CN220497723U - Material processing device of aluminum alloy die casting - Google Patents

Abstract

The utility model discloses a material processing device for an aluminum alloy die casting, and relates to the technical field of aluminum alloy processing. The utility model comprises a supporting base, a heat-preserving barrel and an operation cover, wherein a fire gun is arranged on the upper side of the supporting base, one end of the peripheral surface of the fire gun is provided with a vent pipe, the upper side of the supporting base is inserted into the heat-preserving barrel, a treatment barrel is inserted into the inner side of the heat-preserving barrel, the upper side of the heat-preserving barrel is fixedly connected with the operation cover in a screwed manner, and the upper side of the operation cover is inserted into the heat-preserving cover in a sleeved manner. According to the utility model, the supporting base, the heat-preserving barrel and the operating cover are arranged, so that the problem that when a material processing device heats and melts materials through the flame thrower, a large amount of heat generated by combustion can be directly dissipated into the environment, and after the materials are melted, liquid materials are required to be poured into the heat-preserving device and then transported to one side of the pressing device for die casting, and the operation is complicated is solved.

Description

Material processing device of aluminum alloy die casting

Technical Field

The utility model belongs to the technical field of aluminum alloy processing, and particularly relates to a material processing device for an aluminum alloy die casting.

Background

The aluminum alloy is an alloy with a certain amount of other alloying elements added on the basis of aluminum, has low density, high strength, good casting performance and plastic processing performance, and good electric conduction and heat conduction performance, can be used as a structural material, has wide application in the fields of aerospace, aviation, transportation, construction, electromechanics, light weight, daily necessities and the like, and is divided into deformed aluminum alloy and cast aluminum alloy according to the components and the processing method, wherein the cast aluminum alloy is a blank of various parts directly cast by a sand mold, an iron mold, an investment mold, a die casting method and the like after ingredients are smelted, and before the aluminum alloy is die-cast into the blank, aluminum ingots and other metal materials are processed, so that various metal materials are molten at high temperature, and are convenient for the die casting and the like.

1. The utility model discloses an aluminum alloy raw material pretreatment device, wherein one side of the outer wall of the top of a base is fixedly provided with a second motor through a screw, the output shaft of the second motor is connected with a cam through a coupler, one side outer wall of the base is fixedly provided with two L-shaped supporting rods which are distributed at equal intervals through the screw, the top ends of the outer walls of the opposite sides of the L-shaped supporting rods are fixedly provided with supporting cross rods through the screw, the middle part of the outer wall of the top of the supporting cross rods is provided with a rectangular opening, the inner wall of the rectangular opening is in sliding connection with a movable rod, the bottom end of one side outer wall of the movable rod is provided with a pulley, and the pretreatment device is mainly provided with a certain shape for heating the surface of the metal material through a flame thrower, but in the process of heating and melting the material through the flame thrower, the metal material in the flame is usually directly exposed in the environment due to oxygen combustion, so that a great amount of heat is lost in the environment, and a certain waste is caused;

2. after being melted in the processing device, the aluminum alloy material generally needs to be poured into the heat preservation device, then is transported to one side of the die casting device to carry out batch die casting operation on a large amount of materials, the operation is complicated, and the processing efficiency is reduced.

Disclosure of Invention

The utility model aims to provide a material processing device for aluminum alloy die castings, which solves the problems that a large amount of heat generated by combustion can be directly dissipated in the environment when the material processing device heats and melts materials through a flame thrower, and liquid materials are required to be poured into the heat preservation device after being melted and then transported to one side of a pressing device for die casting, so that the operation is complicated.

