric sensor 4 reports to the police, the alarm lamp lights, the welding machine 13 is not operated, specifically speaking, welding machine 13 is the argon arc welding machine, thereby prevent the welding direction mistake of reactor bottom plate, later take off the silicon steel sheet, and take out the inside reactor bottom plate of place board 2 and turn over the face and place, place the silicon steel sheet on the reactor bottom plate again, start actuating mechanism and photoelectric sensor 4 through control panel 3 again, respond to the direction of placing of the inside induction coil of silicon steel sheet, if the direction of placing of induction coil is reverse, sensor 4, then the staff is to the silicon steel sheet, can carry out the adjustment mechanism through driving the electric steel sheet, can realize the product through the electric reactor is moved to the electric iron sheet, the product is realized to the electric reactor is moved to the electric reactor bottom plate, the product is realized to the improvement through the improvement of the size, the electric reactor is realized.
In some embodiments, the clamping mechanism comprises a clamping block 9 and springs 10, the clamping block 9 is slidably arranged on two sides of the placing plate 2, the springs 10 are arranged between the clamping block 9 and the placing plate 2, and an inclined surface is arranged on one side of the clamping block 9, which faces the opening of the placing plate 2.
Adopt above technical scheme, when the staff put into place the board 2 with the reactor bottom plate in, the detailed one side of placing the board 2 opening of orientation is equipped with the inclined plane on the clamp block 9, that is, the staff can directly push into place the board 2 inside along the inclined plane with the reactor bottom, at this moment, the clamp block 9 of both sides is extrudeed, spring 10 is compressed, thereby, the clamp block 9 of both sides can press from both sides tightly fixedly to the reactor bottom plate, simultaneously, the setting of clamp block 9 can satisfy the reactor bottom of equidimension not, the holistic commonality of improvement equipment.
In some embodiments, the drive mechanism includes a support frame 11 and a second cylinder 12, the support frame 11 being disposed on the table 1, the second cylinder 12 being disposed on the support frame 11, and the fusion machine 13 being disposed on an output end of the second cylinder 12.
By adopting the technical scheme, during operation, start the welding machine 13 through the second cylinder 12 and go up the removal, the welding machine 13 of being convenient for can weld silicon steel sheet and reactor bottom plate.
In some embodiments, the placing plate 2 is in a rectangular frame shape with one side open, three pressing blocks 14 are arranged at the top of the placing plate 2, and the pressing blocks 14 are connected with the placing plate 2 through bolts.
By adopting the technical scheme, one side of the placing plate 2 is in an opening shape, so that a worker can push the reactor bottom plate into the placing plate 2 along the opening, three pressing blocks 14 at the top of the placing plate 2 can limit the reactor bottom plate, and in detail, the pressing blocks 14 are connected with the placing plate 2 through bolts, so that the electric reactor bottom plate is convenient to detach.
It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (8)
1. An accurate butt fusion device of reactor, its characterized in that includes: the device comprises a workbench (1), a placing plate (2), a control panel (3), a clamping mechanism, a driving mechanism, a moving mechanism, a fusion splicer (13) and a photoelectric sensor (4);
the placing plate (2) is arranged at the top of the workbench (1), the control panel (3) is arranged at one side of the top of the workbench (1), the clamping mechanism is arranged on the placing plate (2), the driving mechanism is arranged on the workbench (1), the welding machine (13) is arranged on the driving mechanism, the moving mechanisms are symmetrically arranged on the workbench (1), the moving mechanisms are respectively arranged at two sides of the placing plate (2), and the photoelectric sensors (4) are respectively arranged on the moving mechanisms at two sides;
the moving mechanism comprises a first sliding rail (5), a second sliding rail (6), a sliding block (7) and a first air cylinder (8), wherein the first sliding rail (5) is symmetrically arranged on the workbench (1), the first sliding rails (5) are respectively positioned on two sides of the placing plate (2), the second sliding rail (6) is slidably arranged on the first sliding rail (5), the first air cylinder (8) is arranged on the second sliding rail (6), the photoelectric sensor (4) is arranged on the output end of the first air cylinder (8), the sliding block (7) is slidably arranged on the second sliding rail (6), and the sliding block (7) is connected with the photoelectric sensor (4).
2. The precise welding device for the reactor according to claim 1, wherein: the clamping mechanism comprises a clamping block (9) and springs (10), wherein the clamping block (9) is arranged on two sides of the placing plate (2) in a sliding mode, and the springs (10) are arranged between the clamping block (9) and the placing plate (2).
3. The precise welding device for the reactor according to claim 1, wherein: the driving mechanism comprises a supporting frame (11) and a second air cylinder (12), the supporting frame (11) is arranged on the workbench (1), the first air cylinder (8) is arranged on the supporting frame (11), and the welding machine (13) is arranged on the output end of the second air cylinder (12).
4. The precise welding device for the reactor according to claim 1, wherein: the placement plate (2) is in a rectangular frame shape with one side open, and three pressing blocks (14) are arranged at the top of the placement plate (2).
5. The precise welding device for the reactor according to claim 2, wherein: an inclined plane is arranged on one side of the clamping block (9) facing the opening of the placing plate (2).
6. The precise welding device for the reactor according to claim 4, wherein: the pressing block (14) is connected with the placing plate (2) through bolts.
7. The precise welding device for the reactor according to claim 1, wherein: the control panel (3) comprises an alarm lamp, a start button and a stop button.
8. The precise welding device for the reactor according to claim 1, wherein: the welding machine (13) is an argon arc welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321973496.1U CN220509853U (en) | 2023-07-25 | 2023-07-25 | Accurate butt fusion device of reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321973496.1U CN220509853U (en) | 2023-07-25 | 2023-07-25 | Accurate butt fusion device of reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220509853U true CN220509853U (en) | 2024-02-20 |
Family
ID=89868200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321973496.1U Active CN220509853U (en) | 2023-07-25 | 2023-07-25 | Accurate butt fusion device of reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220509853U (en) |
-
2023
- 2023-07-25 CN CN202321973496.1U patent/CN220509853U/en active Active
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