CN220503382U - Production system of eiderdown mixed wadding - Google Patents

Production system of eiderdown mixed wadding Download PDF

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Publication number
CN220503382U
CN220503382U CN202321741441.8U CN202321741441U CN220503382U CN 220503382 U CN220503382 U CN 220503382U CN 202321741441 U CN202321741441 U CN 202321741441U CN 220503382 U CN220503382 U CN 220503382U
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China
Prior art keywords
mixed
eiderdown
cylinder
down feather
flakes
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CN202321741441.8U
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Chinese (zh)
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焦安峰
殷承祥
李世磊
李可培
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Qingdao Canaan Meidi Household Articles Co ltd
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Qingdao Canaan Meidi Household Articles Co ltd
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Priority to JP2023002724U priority patent/JP3243887U/en
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Abstract

The utility model provides a production system of mixed eiderdown flakes, which relates to the technical field of eiderdown production, and comprises an eiderdown feeding system, a fiber feeding system, a net forming system, a drying mechanism and a lap former, wherein the net forming system comprises a cotton feeding box, a carding machine and a net former which are sequentially arranged; the fiber feeding system at least comprises a weighing device, a mixing device and an opening device which are sequentially arranged; the down feather feeding system at least comprises a weighing device; the opening device and the weighing device are respectively arranged at two sides of the cotton feeding box, the down feather weighed by the weighing device and the fiber which is opened by the opening device enter the cotton feeding box and then enter the drying mechanism to be dried sequentially through the carding machine and the net forming machine, and the dried mixed flocculus is rolled by the rolling machine.

