CN220507736U - Coal carbon electric forging furnace - Google Patents
Coal carbon electric forging furnace Download PDFInfo
- Publication number
- CN220507736U CN220507736U CN202321984357.9U CN202321984357U CN220507736U CN 220507736 U CN220507736 U CN 220507736U CN 202321984357 U CN202321984357 U CN 202321984357U CN 220507736 U CN220507736 U CN 220507736U
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- furnace
- fixedly connected
- furnace body
- pipe
- water outlet
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 48
- 238000005242 forging Methods 0.000 title claims abstract description 39
- 239000003245 coal Substances 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 239000000779 smoke Substances 0.000 claims abstract description 30
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 28
- 239000003546 flue gas Substances 0.000 claims description 28
- 238000005192 partition Methods 0.000 claims description 14
- 206010022000 influenza Diseases 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 11
- 238000004321 preservation Methods 0.000 claims description 8
- 238000009792 diffusion process Methods 0.000 claims description 4
- 235000019504 cigarettes Nutrition 0.000 claims 2
- 239000000498 cooling water Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 5
- 239000003830 anthracite Substances 0.000 description 5
- 238000001354 calcination Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000002918 waste heat Substances 0.000 description 4
- 238000003837 high-temperature calcination Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model discloses a coal carbon electric forging furnace which comprises a furnace body and a furnace cover, wherein the upper part of the furnace body is fixedly connected with the furnace cover, the upper center of the furnace cover is fixedly connected with a feed hopper, the inside of the feed hopper is provided with a lifting plug, the upper middle part of the lifting plug is fixedly connected with a lifting seat, one side above the furnace cover is fixedly connected with a water inlet valve, and one end of the water inlet valve, which is far away from the feed hopper, is fixedly communicated with a water inlet pipe. The utility model is provided with the smoke self-priming mechanism, the heating pipe and the spiral heat-absorbing plate in the interior are matched with the water channel in the heat-insulating layer, the heated cooling water can be evaporated to form high-pressure steam by utilizing high-temperature smoke, and the smoke is driven to be discharged by utilizing the negative pressure formed after the air nozzle is sprayed out, so that the self-priming effect is formed, and the practicability of the device is enhanced.
Description
Technical Field
The utility model relates to the technical field of carbon electric forging furnaces, in particular to a coal carbon electric forging furnace.
Background
The electrically calcined anthracite is an indispensable basic raw material for producing multi-ash carbon products such as ultra-microporous blast furnace carbon blocks, and the like, is calcined at high temperature by adopting an electric furnace, and has the advantages of high electric conductivity, high heat conduction, low ash, low sulfur, oxidation resistance and the like. The electrically calcined anthracite is used as an important raw material for producing downstream carbon-containing high-quality products, and has excellent properties such as low ash content, low specific resistance and good homogeneity. The electrically calcined anthracite is produced by adopting a carbon electric forging furnace; the electric carbon calcining furnace is a high-temp calcining equipment for carbon raw material, its heat source is that current is conducted to anthracite filled in the furnace by means of conductive electrode, and its self-resistance is heated so as to make the calcined carbon raw material attain the goal of correspondent performance index. According to the heated state of the materials in the carbon calciner, the electric calciner is divided into three areas: a preheating zone, a high temperature calcining zone and a cooling zone. The carbon electric calcining furnace commonly used in the prior art has the following problems: the temperature of the high temperature calcination zone gradually decreases from the center to the inner wall of the cylindrical furnace, that is, the center temperature of the high temperature calcination zone reaches about 2000 ℃, and the temperature of the high temperature calcination zone near the inner wall of the cylindrical furnace is only about 1600 ℃. As the temperature difference exists between the center of the furnace and the inner wall of the furnace in the high-temperature calcining zone, the calcined material is not uniform, and the quality of the carbon product is further affected.
However, since the carbonaceous raw material is required to discharge a large amount of flue gas in the heat treatment process of the carbon electro-forging furnace, the discharged flue gas has a large amount of heat, so that the heat loss in the carbon electro-forging furnace is caused, the temperature is reduced, and meanwhile, since the heat-insulating lining of the carbon electro-forging furnace is only built by refractory bricks, the heat-insulating performance is poor, so that the radial heat loss in the carbon electro-forging furnace is serious. Therefore, at present, a part of heat in the carbon electro-forging furnace is dissipated through flue gas, and a part of heat is dissipated radially through the furnace wall, so that the heat in the carbon electro-forging furnace is seriously dissipated, the temperature in the carbon electro-forging furnace is difficult to raise, and the productivity of the carbon electro-forging furnace and the quality of the calcined electro-calcined anthracite are seriously restricted and influenced.
