CN220496805U

CN220496805U - Color coating roll forming equipment

Info

Publication number: CN220496805U
Application number: CN202322005476.1U
Authority: CN
Inventors: 杨盼
Original assignee: Shandong Oubang Board Industry Co ltd
Current assignee: Shandong Oubang Board Industry Co ltd
Priority date: 2023-07-28
Filing date: 2023-07-28
Publication date: 2024-02-20
Anticipated expiration: 2033-07-28

Abstract

The utility model relates to the technical field of color coating roll forming, and discloses color coating roll forming equipment which comprises a workbench, wherein a triaxial rounding machine is arranged at an opening, a first transmission group is arranged at the top of the workbench, the bottom surface of the first transmission group is movably connected with a first conveying belt, the output end of a hydraulic cylinder is fixedly connected with a hydraulic rod, a primer mechanism is arranged on the right side of the workbench, a fine coating mechanism is arranged on the right side of the primer mechanism, a drying furnace is arranged on the right side of the fine coating mechanism, a third conveying belt is arranged under the second conveying belt, a circulating mechanism is arranged on the right side of the drying furnace, a third conveying belt is movably connected on the left side of the circulating mechanism, and one end of the third conveying belt is movably connected with a turnover mechanism. The device is through the left roller of scribbling of priming paint mechanism and right roller of scribbling, accomplishes zinc sheet double-sided priming paint coating fast, and second conveyer belt cooperation circulation mechanism and tilting mechanism, crooked zinc sheet circulation transport, the secondary toasts, and the simple operation need not external equipment or manual regulation circulation processing, improves equipment availability, labour saving and effort saving.

Description

Color coating roll forming equipment

Technical Field

The utility model relates to the technical field of color-coated roll forming, in particular to color-coated roll forming equipment.

Background

The color-coated coil is a product which is formed by taking a hot galvanized plate, a hot dip aluminum zinc plate, an electro-galvanized plate and the like as a base plate, coating one or more layers of organic paint on the surface after surface pretreatment (chemical degreasing and chemical conversion treatment), and then baking and curing. The color-coated steel coil is named after the color-coated steel coil is coated with organic coating with various colors. The color-coated coil coating structure is divided into a single-layer back paint and a double-layer back paint, wherein the single-layer back paint is coated on the upper surface twice, the lower surface is coated once, the double-layer back paint is baked twice, and the upper surface and the lower surface are coated twice respectively, and the double-layer back paint is baked once to twice. According to the coating times and baking times of the upper surface and the lower surface, color coated rolls with different corrosion resistance, scratch resistance and processing formability can be produced respectively.

In the prior art, as disclosed in the publication No. CN 103551293A, the device is matched with a die head through a primer coating roller, paint is coated on the primer of the metal plate, the primer and the paint are dried and fixed simultaneously, and the manufacturing engineering and the manufacturing time of the color coated plate are shortened, but in the actual use process, the device can only produce a single-layer back paint color coating roll with two layers on the upper surface and one layer on the lower surface, and baking once, the type is single, the zinc plate is required to be manually adjusted to circularly process or add equipment, and when the zinc plate is manually adjusted to secondarily process or connect other equipment, the color coating roll is easily scraped by moving and stretching or cracks are formed, so that the loss problem is caused.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides color-coated roll forming equipment which has the advantages of convenient and fast operation of circulating secondary processing, labor saving and the like, and solves the technical problems.

(II) technical scheme

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a color coating coil forming equipment, includes the workstation, inside first motor, workstation inner wall bottom swing joint has the zinc sheet to roll up, workstation left side surface is provided with the opening, opening inside fixed mounting has triaxial rounding machine, workstation top fixed mounting has first drive group, first drive group inside is equipped with first motor, first drive group bottom surface swing joint has first conveyer belt, workstation inside is provided with the pneumatic cylinder, pneumatic cylinder output fixedly connected with hydraulic stem, and runs through workstation right side surface, workstation right side fixed mounting has a priming paint mechanism, priming paint mechanism right side fixed mounting has a finish coating mechanism, finish coating mechanism right side is provided with the dry-off oven, finish coating mechanism center department swing joint has the second conveyer belt, be provided with the third conveyer belt under the second conveyer belt, and be parallel to each other, dry-off oven right side fixed mounting has circulation mechanism, circulation mechanism left side swing joint has the third conveyer belt, third conveyer belt is close to workstation tilting mechanism, fourth side tilting mechanism has the fourth conveyer belt, fourth swing joint has the fourth conveyer belt mutually, the fourth movable conveyor belt is parallel to each other.