Description

Production system of eiderdown mixed wadding
Technical Field
The utility model relates to the technical field of down production, in particular to a production system of a down mixed flocculus.
Background
With the improvement of living standard of people, the requirements on winter thermal insulation products are higher and higher. The production flow of the down quilt on the market at present is as follows: cutting fabric, namely firstly making a multi-channel shell separately, then filling down into the shell according to gram weight requirements, manually beating to loosen down uniformly, and finally sealing the filling channel.
The applicant found that the prior art has at least the following technical problems:
in the production process, the down flies, the down production process is complex, the flow is long, the labor is more, the down products are inconvenient to wash, the production cost and the use cost are high, the use process is easy to generate peculiar smell, the down is not arranged at the channel sewing position, and the seam part has poor warmth retention property.
Disclosure of Invention
The utility model aims to provide a production system of mixed eiderdown flakes, which solves the technical problems in the prior art that the eiderdown flies in the production process, the eiderdown production process is complex, the flow is long, the labor is more, the washing of eiderdown products is inconvenient, the production and use costs are high, the use process is easy to generate peculiar smell, the channel sewing position is free from eiderdown, and the seam has poor heat retention property The preferred technical solutions of the technical solutions provided by the present utility model can produce a plurality of technical effects described below.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a production system of mixed eiderdown flakes, which comprises an eiderdown feeding system, a fiber feeding system, a net forming system, a drying mechanism and a lap former, wherein:
the net forming system comprises a cotton feeding box, a carding machine and a net forming machine which are sequentially arranged;
the fiber feeding system at least comprises a weighing device, a mixing device and an opening device which are sequentially arranged;
the down feather feeding system at least comprises a weighing device;
the opening device and the weighing device are respectively arranged on two sides of the cotton feeding box, down feather weighed by the weighing device and fiber which is opened by the opening device enter the cotton feeding box and then sequentially pass through the carding machine and the web forming machine to enter the drying mechanism for drying, and the dried mixed flocculus is rolled by the rolling machine.
Preferably, the drying mechanism comprises a cylinder, wherein a stirring assembly is arranged in the cylinder, and wherein:
the cylinder body adopts a double-layer cylinder wall structure, and heat conduction oil is arranged between the double-layer cylinder walls;
the stirring assembly at least comprises a stirring shaft and a plurality of blades arranged on the stirring shaft;
the stirring shaft is arranged at 1/3 of the height of the cylinder, the inlet of the mixed flocculus is arranged at the left side or the right side of the cylinder, and the outlet of the mixed flocculus is positioned at the top of the cylinder.
Preferably, a conduction oil inlet and a conduction oil outlet are formed in the cylinder wall, a conduction oil heating device is arranged in the cylinder wall, the stirring shaft is connected with a motor, and the conduction oil heating device and the motor are electrically connected with a controller.
Preferably, the drying mechanism is further provided with a temperature sensor and a pressure sensor, and the temperature sensor and the pressure sensor are electrically connected with the controller.
Preferably, an air inlet and an air outlet are further formed in the side wall of the cylinder, wherein:
the air inlet is arranged at the left/right lower part of the cylinder body, and the air outlet is arranged at the right/left upper part of the cylinder body.
Preferably, the mixing device comprises a hopper, a mixing cavity, a collecting bin and a dust removal assembly, wherein:
the mixing cavity is arranged between the hopper and the collecting bin;
the dust collection assembly at least comprises a dust collection pipe and a dust collection bag, wherein an inlet of the dust collection pipe extends into the hopper and is positioned at the top of the hopper, a filter screen is arranged at the inlet, an outlet of the dust collection pipe is communicated with the dust collection bag, and a one-way valve is arranged on the dust collection pipe.
Preferably, the weighing device and the weighing device comprise a closed space, and the closed space is communicated with the cotton feeding box through a pipeline.
Preferably, the opening device, the hopper and the carding machine are all connected with a pressure device.
Preferably, the down feather feeding system further comprises a down feather placing area, a spraying mechanism and a down feather standing room which are sequentially arranged, wherein:
the down feather placing area is used for placing down feather raw materials after unpacking; the spraying mechanism comprises a spray head and is used for spraying oil on the down feather raw materials; the down feather standing room comprises a closed space and is used for standing and spraying down feather.
Preferably, the fibers comprise one or more of polyester, PP, PE, nylon, acrylic, modified acrylic, milk fibers, viscose, cotton, hemp, silk, wool, soy fibers, kapok fibers, polylactic acid fibers.
