CN220508195U - Optical cable glue supply weighing system - Google Patents

Optical cable glue supply weighing system Download PDF

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Publication number
CN220508195U
CN220508195U CN202320185247.XU CN202320185247U CN220508195U CN 220508195 U CN220508195 U CN 220508195U CN 202320185247 U CN202320185247 U CN 202320185247U CN 220508195 U CN220508195 U CN 220508195U
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China
Prior art keywords
weighing
glue supply
data
controller
glue
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CN202320185247.XU
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Chinese (zh)
Inventor
汤清
孙应中
刘喆驰
蔡杰
李萌
杨平
聂鹏飞
郑水强
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Yangtze Optical Fibre and Cable Co Ltd
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Yangtze Optical Fibre and Cable Co Ltd
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Abstract

The utility model discloses an optical cable glue supply weighing system, which comprises: the weighing control subsystem comprises a plurality of weighing terminals, wherein the weighing terminals comprise wireless data communication equipment and a weighing controller which are electrically connected with each other; the weighing controller is electrically connected with the glue supply wagon balance and is used for weighing the optical cable glue supply barrel placed on the glue supply wagon balance in real time and sending weighing data to the wireless data communication equipment; and the glue supply monitoring subsystem comprises an SCADA monitoring operation screen, establishes two-way communication connection with the wireless data communication equipment and is used for displaying weighing data in real time and issuing operation instructions to the weighing controller. The automatic glue supply weighing system can solve the problems that the traditional glue supply weighing system needs to transport a glue barrel for weighing for many times, and the potential safety hazard is large, the data recording error is large and real-time weight data in the glue supply process cannot be obtained due to the fact that weighing data are recorded manually.