In order to solve the technical problems, the utility model is realized by the following technical scheme:

the utility model relates to a material processing device for aluminum alloy die castings, which comprises a supporting base, a heat preservation barrel and an operation cover, wherein a fire gun is arranged on the upper side of the supporting base, a vent pipe is arranged at one end of the peripheral surface of the fire gun, oxygen can be introduced into the treatment barrel through the vent pipe in the process of igniting and heating the fire gun in the treatment barrel, the flame is prevented from being extinguished due to lack of oxygen, the heat preservation barrel is inserted on the upper side of the supporting base, the treatment barrel is inserted on the inner side of the heat preservation barrel, when metal materials are melted, the treatment barrel can be driven to rotate through a rotating motor of the supporting base, so that the materials are uniformly mixed in the treatment barrel, the heat preservation barrel can be used for preserving heat of the materials in the treatment barrel after the treatment is finished, the high temperature in the treatment barrel is ensured, the convenience of use is improved, the operation cover is screwed on the upper side of the heat preservation barrel, the operation cover and the heat preservation barrel are prevented from losing in a large amount in the process of melting, and the rapid rising speed of the temperature in the treatment barrel is ensured.

Further, one end of the upper side of the supporting base is clamped with a lifting cylinder, the upper side of the lifting cylinder is slidably clamped with a telescopic frame, the upper end of the other side of the telescopic frame is penetrated and clamped with a high-temperature-resistant insertion pipe, and the fire gun and the ventilation pipe are penetrated and clamped at the upper end of the high-temperature-resistant insertion pipe;

can drive rifle and breather pipe through the lift cylinder and reciprocate, be convenient for peg graft the heat preservation bucket in supporting the base upside, improve the convenience of use, can spray fire the in-process of heating to handling the bucket through the breather pipe and lets in oxygen, avoid causing the flame to extinguish because of the oxygen is not enough.

Further, the other end of the upper side of the supporting base is fixedly clamped with a heat-insulating positioning frame, one end of the upper side of the supporting base is inserted and connected with a high-temperature-resistant rotating rod in a penetrating mode, the bottom end of the high-temperature-resistant rotating rod is rotatably clamped with a transmission assembly, the other end of the upper side of the transmission assembly is clamped with a rotating motor, and the high-temperature-resistant rotating rod is positioned in the center of the inner side of the heat-insulating positioning frame;

the rotating motor can drive the high-temperature-resistant rotating rod to rotate through the transmission component, and further drive the processing barrel to rotate, so that various molten metal materials are uniformly mixed, and the processing efficiency is improved.

Further, a first thread groove is formed in the upper end of the outer peripheral surface of the heat preservation barrel, supporting legs are fixedly clamped at the edge of the bottom side of the heat preservation barrel, and the supporting legs are inserted into the inner side of the heat insulation positioning frame;

can fix a position the heat preservation bucket through thermal-insulated locating rack, make the treatment bucket when rotating, avoid the heat preservation bucket to rotate along with the treatment bucket, avoid because the rotation of heat preservation bucket leads to the unexpected open of operation lid and the atress damage of high temperature resistant intubate.

Further, a driving frame is fixedly welded at the center of the bottom end of the treatment barrel, a through hole is formed in the center of the bottom end of the heat preservation barrel in a penetrating manner, the driving frame is inserted into the inner side of the through hole in a penetrating manner, and the high-temperature-resistant rotating rod is inserted into the bottom end of the inner side of the driving frame;

after the metal materials are melted and uniformly mixed, the heat preservation can be carried out on the molten aluminum alloy materials in the treatment barrel through the heat preservation barrel, and the heat preservation barrel is only required to be directly moved to the position of the die casting device, so that the convenience of operation is improved.

Further, a second thread groove is formed in the bottom end of the inner side of the operating cover, the second thread groove of the operating cover is screwed and fixed on the outer circumferential surface of the first thread groove of the heat-preserving barrel, and the upper end of the inner side of the operating cover is attached to the upper end of the heat-preserving barrel;

in the process of material treatment, a large amount of heat generated by combustion can be prevented from being dissipated through the upper side of the treatment barrel by operating the cover, so that the material heating speed is improved, and the production cost is reduced.