Disclosure of Invention
The utility model aims to provide a coal carbon electro-forging furnace, which is characterized in that a flue is arranged on the inner wall of a furnace body to heat the inner wall of the furnace body by utilizing the waste heat of flue gas, so that the radial loss of the furnace wall can be reduced while the heat of the flue gas is recovered, and the heat loss of the carbon electro-forging furnace is reduced.
In order to achieve the above purpose, the electric forging furnace for coal carbon comprises a furnace body and a furnace cover, wherein the furnace cover is fixedly connected above the furnace body, a feed hopper is fixedly connected to the center of the upper part of the furnace cover, a lifting plug is arranged in the feed hopper, a lifting seat is fixedly connected to the middle part of the upper part of the lifting plug, a water inlet valve is fixedly connected to one side of the upper part of the furnace cover, and one end of the water inlet valve, which is far away from the feed hopper, is fixedly communicated with a water inlet pipe;
the bottom of one side of the furnace body, which is far away from the water inlet valve, is provided with a discharge port, a drain pipe is fixedly connected to the lower part of one side of the furnace body, which is far away from the discharge port, a smoke outlet pipe is arranged above the drain pipe, one end of the smoke outlet pipe, which is far away from the furnace body, is fixedly connected with a smoke self-priming mechanism, one end of the smoke self-priming mechanism, which is far away from the furnace body, is fixedly communicated with a diffusion pipe, and one end of the smoke self-priming mechanism, which is close to the furnace body, is fixedly connected with a water outlet pipe;
the flue gas self-priming mechanism comprises an outer heat preservation pipe, a connecting partition plate, a heating pipe, a flue gas inlet and a spiral heat-conducting plate, wherein the connecting partition plate is fixedly connected to one end of the outer heat preservation pipe close to the furnace body, the heating pipe is fixedly connected to the center of the connecting partition plate, the flue gas inlet is formed in one end, close to the connecting partition plate, of the lower portion of the outer heat preservation pipe, four spiral heat-conducting plates are fixedly connected to the outer side of the heating pipe at equal intervals, and an air nozzle is fixedly connected to one end, far away from the connecting partition plate, of the heating pipe.
According to the coal carbon electric forging furnace, the innermost layer of the furnace body is a first refractory layer, a flue heating layer is arranged on the outer side of the first refractory layer, a plurality of heating flues are formed in the flue heating layer at equal intervals, the tops of the heating flues are fixedly communicated with the inside of the furnace body, the bottoms of the heating flues are fixedly communicated with a smoke outlet pipe through an annular pipeline, a heat insulation layer is arranged on the outer side of the flue heating layer, and a cylindrical shell is arranged on the outer side of the heat insulation layer.
According to the coal carbon electro-forging furnace, an annular water channel is formed in the furnace cover at a position corresponding to the water inlet valve, a plurality of longitudinal water channels are formed in the heat insulation layer at a position corresponding to the annular water channel, the water outlet of the water inlet valve is fixedly communicated with the longitudinal water channels through the annular water channels, an annular water outlet hole is formed in the heat insulation layer at a height corresponding to the water outlet pipe, the water outlet pipe is fixedly communicated with the longitudinal water channels through the annular water outlet hole, and the lower part of the annular water outlet channel is fixedly communicated with the water outlet pipe through a pipeline.
According to the coal carbon electro-forging furnace, an upper electrode is arranged at the center below the lifting plug, and a lower electrode is arranged at the center below the inside of the furnace body.
According to the coal carbon electro-forging furnace, one end of the water outlet pipe, which is far away from the furnace body, is fixedly communicated with the heating pipe through the connecting partition plate.
According to the coal carbon electro-forging furnace, the lower part of the outer heat preservation pipe is fixedly communicated with the smoke outlet pipe through the smoke inlet.