According to the production system of the mixed eiderdown flakes, the eiderdown and the fibers are mixed in the cotton feeding box through the eiderdown feeding system and the fiber feeding system, then enter the drying mechanism through the carding machine and the net forming machine in sequence to be dried, the dried mixed eiderdown flakes are coiled through the coiling machine, and finally the produced eiderdown flakes are hot-melt fibers which are cooled to form honeycomb-shaped fixing surrounding eiderdown or sandwich honeycomb structures. The mixed fiber and the down are adopted, the cost is reduced, the warm-keeping effect is improved, the produced mixed down flakes have better heat preservation and fluffiness, all production processes are completed by mechanized equipment, the labor cost is greatly reduced, the production process of the mixed down flakes is simple, the production efficiency is high, the next step of sewing home textile and clothing is convenient, and the product can be normally washed, so that the use requirement is met.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of a system for producing a down hybrid batt of the present utility model;
FIG. 2 is a schematic diagram of a drying mechanism in the production system of the down feather mixed flakes of the present utility model;
FIG. 3 is a schematic diagram of the control of the drying mechanism in the production system of the down mixed flakes of the present utility model;
FIG. 4 is a schematic structural view of a mixing device in the production system of the down feather mixed flakes of the present utility model.
In the figure: 1. a down feather feeding system; 11. a down placement area; 12. a spraying mechanism; 13. a down standing room; 14. a weighing device; 2. a fiber feeding system; 21. a weighing device; 22. a mixing device; 221. a hopper; 222. a mixing cavity; 223. a collecting bin; 224. a dust removal assembly; 2241. a dust collection pipe; 2242. a dust collecting bag; 225. a filter screen; 226. a one-way valve; 23. an opening device; 3. a web forming system; 31. feeding cotton boxes; 32. a carding machine; 33. a web former; 4. a drying mechanism; 41. a cylinder; 411. an inlet for the mixed flakes; 412. an outlet for the mixed flakes; 413. a conduction oil inlet; 414. a heat transfer oil outlet; 415. a conduction oil heating device; 416. an air inlet; 417. an air outlet; 42. a stirring assembly; 421. a stirring shaft; 422. a blade; 423. a motor; 43. heat conducting oil; 44. a temperature sensor; 45. a pressure sensor; 5. a lap former; 6. and a controller.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, based on the examples herein, which are within the scope of the utility model as defined by the claims, will be within the scope of the utility model as defined by the claims.
In the description of the present utility model, it should be understood that the terms "center", "side", "length", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side", etc. indicate orientations or positional relationships based on the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model can be understood as appropriate by those of ordinary skill in the art.
The utility model provides a production system of mixed eiderdown flakes, and fig. 1 is a schematic structural diagram of the embodiment, and as shown in fig. 1, the production system comprises an eiderdown feeding system 1, a fiber feeding system 2, a net forming system 3, a drying mechanism 4 and a lap former 5.
Wherein the web forming system 3 comprises a cotton feeding box 31, a carding machine 32 and a web forming machine 33 which are sequentially arranged; the fiber feeding system 2 at least comprises a weighing device 21, a mixing device 22 and an opening device 23 which are sequentially arranged, and the down feather feeding system 1 at least comprises a weighing device 14.
Specifically, the opening device 23 and the weighing device 14 are respectively arranged at two sides of the cotton feeding box 31, the down feather weighed by the weighing device 14 and the fiber opened by the opening device 23 enter the cotton feeding box 31, then enter the drying mechanism 4 to be dried through the carding machine 32 and the net forming machine 33 in sequence, and the dried mixed flocculus is rolled by the rolling machine 5.
The production system of the mixed eiderdown wadding is characterized in that the eiderdown and the fiber are mixed in a cotton feeding box 31 through an eiderdown feeding system 1 and a fiber feeding system 2, then enter a drying mechanism 4 through a carding machine 32 and a net forming machine 33 in sequence for drying, the dried mixed eiderdown wadding is coiled through a coiling machine 5, and finally the produced eiderdown wadding is hot-melt fiber cooled to be in a honeycomb type fixed surrounding eiderdown or a sandwich honeycomb structure. The mixed fiber and the down are adopted, the cost is reduced, the warm-keeping effect is improved, the produced mixed down flakes have better heat preservation and fluffiness, all production processes are completed by mechanized equipment, the labor cost is greatly reduced, the production process of the mixed down flakes is simple, the production efficiency is high, the next step of sewing home textile and clothing is convenient, and the product can be normally washed, so that the use requirement is met.
As an alternative embodiment, fig. 2 is a schematic structural diagram of the drying mechanism in this embodiment, and as shown in fig. 2, the drying mechanism 4 includes a cylinder 41, and a stirring assembly 42 is disposed in the cylinder 41.
Wherein, the cylinder 41 adopts a double-layer cylinder wall structure, and heat conduction oil 43 is arranged between the double-layer cylinder walls, and the mixed flocculus is inflammable because the mixed flocculus is dried and heated by the heat conduction oil 43 of liquid, so that the mixed flocculus can be prevented from igniting in the heating process.
The stirring assembly 42 at least comprises a stirring shaft 421 and a plurality of blades 422 arranged on the stirring shaft 421, the stirring shaft 421 is arranged at 1/3 of the height of the cylinder 41, the inlet 411 of the mixed floccule is arranged at the left side or the right side of the cylinder 41, and the outlet 412 of the mixed floccule is arranged at the top of the cylinder 41.
The mixed flocculus enters the cylinder 41 from one side of the cylinder 41 for drying, and meanwhile, the stirring assembly 42 fully stirs the mixed flocculus entering the cylinder 41, so that the mixed flocculus is heated uniformly, and the drying effect meets the production requirement.