Description

Optical cable glue supply weighing system
Technical Field
The utility model relates to the technical field of optical cable glue supply, in particular to an optical cable glue supply weighing system.
Background
The glue supply electronic scale is also called a glue supply wagon balance and is a main weighing device for measuring bulk cargoes, such as factories, mines, optical cable merchants and the like. The traditional glue supply weighing system is characterized in that a material operator finishes a weighing process under the assistance of a forklift operator, a glue barrel is required to be transported to a corresponding glue supply wagon balance for weighing each time of weighing, and then weighing data are recorded manually. However, because the enterprise has large production traffic and more wagon balance points, the requirement on responsibility of operators is very high, so that management omission easily occurs, and life and property safety problems are brought to the enterprise. In addition, the traditional glue supply weighing system has large data recording error due to the need of manual weighing and data recording, and the customer side has no real-time weight data in the glue supply process, so that the customer side has difficulty in grasping the authenticity of the glue supply amount.
Disclosure of Invention
Aiming at the defects or improvement demands of the prior art, the utility model provides an optical cable glue supply weighing system, which can solve the problems that the traditional glue supply weighing system needs to transport a glue barrel for weighing for multiple times, and the potential safety hazard is large, the data recording error is large and real-time weight data in the glue supply process cannot be obtained due to the fact that weighing data are recorded manually.
Specifically, an embodiment of the present utility model provides an optical cable glue supply weighing system, including: the weighing control subsystem comprises a plurality of weighing terminals, wherein the weighing terminals comprise wireless data communication equipment and a weighing controller which are electrically connected with each other; the weighing controller is electrically connected with the glue supply wagon balance and is used for weighing the optical cable glue supply barrel placed on the glue supply wagon balance in real time and sending weighing data to the wireless data communication equipment; and the glue supply monitoring subsystem comprises an SCADA monitoring operation screen, establishes two-way communication connection with the wireless data communication equipment and is used for displaying weighing data in real time and issuing operation instructions to the weighing controller.
In one embodiment of the present utility model, the optical cable glue supply weighing system further comprises: and the data management subsystem comprises a cloud server and/or a local server which are in bidirectional communication connection with the SCADA monitoring operation screen and is used for intensively storing and managing the weighing data of the histories of the weighing terminals.
In one embodiment of the present utility model, the adhesive supply monitoring subsystem further comprises: the weighing management terminal comprises a fixed terminal and a mobile terminal, is in bidirectional communication connection with the cloud server and/or the local server, and is used for accessing the cloud server and/or the local server through a WEB page or a mobile phone APP to acquire weighing data.
In one embodiment of the utility model, the weighing control subsystem further comprises: and the glue pump control unit is electrically connected to the weighing controller and the glue supply electric pump and is used for receiving the control signal of the weighing controller and controlling the start and stop of the glue supply electric pump.
In one embodiment of the utility model, the weighing control subsystem further comprises: and the alarm signal lamp is electrically connected to the weighing controller and is used for carrying out audible and visual alarm when the optical cable glue supply barrel reaches the upper limit and the lower limit of the preset weight.
In one embodiment of the utility model, the cloud server and/or the local server are further connected to an ERP system for transmitting the weighing data to the ERP system to optimize a rubber provisioning management flow.
As can be seen from the above, compared with the prior art, the above solution contemplated by the present utility model may have one or more of the following advantages:
(1) The optical cable glue supply barrel placed on the glue supply wagon balance is weighed in real time by the weighing controller, weighing data are sent to the wireless data communication equipment, the SCADA monitoring operation screen is arranged to display the weighing data in real time and send the operation instruction to the wireless data communication equipment, the glue barrel does not need to be moved for many times, the weight data can be displayed to a manager in real time in the glue supply process, an on-site unattended remote management mode is realized, the data can be accurately recorded, and the labor cost is saved;
(2) The cloud server and/or the local server are connected in a bidirectional communication way through the SCADA monitoring operation screen and are used for intensively storing and managing the historical weighing data of each weighing terminal, the user terminal can access the cloud server and/or the local server through a WEB webpage or a mobile phone APP, the weighing data can be flexibly and conveniently obtained, the running condition of each device can be monitored, the wireless communication fault system of part of devices can be normally operated, and the availability of the weighing system is ensured;
(3) The weighing controller controls the starting and stopping of the glue supply electric pump through the glue pump control unit, a manager can accurately control the glue supply amount according to real-time weight data, and the weighing controller is also connected with an alarm signal lamp for performing audible and visual alarm when the optical cable glue supply barrels reach the upper limit and the lower limit of the preset weight, so that the glue barrels can be pumped out as much as possible, no phenomenon of evacuating air can be ensured, and the content of gel bubbles in the production line can be effectively reduced;
(4) The cloud server and/or the local server are/is also connected to the ERP system, so that the weighing data can be utilized to optimize the rubber supply management flow, and the production benefit is improved.
Other aspects of the features of the utility model will become apparent from the following detailed description, which refers to the accompanying drawings. It is to be understood, however, that the drawings are designed solely for the purposes of illustration and not as a definition of the limits of the utility model. It should be further understood that the drawings are not necessarily drawn to scale and that, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
fig. 1 is a schematic structural diagram of an optical cable glue-feeding weighing system according to an embodiment of the present utility model.
Description of the reference numerals
10: a weighing control subsystem; 11: a wireless data communication device; 12: a weighing controller; 13: a rubber feeding wagon balance; 14: a glue pump control unit;
20: a glue supply monitoring subsystem; 21: SCADA monitoring operation screen; 22: a weighing management terminal;
30: a data management subsystem; 31: cloud servers and/or local servers.
Detailed Description
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments of the embodiments are all within the protection scope of the present utility model.
It should be noted that the terms "first," "second," and the like in the description and claims of the present utility model and in the above figures are applicable to distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, it is possible to provide a device for the treatment of a disease. The terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed or inherent to such process, method, article, or apparatus, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
As shown in fig. 1, an embodiment of the present utility model provides an optical cable glue supply weighing system, for example, including: a weighing control subsystem 10 and a glue supply monitoring subsystem 20.
Specifically, the weighing control subsystem 10 includes a plurality of weighing terminals, each of which is composed of a wireless data communication device 11 and a weighing controller 12 electrically connected to each other. The weighing controller 12 is further electrically connected with the glue feeding wagon balance 13, and is used for weighing the optical cable glue feeding barrel placed on the glue feeding wagon balance 13 in real time and sending weighing data to the wireless data communication equipment 11.
The glue supply monitoring subsystem 20 comprises a SCADA monitoring operation screen 21, for example, a 485 bus Modbus RTU protocol is used for establishing a bidirectional communication connection with the wireless data communication device 11, so as to display weighing data in real time. The SCADA monitoring operation screen 21 is, for example, a touch control display screen using a PLC (Programmable Logic Controller ), and can receive an operation instruction from a manager and issue the operation instruction to the weighing controller 12. Therefore, the weight data can be displayed in real time in the glue supplying process, the moving of the glue barrel is avoided, the on-site unattended remote management mode is realized, the data recording error can be reduced compared with the manual data recording, and the labor cost is saved.
In one embodiment, the fiber optic cable glue supply weighing system further comprises, for example: the data management subsystem 30 is provided with a cloud server and/or a local server, and establishes wireless two-way communication connection with the SCADA monitoring operation screen 21, so as to intensively store and manage weighing data of histories of each weighing terminal. Further, the adhesive supply monitoring subsystem 20 further includes, for example: the weighing management terminal 22 comprises a fixed terminal and a mobile terminal, and is used for accessing a cloud server and/or a local server through a WEB page or a mobile phone APP to acquire weighing data. Therefore, a manager can flexibly and conveniently acquire weighing data, monitor the running condition of each device, realize a wireless communication distributed management system, and ensure the availability of the weighing system even if part of device wireless communication fault systems can normally operate.
In one embodiment, the weighing control subsystem 10 further comprises, for example: the glue pump control unit 14 is electrically connected to the weighing controller 12 and the glue supply pump, and is configured to receive a control signal from the weighing controller 12 and control starting and stopping of the glue supply pump, so that a manager can accurately control the glue supply amount according to real-time weight data.
In one embodiment, the weighing control subsystem 10 further comprises, for example: the alarm signal lamp is electrically connected to the weighing controller 12 and is used for performing audible and visual alarm when the optical cable glue supply barrel reaches the upper limit and the lower limit of the preset weight. Therefore, not only can each glue barrel extract as much gel as possible, but also can ensure that no air evacuation phenomenon exists, and effectively reduces the content of gel bubbles in the production line
In one embodiment, the cloud server and/or the local server are also connected to an ERP (Enterprise Resource Planning ) system for transmitting weighing data to the ERP system to optimize the supply management process, further improving production efficiency.
In summary, according to the optical cable glue supply weighing system provided by the embodiment of the utility model, the weighing controller is arranged to weigh the optical cable glue supply barrel placed on the glue supply wagon balance in real time and send weighing data to the wireless data communication equipment, the SCADA monitoring operation screen is arranged to display the weighing data in real time and send operation instructions to the wireless data communication equipment, the glue barrel does not need to be moved for many times, the weight data can be displayed to a manager in real time in the glue supply process, the on-site unattended remote management mode is realized, the data can be accurately recorded, and the labor cost is saved; the cloud server and/or the local server are connected in a bidirectional communication way through the SCADA monitoring operation screen and are used for intensively storing and managing the historical weighing data of each weighing terminal, the user terminal can access the cloud server and/or the local server through a WEB webpage or a mobile phone APP, the weighing data can be flexibly and conveniently obtained, the running condition of each device can be monitored, the wireless communication fault system of part of devices can be normally operated, and the availability of the weighing system is ensured; the weighing controller controls the starting and stopping of the glue supply electric pump through the glue pump control unit, a manager can accurately control the glue supply amount according to real-time weight data, and the weighing controller is also connected with an alarm signal lamp for performing audible and visual alarm when the optical cable glue supply barrels reach the upper limit and the lower limit of the preset weight, so that the glue barrels can be pumped out as much as possible, no phenomenon of evacuating air can be ensured, and the content of gel bubbles in the production line can be effectively reduced; the cloud server and/or the local server are/is also connected to the ERP system, so that the weighing data can be utilized to optimize the rubber supply management flow, and the production benefit is improved.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (6)