According to the coal carbon electric forging furnace, a water outlet control valve is arranged at one end of the water outlet pipe, which is close to the smoke self-priming mechanism.
According to the coal carbon electro-forging furnace, a drain valve is arranged at one end of the drain pipe, which is close to the furnace body.
The scheme has at least one of the following beneficial effects:
1. the flue heating layer is arranged, a plurality of heating flues are arranged on the flue heating layer on the inner wall of the furnace body, the inner wall of the furnace body is heated by utilizing the waste heat of the flue gas, the radial loss of the furnace wall can be effectively weakened while the heat of the flue gas is recovered, the heat loss of the carbon electro-forging furnace is reduced, and the practicability of the device is enhanced.
2. The utility model is provided with the smoke self-priming mechanism, the heating pipe and the spiral heat-absorbing plate in the interior are matched with the water channel in the heat-insulating layer, the heated cooling water can be evaporated to form high-pressure steam by utilizing high-temperature smoke, and the smoke is driven to be discharged by utilizing the negative pressure formed after the air nozzle is sprayed out, so that the self-priming effect is formed, and the practicability of the device is enhanced.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The utility model is further described below with reference to the drawings and examples;
FIG. 1 is a schematic view of a left side three-dimensional structure of a coal carbon electric forging furnace;
FIG. 2 is a schematic view of the right-side three-dimensional structure of the coal carbon electro-forging furnace;
FIG. 3 is a schematic diagram of the front structure of a coal carbon electric forging furnace according to the utility model;
FIG. 4 is a schematic diagram of the internal structure of the smoke self-priming mechanism of the coal carbon electro-forging furnace;
legend description:
1. a furnace body; 2. a furnace cover; 3. a feed hopper; 4. a lifting seat; 5. lifting the plug; 6. a discharge port; 7. a water outlet pipe; 8. a water outlet control valve; 9. a smoke self-priming mechanism; 91. an outer insulating tube; 92. a connecting baffle; 93. heating pipes; 94. a smoke inlet; 95. a spiral heat-conducting plate; 96. an air nozzle; 10. a diffusion tube; 11. a drain pipe; 12. a smoke outlet pipe; 13. a drain valve; 14. a water inlet valve; 15. a water inlet pipe.
Description of the embodiments
Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.
Referring to fig. 1-4, the embodiment of the utility model relates to a coal carbon electric forging furnace, which comprises a furnace body 1 and a furnace cover 2, wherein the innermost layer of the furnace body 1 is a first refractory layer, a flue heating layer is arranged on the outer side of the first refractory layer, a plurality of heating flues are formed in the flue heating layer at equal intervals, the tops of the heating flues are fixedly communicated with the inner part of the furnace body 1, a heat insulating layer is arranged on the outer side of the flue heating layer, a cylindrical shell is arranged on the outer side of the heat insulating layer, the upper part of the furnace body 1 is fixedly connected with the furnace cover 2, a feed hopper 3 is fixedly connected to the upper center of the furnace cover 2, a lifting plug 5 is arranged in the inner part of the feed hopper 3, a lifting seat 4 is fixedly connected to the upper middle part of the lifting plug 5, an upper electrode is arranged in the lower center of the lifting plug 5, a lower electrode is arranged in the inner lower center of the furnace body 1, a water inlet valve 14 is fixedly connected to one side of the upper part of the furnace cover 2, a water inlet pipe 15 is fixedly communicated with one end of the water inlet valve 14, and a plurality of heating flues are fixedly arranged on the flue heating layer on the inner wall of the furnace body 1, and the inner wall of the furnace body can be heated by utilizing the waste heat of flue, and the carbon is heated by the inner wall of the furnace body 1, meanwhile, the heat loss of the furnace can be reduced, the electric heat loss can be effectively reduced, and the electric heat loss can be realized, and the practical device is reduced;