Further, one end of the upper side of the operating cover is penetrated and welded with a connecting pipe, the other end of the upper side of the operating cover is penetrated and welded with an exhaust pipe, the high-temperature resistant insertion pipe is penetrated and inserted into the inner side of the connecting pipe, one end of the bottom side of the heat preservation cover is welded and fixed with a first heat preservation plug, and the other end of the bottom side of the heat preservation cover is welded and fixed with a second heat preservation plug;

the gas that produces the burning through the blast pipe is discharged, avoids handling the potential safety hazard that the rise of the interior atmospheric pressure of bucket caused, after aluminum alloy material melts, can keep warm to the operation lid upside through covering the heat preservation lid, further avoids the loss of heat in the removal process, and when needing pouring out molten aluminum alloy in batches, can pour out molten aluminum alloy through the connecting pipe, need not open the operation lid, reduces the heat loss when using molten aluminum alloy.

The utility model has the following beneficial effects:

1. according to the utility model, the problems that a certain amount of waste is caused by the fact that a supporting base, a heat-insulating barrel and an operation cover are arranged, most of metal materials are in a certain shape, most of pretreatment devices directly heat the surface of the metal materials through the flame thrower, but in the process of heating and melting the materials through the flame thrower, oxygen is required for combustion supporting in order to avoid flame extinction, the metal materials in the boiler are usually directly exposed in the environment, a large amount of heat is dissipated in the environment, and a certain amount of waste is caused are solved, when the metal materials are subjected to melting treatment, the high-temperature-resistant insertion pipe is inserted into the connecting pipe of the operation cover, so that the flame gun can be directly subjected to flame spraying in the treatment barrel, the operation cover can prevent a large amount of heat generated by combustion from dissipating through the upper side of the treatment barrel, the material heating speed is improved, the production expense is reduced, the ventilation pipe can introduce oxygen into the inner side of the treatment barrel, flame extinction caused by insufficient oxygen is avoided, meanwhile, the size of the flame can be further controlled by controlling the concentration of the introduced oxygen, and the heating efficiency is ensured.

2. According to the utility model, the heat-insulating barrel and the operation cover are arranged, so that the problems that after the aluminum alloy material is melted in the processing device, the liquid material is usually required to be poured into the heat-insulating device and then transported to one side of the die casting device to perform batch die casting operation on a large amount of materials, the operation is complicated and the processing efficiency is reduced are solved, the heat-insulating barrel and the heat-insulating cover can be used for insulating the molten aluminum alloy in the processing barrel, when the molten aluminum alloy is required to be moved, a large amount of molten aluminum alloy can be quickly moved to one side of the die casting device by directly taking down the heat-insulating barrel and the operation cover, and when the molten aluminum alloy is poured out in batches, the molten aluminum alloy can be poured out through the connecting pipe without opening the operation cover, so that the heat loss when the molten aluminum alloy is used is reduced.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a structural effect diagram of the present utility model;

FIG. 3 is a block diagram of a support base of the present utility model;

FIG. 4 is a block diagram of the thermal insulation barrel of the present utility model;

FIG. 5 is a bottom view of the insulating bucket of the present utility model;

FIG. 6 is a block diagram of the operating cover of the present utility model;

fig. 7 is a bottom view of the operating cover of the present utility model.

Reference numerals:

1. a support base; 101. a fire gun; 102. a rotating motor; 103. a high temperature resistant cannula; 104. a vent pipe; 105. a telescopic frame; 106. a lifting cylinder; 107. a heat insulation positioning frame; 108. a transmission assembly; 109. a high temperature resistant rotating rod; 2. a heat-preserving barrel; 201. a treatment barrel; 202. a first thread groove; 203. support legs; 204. a through hole; 205. a drive rack; 3. an operation cover; 301. a thermal insulation cover; 302. a connecting pipe; 303. an exhaust pipe; 304. a second thread groove; 305. a first thermal plug; 306. and a second insulating plug.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Referring to fig. 1-7, the utility model relates to a material processing device for aluminum alloy die castings, which comprises a supporting base 1, a heat insulation barrel 2 and an operation cover 3, wherein a flame gun 101 is arranged on the upper side of the supporting base 1, one end of the peripheral surface of the flame gun 101 is provided with a ventilation pipe 104, oxygen is introduced into the processing barrel 201 through the ventilation pipe 104 in the process of inserting the flame gun 101 into the processing barrel 201 for ignition and heating, flame is prevented from being extinguished due to oxygen deficiency, the upper side of the supporting base 1 is inserted into the heat insulation barrel 2, the inner side of the heat insulation barrel 2 is inserted into the processing barrel 201, when metal materials are melted, the processing barrel 201 is driven to rotate by a rotating motor 102 of the supporting base 1, so that materials are uniformly mixed in the processing barrel 201, after the processing is completed, the heat insulation barrel 201 is subjected to heat insulation through the heat insulation barrel 2, the molten materials in the processing barrel 201 do not need to be transferred, the high temperature in the processing barrel 201 is guaranteed, the upper side of the heat insulation barrel 2 is rotationally connected with the operation cover 3, the upper side of the operation cover 3 is inserted into the heat insulation cover 301, the process of the melting process is prevented from being greatly increased, and the heat loss of the molten materials in the processing barrel 201 is prevented.

As shown in fig. 1, 2, 3 and 5, one end of the upper side of the supporting base 1 is clamped with a lifting cylinder 106, the upper side of the lifting cylinder 106 is pivoted with a telescopic frame 105, the upper end of the other side of the telescopic frame 105 is penetrated and clamped with a high-temperature-resistant insertion tube 103, a fire gun 101 and a ventilation tube 104 are penetrated and clamped at the upper end of the high-temperature-resistant insertion tube 103, the other end of the upper side of the supporting base 1 is clamped and fixed with a heat insulation positioning frame 107, one end of the upper side of the supporting base 1 is penetrated and inserted with a high-temperature-resistant rotating rod 109, the bottom end of the high-temperature-resistant rotating rod 109 is pivoted and clamped with a transmission assembly 108, the other end of the upper side of the transmission assembly 108 is clamped with a rotating motor 102, the high-temperature-resistant rotating rod 109 is positioned in the center of the inner side of the heat insulation positioning frame 107, the upper end of the outer peripheral surface of the heat preservation barrel 2 is provided with a first thread groove 202, the side edge of the bottom of the heat preservation barrel 2 is clamped and fixed with a supporting leg 203, and the supporting leg 203 is inserted inside the heat insulation positioning frame 107;

when the metal material is processed, the heat preservation barrel 2 fixed with the operation cover 3 is inserted into the upper side of the support base 1, the heat preservation barrel 2 is positioned through the heat insulation positioning frame 107, the high-temperature resistant rotating rod 109 is inserted into the inner side of the driving frame 205, the flame gun 101 is ignited through the igniter, combustible gas sprayed out of the flame gun 101 is combusted, the lifting cylinder 106 drives the telescopic frame 105 to shrink, the flame gun 101 and the ventilation pipe 104 are further driven to move downwards until the high-temperature resistant insertion pipe 103 is inserted into the inner side of the connecting pipe 302, the metal material is heated and melted by flame, oxygen is introduced into the processing barrel 201 through the ventilation pipe 104, flame extinction caused by insufficient oxygen is avoided, the rotating motor 102 drives the high-temperature resistant rotating rod 109 to rotate through the transmission component 108, and the rotation of the processing barrel 201 is further driven, so that the molten multiple metal materials are uniformly mixed.