1. An optical cable glue supply weighing system, comprising:
the weighing control subsystem comprises a plurality of weighing terminals, wherein the weighing terminals comprise wireless data communication equipment and a weighing controller which are electrically connected with each other; the weighing controller is electrically connected with the glue supply wagon balance and is used for weighing the optical cable glue supply barrel placed on the glue supply wagon balance in real time and sending weighing data to the wireless data communication equipment;
and the glue supply monitoring subsystem comprises an SCADA monitoring operation screen, establishes two-way communication connection with the wireless data communication equipment and is used for displaying weighing data in real time and issuing operation instructions to the weighing controller.
2. The fiber optic cable glue supply weighing system of claim 1, further comprising:
and the data management subsystem comprises a cloud server and/or a local server which are in bidirectional communication connection with the SCADA monitoring operation screen and is used for intensively storing and managing the weighing data of the histories of the weighing terminals.
3. The fiber optic cable glue supply weighing system of claim 2, wherein said glue supply monitoring subsystem further comprises:
the weighing management terminal comprises a fixed terminal and a mobile terminal, is in bidirectional communication connection with the cloud server and/or the local server, and is used for accessing the cloud server and/or the local server through a WEB page or a mobile phone APP to acquire weighing data.
4. The fiber optic cable glue supply weighing system of claim 1, wherein said weighing control subsystem further comprises:
and the glue pump control unit is electrically connected to the weighing controller and the glue supply electric pump and is used for receiving the control signal of the weighing controller and controlling the start and stop of the glue supply electric pump.
5. The fiber optic cable glue supply weighing system of claim 1, wherein said weighing control subsystem further comprises:
and the alarm signal lamp is electrically connected to the weighing controller and is used for carrying out audible and visual alarm when the optical cable glue supply barrel reaches the upper limit and the lower limit of the preset weight.
6. The fiber optic cable glue supply weighing system of claim 2, wherein the cloud server and/or the local server are further connected to an ERP system for transmitting the weighing data to the ERP system to optimize a glue supply management process.
CN202320185247.XU 2023-02-01 2023-02-01 Optical cable glue supply weighing system Active CN220508195U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320185247.XU CN220508195U (en) 2023-02-01 2023-02-01 Optical cable glue supply weighing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320185247.XU CN220508195U (en) 2023-02-01 2023-02-01 Optical cable glue supply weighing system

Publications (1)

Publication Number Publication Date
CN220508195U true CN220508195U (en) 2024-02-20

Family

ID=89871029

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320185247.XU Active CN220508195U (en) 2023-02-01 2023-02-01 Optical cable glue supply weighing system

Country Status (1)

Country Link
CN (1) CN220508195U (en)

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