the bottom of one side of the furnace body 1 far away from the water inlet valve 14 is provided with a discharge hole 6, the lower part of one side of the furnace body 1 far away from the discharge hole 6 is fixedly connected with a water discharge pipe 11, one end of the water discharge pipe 11 close to the furnace body 1 is provided with a water discharge valve 13, one side of the furnace body 1 far away from the discharge hole 6 is provided with a smoke outlet pipe 12 above the water discharge pipe 11, the bottoms of the heating flues are fixedly communicated with the smoke outlet pipe 12 through annular pipelines, one end of the smoke outlet pipe 12 far away from the furnace body 1 is fixedly connected with a smoke self-priming mechanism 9, one end of the smoke self-priming mechanism 9 far away from the furnace body 1 is fixedly communicated with a diffusion pipe 10, one end of the smoke self-priming mechanism 9 close to the furnace body 1 is fixedly connected with a water outlet pipe 7, one end of the water outlet pipe 7 close to the smoke self-priming mechanism 9 is provided with a water outlet control valve 8, the position of the inside of the furnace cover 2 corresponding to the water inlet valve 14 is provided with an annular water channel, the position of the inside of the heat insulation layer corresponding to the annular water channel is provided with a plurality of longitudinal water channels, the water outlet of the water inlet valve 14 is fixedly communicated with the annular water channel through the annular water channel, the inside of the heat insulation layer and the height corresponding to the water outlet pipe 7 is provided with an annular water outlet hole, the annular water outlet hole 7 is fixedly communicated with the longitudinal water channel through the annular water channel, the lower part of the annular water outlet pipe is communicated with the water outlet pipe and the water outlet pipe is communicated with the water channel with the water outlet pipe 7 through the water pipeline and the water outlet pipeline and the water pipe 1 and the water pipe 1;
the flue gas self-priming mechanism 9 comprises an outer heat preservation pipe 91, a connecting partition plate 92, a heating pipe 93, a flue gas inlet 94 and a spiral heat conducting plate 95, wherein the connecting partition plate 92 is fixedly connected to one end of the outer heat preservation pipe 91 close to a furnace body 1, the heating pipe 93 is fixedly connected to the center of the connecting partition plate 92, one end of a water outlet pipe 7 far away from the furnace body 1 is fixedly communicated with the heating pipe 93 through the connecting partition plate 92, meanwhile, the connecting partition plate 92 can also be connected with a high-pressure gas pipeline, the flue gas inlet 94 is formed at one end, close to the connecting partition plate 92, of the lower part of the outer heat preservation pipe 91, the flue gas inlet 94 is fixedly communicated with a flue gas outlet 12, four spiral heat conducting plates 95 are fixedly connected to the outer side of the heating pipe 93 at equal intervals, and the air nozzle 96 is fixedly connected to one end, far away from the connecting partition plate 92, of the flue gas self-priming mechanism 9 is arranged through the inner heating pipe 93 and the spiral heat conducting plates 95, high-pressure steam can be formed by evaporating heated cooling water through high-temperature flue gas through the water in the inner part of the heat insulating layer, and then the negative pressure formed after being ejected by the air nozzle 96 is driven to discharge, thus the self-priming effect is formed, the practicability of the device is enhanced.
Working principle: the flue heating layer is arranged, a plurality of heating flues are arranged on the flue heating layer on the inner wall of the furnace body 1, the inner wall of the furnace body 1 is heated by utilizing the waste heat of flue gas, the radial loss of the furnace wall can be effectively weakened while the heat of the flue gas is recovered, the heat loss of the carbon electro-forging furnace is reduced, meanwhile, the flue gas self-priming mechanism 9 communicated with the heating flues is matched with a water channel arranged in the heat insulation layer through the internal heating pipe 93 and the spiral heat-conducting plate 95, the heated cooling water can be vaporized into high-pressure steam by utilizing high-temperature flue gas, the flue gas is driven to be discharged by utilizing the negative pressure formed after the air nozzle 96 is sprayed, the flue gas can be directly sucked by utilizing the high-pressure gas until the heating pipe 93 and the spiral heat-conducting plate 95 are heated to a high-temperature state in the initial starting, and the water outlet control valve 8 can be opened to form a self-priming effect.