As shown in fig. 1, 2, 4 and 5, a driving frame 205 is welded and fixed in the center of the bottom end of the processing barrel 201, a through hole 204 is formed in the center of the bottom end of the heat insulation barrel 2, the driving frame 205 is inserted into the inner side of the through hole 204 in a penetrating manner, and a high-temperature resistant rotating rod 109 is inserted into the bottom end of the inner side of the driving frame 205;

after the metal materials are melted and uniformly mixed, the molten aluminum alloy material in the processing barrel 201 is insulated by the insulating barrel 2, the insulating cover 301 is covered, and the insulating barrel 2 and the operating cover 3 are moved to the position of the die casting device.

As shown in fig. 1, 2, 6 and 7, a second thread groove 304 is formed at the bottom end of the inner side of the operating cover 3, the second thread groove 304 of the operating cover 3 is screwed and fixed on the outer circumferential surface of the first thread groove 202 of the heat insulation barrel 2, the upper end of the inner side of the operating cover 3 is attached to the upper end of the heat insulation barrel 2, one end of the upper side of the operating cover 3 is penetrated and welded with a connecting pipe 302, the other end of the upper side of the operating cover 3 is penetrated and welded with an exhaust pipe 303, a high-temperature-resistant insertion pipe 103 is penetrated and inserted into the inner side of the connecting pipe 302, one end of the bottom side of the heat insulation cover 301 is welded and fixed with a first heat insulation plug 305, and the other end of the bottom side of the heat insulation cover 301 is welded and fixed with a second heat insulation plug 306;

in the process of material treatment, the gas generated by combustion is discharged through the exhaust pipe 303, a large amount of heat generated by combustion is prevented from being dissipated through the upper side of the treatment barrel 201 by the operation cover 3, after the treatment is finished, the heat preservation cover 301 is arranged on the side cover of the operation cover 3, the first heat preservation plug 305 is inserted into the inner side of the connecting pipe 302, the second heat preservation plug 306 is inserted into the inner side of the exhaust pipe 303, the operation cover 3 is subjected to heat preservation, and when the molten aluminum alloy needs to be poured out in batches, the heat preservation cover 301 is taken down, and the molten aluminum alloy is poured out through the connecting pipe 302.

The specific working principle of the utility model is as follows: placing a proper amount of metal material on the inner side of a treatment barrel 201, screwing and fixing an operation cover 3, inserting the heat preservation barrel 2 on the upper side of a support base 1, positioning the heat preservation barrel 2 through a heat insulation positioning frame 107, inserting a high-temperature resistant rotating rod 109 on the inner side of a driving frame 205, igniting a flame gun 101 through an igniter, burning combustible gas sprayed out of the flame gun 101, driving a telescopic frame 105 to shrink through a lifting cylinder 106, further driving the flame gun 101 and a ventilation pipe 104 to move downwards until the high-temperature resistant insertion pipe 103 is inserted on the inner side of a connecting pipe 302, heating and melting the metal material by flame, introducing oxygen into the treatment barrel 201 through the ventilation pipe 104 to avoid flame extinction caused by insufficient oxygen, discharging gas generated by burning through an exhaust pipe 303, avoiding a large amount of heat generated by burning to be dissipated through the upper side of the treatment barrel 201 through the operation cover 3, the rotating motor 102 drives the high temperature resistant rotating rod 109 to rotate through the transmission assembly 108, further drives the processing barrel 201 to rotate, enables the molten multiple metal materials to be uniformly mixed, after the metal materials are molten and uniformly mixed, the flame 101 is flamed out, the high temperature resistant insertion tube 103, the flame 101 and the ventilation tube 104 are driven to move upwards through the lifting cylinder 106 until the flame is separated from the connecting tube 302, the heat preservation cover 301 is covered on the upper side of the operation cover 3, the first heat preservation plug 305 is inserted into the inner side of the connecting tube 302, the second heat preservation plug 306 is inserted into the inner side of the exhaust tube 303, the operation cover 3 is insulated, the molten aluminum alloy materials in the processing barrel 201 are insulated through the heat preservation barrel 2, the heat preservation barrel 2 and the operation cover 3 are moved to the position of the die casting device, and when the molten aluminum alloy materials are required to be used, the heat preservation cover 301 is opened, and the molten aluminum alloy is poured out through the connecting tube 302.