In this embodiment, the stirring shaft 421 is installed at 1/3 of the height of the cylinder 41 and is located at the lower part in the cylinder 41, because the mixed flocculus is lighter, the dried mixed flocculus can be lifted upwards due to the self fluffy effect, and at this time, the stirring assembly 42 stirs the mixed flocculus with poor bottom drying effect, which is beneficial to improving the drying efficiency of the mixed flocculus. The outlet 412 of the mixed flocculus is matched with the top of the cylinder 41, so that the dried mixed flocculus is discharged to the outside of the cylinder 41 from the outlet at the top of the cylinder 41, and the next rolling process is performed.
As an alternative embodiment, a heat conducting oil inlet 413 and a heat conducting oil outlet 414 are arranged on the cylinder wall, a heat conducting oil heating device 415 is arranged in the cylinder wall, a stirring shaft 421 is connected with a motor 423, the heat conducting oil heating device 415 and the motor 423 are electrically connected with the controller 6, and the heating state, the heating effect and the stirring effect of the stirring assembly 42 of the heat conducting oil can be intelligently controlled through the controller.
Specifically, the drying mechanism 4 is also provided with a temperature sensor 44 and a pressure sensor 45. Fig. 3 is a control schematic diagram of the present embodiment, and as shown in fig. 3, both the temperature sensor 44 and the pressure sensor 45 are electrically connected to the controller 6. The temperature sensor 44 in this embodiment is used to monitor the temperature of the heat-conducting oil 43 inside the cylinder wall, and then the controller 6 can control the heat-conducting oil heating device 415, so that the drying temperature of the drying mechanism 4 is highly controllable. The pressure sensor 45 is used for effectively controlling the oil pressure of the heat conduction oil 43 in the cylinder wall, so that the use safety of the whole device is ensured. In this embodiment, the controller 6 may employ a PLC.
As an alternative embodiment, an air inlet 416 and an air outlet 417 are also provided on the side wall of the cylinder 41. Wherein the air inlet 416 is disposed at the left/right lower side of the cylinder 41, and the air outlet 417 is disposed at the right/left upper side of the cylinder 41. The air inlet 416 is arranged below one side, and the air outlet 417 is arranged above the other side, so that the air inlet is fully distributed in the cylinder 41, and the drying efficiency is improved.
As an alternative embodiment, fig. 4 is a schematic structural diagram of the mixing device in this embodiment, and as shown in fig. 4, the mixing device 22 includes a hopper 221, a mixing cavity 222, a collecting bin 223, and a dust removing component 224. Wherein the mixing chamber 222 is arranged between the hopper 221 and the collecting bin 223. In this embodiment, the hopper 221, the mixing chamber 222 and the collecting bin 223 are arranged up and down, the hopper 221 is located above the mixing chamber 222, and the collecting bin 223 is located below the mixing chamber 222.
The dust collection assembly 224 includes at least a dust collection tube 2241 and a dust bag 2242. The entry of dust absorption pipe 2241 stretches into to the hopper 221 in, is located the top of hopper 221, and the entrance sets up filter screen 225, and the export and the dust bag 2242 intercommunication of dust absorption pipe 2241 set up, through set up dust removal subassembly 224 at the top of hopper 221, in the in-process waste material and impurity accessible dust absorption pipe 2241 that produces get into dust bag 2242, make the fibre that gets into in the collection silo 223 by the compounding chamber 222 be the fibre after the dust removal, the effective operation of follow-up process of being convenient for. The dust collection pipe 2241 is provided with a check valve 226 to prevent the impurities after dust collection from entering the hopper 221 again.
As an alternative embodiment, the weighing device 14 and the weighing device 21 all comprise a closed space, the closed space is communicated with the cotton feeding box through a pipeline, the weighing device 14 and the weighing device 21 all comprise a closed space, down and fiber are weighed in the closed space, flying wadding can be avoided, and the safety of operators in the production space is ensured.
As an alternative embodiment, the opening device 23, the feed hopper 31 and the carding machine 32 are all connected to a pressure device, in this example, the opening device 23, the feed hopper 31 and the carding machine 32 are all under negative pressure.
As an alternative embodiment, the down feeding system 1 further comprises a down placing area 11, a spraying mechanism 12 and a down standing room 13 which are sequentially arranged.
The down feather placing area 11 is used for placing down feather raw materials after unpacking; the spraying mechanism 12 comprises a spray head for spraying oil on the down feather raw materials; the down feather standing room 13 comprises a closed space for standing the sprayed down feather.
As an alternative embodiment, the fibers in this example include one or more of polyester, PP, PE, nylon, acrylic, modacrylic, milk fiber, viscose, cotton, hemp, silk, wool, soybean fiber, kapok fiber, and polylactic acid fiber.
Specifically, the down in this embodiment may be animal feathers such as goose down, duck down, camel down, mink down, goose down, duck down, rabbit down, and mink down.
The down wadding produced by the production system of the down mixed wadding is formed by cooling hot-melt fibers to form a honeycomb type fixed surrounding down, or has a sandwich honeycomb structure, has better heat preservation and better fluffiness, is convenient for the next production process, and is convenient for use in multi-needle quilting, single-needle quilting, home spinning and clothing. Because the fiber and the down are mixed, the cost is reduced, the heat preservation effect is improved, and the product can be washed normally, so that the use requirement is met. And greatly reduces the labor cost, simplifies the production process and improves the production efficiency.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims (9)