The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (8)
1. The utility model provides a coal carbon element electric forging stove, includes furnace body (1) and bell (2), its characterized in that: the device is characterized in that a furnace cover (2) is fixedly connected to the upper part of the furnace body (1), a feed hopper (3) is fixedly connected to the upper center of the furnace cover (2), a lifting plug (5) is arranged in the feed hopper (3), a lifting seat (4) is fixedly connected to the middle part of the upper part of the lifting plug (5), a water inlet valve (14) is fixedly connected to one side of the upper part of the furnace cover (2), and one end, far away from the feed hopper (3), of the water inlet valve (14) is fixedly communicated with a water inlet pipe (15);
the flue gas self-priming device is characterized in that a discharge port (6) is formed in the bottom of one side, far away from a water inlet valve (14), of the furnace body (1), a drain pipe (11) is fixedly connected to the lower portion, far away from the discharge port (6), of one side, far away from the discharge port (6), of the furnace body (1), a flue gas outlet pipe (12) is formed in the upper portion, far away from the drain pipe (11), of one side, far away from the furnace body (1), of the furnace body (1), a flue gas self-priming mechanism (9) is fixedly connected with a diffusion pipe (10), and a water outlet pipe (7) is fixedly connected to one end, close to the furnace body (1), of the flue gas self-priming mechanism (9);
the flue gas is from inhaling mechanism (9) including outer insulating tube (91), connection baffle (92), heating pipe (93), advance cigarette mouth (94) and spiral heat-conducting plate (95), the one end fixedly connected with connection baffle (92) that outer insulating tube (91) is close to furnace body (1), the center department fixedly connected with heating pipe (93) of connection baffle (92), the one end that the below of outer insulating tube (91) is close to connection baffle (92) is provided with into cigarette mouth (94), four spiral heat-conducting plates (95) of outside equidistance fixedly connected with of heating pipe (93), one end fixedly connected with air nozzle (96) that connection baffle (92) were kept away from to heating pipe (93).
2. The electric forging furnace for coal quality carbon according to claim 1, wherein the innermost layer of the furnace body (1) is a first refractory layer, a flue heating layer is arranged on the outer side of the first refractory layer, a plurality of heating flues are formed in the flue heating layer at equal intervals, the tops of the heating flues are fixedly communicated with the inner part of the furnace body (1), the bottoms of the heating flues are fixedly communicated with a smoke outlet pipe (12) through annular pipelines, a heat insulation layer is arranged on the outer side of the flue heating layer, and a cylindrical shell is arranged on the outer side of the heat insulation layer.
3. The electric forging furnace for coal quality according to claim 2, wherein an annular water channel is formed in the furnace cover (2) at a position corresponding to the water inlet valve (14), a plurality of longitudinal water channels are formed in the heat insulation layer at a position corresponding to the annular water channel, a water outlet of the water inlet valve (14) is fixedly communicated with the plurality of longitudinal water channels through the annular water channel, an annular water outlet hole is formed in the heat insulation layer at a height corresponding to the water outlet pipe (7), the water outlet pipe (7) is fixedly communicated with the plurality of longitudinal water channels through the annular water outlet hole, and the lower part of the annular water channel is fixedly communicated with the water outlet pipe (11) through a pipeline.
4. The coal carbon electro-forging furnace as set forth in claim 1, wherein an upper electrode is provided at a lower center of the lifting plug (5), and a lower electrode is provided at an inner lower center of the furnace body (1).
5. The electric forging furnace for coal quality carbon according to claim 1, wherein one end of the water outlet pipe (7) far away from the furnace body (1) is fixedly communicated with the heating pipe (93) through the connecting partition plate (92).
6. The electric forging furnace for coal quality carbon according to claim 1, wherein the lower part of the outer heat preservation pipe (91) is fixedly communicated with the smoke outlet pipe (12) through a smoke inlet (94).
7. The electric forging furnace for coal quality carbon according to claim 1, wherein a water outlet control valve (8) is arranged at one end of the water outlet pipe (7) close to the smoke self-suction mechanism (9).
8. The electric forging furnace for coal quality carbon according to claim 1, wherein a drain valve (13) is arranged at one end of the drain pipe (11) close to the furnace body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321984357.9U CN220507736U (en) | 2023-07-26 | 2023-07-26 | Coal carbon electric forging furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321984357.9U CN220507736U (en) | 2023-07-26 | 2023-07-26 | Coal carbon electric forging furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220507736U true CN220507736U (en) | 2024-02-20 |
Family
ID=89869436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321984357.9U Active CN220507736U (en) | 2023-07-26 | 2023-07-26 | Coal carbon electric forging furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220507736U (en) |
-
2023
- 2023-07-26 CN CN202321984357.9U patent/CN220507736U/en active Active
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