The foregoing is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, and any modification, equivalent replacement, and improvement of some of the technical features described in the foregoing embodiments are all within the scope of the present utility model.

Claims (7)

1. The utility model provides a material processing apparatus of aluminum alloy die casting, includes support base (1), heat preservation bucket (2) and operating cap (3), its characterized in that: the utility model discloses a fire-fighting equipment, including support base (1), operation lid (3) upside is connected soon, support base (1) upside is provided with rifle (101), rifle (101) outer peripheral face one end is provided with breather pipe (104), it is by heat preservation bucket (2) to peg graft to support base (1) upside, it has treatment barrel (201) to peg graft in heat preservation bucket (2) inboard, heat preservation bucket (2) upside is fixed with operation lid (3) soon, operation lid (3) upside is pegged graft and is had heat preservation lid (301).

2. The material processing device for aluminum alloy die castings according to claim 1, wherein: the high-temperature-resistant flame gun is characterized in that one end of the upper side of the supporting base (1) is clamped with a lifting cylinder (106), the upper side of the lifting cylinder (106) is slidably clamped with a telescopic frame (105), the upper end of the other side of the telescopic frame (105) is penetrated and clamped with a high-temperature-resistant insertion tube (103), and the flame gun (101) and the ventilation tube (104) are penetrated and clamped at the upper end of the high-temperature-resistant insertion tube (103).

3. The material processing device for aluminum alloy die castings according to claim 1, wherein: the novel heat-insulating support is characterized in that the other end of the upper side of the support base (1) is fixedly clamped with a heat-insulating locating frame (107), one end of the upper side of the support base (1) is inserted through a high-temperature-resistant rotating rod (109), the bottom end of the high-temperature-resistant rotating rod (109) is rotatably clamped with a transmission assembly (108), the other end of the upper side of the transmission assembly (108) is clamped with a rotating motor (102), and the high-temperature-resistant rotating rod (109) is located at the center of the inner side of the heat-insulating locating frame (107).

4. A material processing apparatus for aluminum alloy die castings according to claim 3, wherein: the upper end of the outer peripheral surface of the heat preservation barrel (2) is provided with a first thread groove (202), the edge clamping of the bottom side of the heat preservation barrel (2) is fixedly provided with supporting legs (203), and the supporting legs (203) are inserted into the inner side of the heat insulation positioning frame (107).

5. A material processing apparatus for aluminum alloy die castings according to claim 3, wherein: the processing barrel (201) bottom central authorities welded fastening has drive frame (205), through-hole (204) have been seted up in heat preservation barrel (2) bottom central authorities run through, drive frame (205) run through and peg graft in through-hole (204) inboard, high temperature resistant dwang (109) peg graft in drive frame (205) inboard bottom.

6. The material processing device for aluminum alloy die castings according to claim 4, wherein: the second thread groove (304) is formed in the bottom end of the inner side of the operation cover (3), the second thread groove (304) of the operation cover (3) is screwed and fixed on the outer circumferential surface of the first thread groove (202) of the heat insulation barrel (2), and the upper end of the inner side of the operation cover (3) is attached to the upper end of the heat insulation barrel (2).

7. A material processing apparatus for aluminum alloy die castings according to claim 2, wherein: the operation lid (3) upside one end runs through the welding has connecting pipe (302), operation lid (3) upside other end runs through the welding has blast pipe (303), high temperature resistant intubate (103) run through peg graft in connecting pipe (302) inboard, heat preservation lid (301) downside one end welded fastening has first heat preservation stopper (305), heat preservation lid (301) downside other end welded fastening has second heat preservation stopper (306).