1. A production system of eiderdown mixed wadding is characterized in that: including eiderdown feeding system, fibre feeding system, net forming system, drying mechanism and lap former, wherein:
the net forming system comprises a cotton feeding box, a carding machine and a net forming machine which are sequentially arranged;
the fiber feeding system at least comprises a weighing device, a mixing device and an opening device which are sequentially arranged;
the down feather feeding system at least comprises a weighing device;
the opening device and the weighing device are respectively arranged on two sides of the cotton feeding box, down feather weighed by the weighing device and fiber which is opened by the opening device enter the cotton feeding box and then sequentially pass through the carding machine and the web forming machine to enter the drying mechanism for drying, and the dried mixed flocculus is rolled by the rolling machine.
2. The system for producing mixed flakes of eiderdown of claim 1, wherein: the stoving mechanism includes the barrel, set up stirring subassembly in the barrel, wherein:
the cylinder body adopts a double-layer cylinder wall structure, and heat conduction oil is arranged between the double-layer cylinder walls;
the stirring assembly at least comprises a stirring shaft and a plurality of blades arranged on the stirring shaft;
the stirring shaft is arranged at 1/3 of the height of the cylinder, the inlet of the mixed flocculus is arranged at the left side or the right side of the cylinder, and the outlet of the mixed flocculus is positioned at the top of the cylinder.
3. The system for producing mixed flakes of eiderdown of claim 2, wherein: the heat-conducting oil heating device is characterized in that a heat-conducting oil inlet and a heat-conducting oil outlet are formed in the cylinder wall, a heat-conducting oil heating device is arranged in the cylinder wall, the stirring shaft is connected with a motor, and the heat-conducting oil heating device and the motor are electrically connected with a controller.
4. A system for producing mixed down flakes according to claim 3, wherein: the drying mechanism is also provided with a temperature sensor and a pressure sensor, and the temperature sensor and the pressure sensor are electrically connected with the controller.
5. A system for producing a mixed down wadding according to any one of claims 2-4, wherein: an air inlet and an air outlet are further formed in the side wall of the cylinder body, wherein:
the air inlet is arranged at the left/right lower part of the cylinder body, and the air outlet is arranged at the right/left upper part of the cylinder body.
6. The system for producing mixed flakes of down according to any one of claims 1-4, wherein: the mixing device comprises a hopper, a mixing cavity, a collecting bin and a dust removal assembly, wherein:
the mixing cavity is arranged between the hopper and the collecting bin;
the dust collection assembly at least comprises a dust collection pipe and a dust collection bag, wherein an inlet of the dust collection pipe extends into the hopper and is positioned at the top of the hopper, a filter screen is arranged at the inlet, an outlet of the dust collection pipe is communicated with the dust collection bag, and a one-way valve is arranged on the dust collection pipe.
7. The system for producing mixed flakes of down according to any one of claims 1-4, wherein: the weighing device and the weighing device comprise closed spaces, and the closed spaces are communicated with the cotton feeding box through pipelines.
8. The system for producing mixed flakes of down according to any one of claims 1-4, wherein: the opening device, the cotton feeding box and the carding machine are all connected with a pressure device.
9. The system for producing mixed flakes of down according to any one of claims 1-4, wherein: the down feather feeding system further comprises a down feather placement area, a spraying mechanism and a down feather standing room which are sequentially arranged, wherein:
the down feather placing area is used for placing down feather raw materials after unpacking; the spraying mechanism comprises a spray head and is used for spraying oil on the down feather raw materials; the down feather standing room comprises a closed space and is used for standing and spraying down feather.
CN202321741441.8U 2023-07-04 2023-07-04 Production system of eiderdown mixed wadding Active CN220503382U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202321741441.8U CN220503382U (en) 2023-07-04 2023-07-04 Production system of eiderdown mixed wadding
JP2023002724U JP3243887U (en) 2023-07-04 2023-07-28 Mixed down flake production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321741441.8U CN220503382U (en) 2023-07-04 2023-07-04 Production system of eiderdown mixed wadding

Publications (1)

Publication Number Publication Date
CN220503382U true CN220503382U (en) 2024-02-20

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ID=88098630

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321741441.8U Active CN220503382U (en) 2023-07-04 2023-07-04 Production system of eiderdown mixed wadding

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JP (1) JP3243887U (en)
CN (1) CN220503382U (en)

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JP3243887U (en) 2023-09-26

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