As the preferable technical scheme of the utility model, the primer mechanism comprises a primer bin, pneumatic diaphragm pumps, left coating rollers, right coating rollers and a second motor, wherein the front surface and the back surface of the primer bin are provided with two pneumatic diaphragm pumps, the output ends of the pneumatic diaphragm pumps are fixedly connected with the left coating rollers and the right coating rollers, the number of the left coating rollers is two, the number of the right coating rollers is two, the second motor is arranged in the right coating rollers, the top of the left coating rollers is in transmission connection with the bottom surface of the first conveying belt, the left coating rollers and the right coating rollers are parallel to each other and have the same height, and the height of the right coating rollers is higher than that of the finish coating mechanism.

As the preferable technical scheme of the utility model, the fine coating mechanism comprises a coating bin, a coating pump, fine coating rollers and a third motor, wherein the coating pump is fixedly arranged on the front surface of the coating bin, the fine coating rollers are fixedly arranged at the output end of the coating pump, the number of the fine coating rollers is two and parallel to each other, the third motor is arranged in the fine coating rollers, and the bottom of the fine coating rollers is in transmission connection with the surface of the second conveying belt.

As a preferable technical scheme of the utility model, the circulating mechanism comprises a fourth motor, a rolling shaft, a roller and a circulating roller, wherein the fourth motor is arranged in the circulating mechanism, the rolling shaft is fixedly arranged at the output end of the fourth motor and is parallel to the second conveying belt, the surface of the rolling shaft is rotationally connected with the roller, the circulating roller is arranged on the right side of the roller and is in an arc-shaped structure, and the left side of the circulating roller is in transmission connection with the third conveying belt.

As the preferable technical scheme of the utility model, the turnover mechanism comprises upright posts, fifth motors and turnover discs, wherein the upright posts are arranged on the left side of the third conveying belt and are mutually perpendicular to the third conveying belt, the fifth motors are arranged in the upright posts, the turnover discs are fixedly connected with the output ends of the fifth motors, two upright posts are arranged, a cross rod is fixedly arranged between the upright posts and is the same as the third conveying belt in height, the surface of the cross rod is rotatably connected with the turnover discs, two groups of turnover discs are arranged, and turnover rods are fixedly arranged between the two groups of turnover discs and are parallel to the third conveying belt.

As a preferable technical scheme of the utility model, the fourth conveying belt and the third conveying belt form an included angle, the second transmission group comprises a sixth motor and a driving roller, the sixth motor is arranged in the second transmission group, the driving roller is fixedly connected with the output end of the sixth motor, the left side of the turnover mechanism is provided with a fifth conveying belt and a cold press, the fifth conveying belt penetrates through the inside of the cold press, the left side of the cold press is provided with a winding mechanism, and the bottom of the fifth conveying belt is in transmission connection with the winding mechanism.

Compared with the prior art, the utility model provides color-coated roll forming equipment, which has the following beneficial effects:

1. according to the utility model, the left coating roller and the right coating roller of the primer mechanism are used for rapidly finishing the coating of the double-sided primer of the zinc plate, the second conveying belt is matched with the circulating mechanism and the turnover mechanism, the curved zinc plate is circularly conveyed while cooling the zinc plate, and the zinc plate is secondarily fed into the drying furnace for baking, so that the circulating secondary processing operation is convenient, external equipment or manual adjustment of the circulating processing is not needed, the equipment utilization rate is improved, and the working time and the working force are saved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic view of a structural primer mechanism of the present utility model;

FIG. 3 is a schematic view of the structure finish coating mechanism of the present utility model;

FIG. 4 is a schematic view of a structural circulation mechanism of the present utility model;

fig. 5 is a schematic view of the structure turning mechanism of the present utility model.

Wherein: 1. a work table; 2. a triaxial rounding machine; 3. a first drive train; 4. a first conveyor belt; 5. a primer mechanism; 6. a finish coating mechanism; 7. a drying furnace; 8. a second conveyor belt; 9. a third conveyor belt; 10. a circulation mechanism; 11. a turnover mechanism; 12. a fourth conveyor belt; 13. a second transmission set; 14. a pneumatic diaphragm pump; 15. a left coating roller; 16. a right coating roller; 17. a paint pump; 18. a finish coating roller; 19. a roller; 20. a circulating roller; 21. turning over the disc; 22. a fifth conveyor belt; 23. a cold press; 24. and a winding mechanism.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.

In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-5, a color coating roll forming device comprises a workbench 1, a zinc plate roll is movably connected to the bottom of the inner wall of the workbench 1, an opening is formed in the left side surface of the workbench 1, a triaxial rounding machine 2 is fixedly mounted in the opening, a first transmission group 3 is fixedly mounted at the top of the workbench 1, a first motor is arranged in the first transmission group 3, a first conveyor belt 4 is movably connected to the bottom surface of the first transmission group 3, the first motor drives the first transmission group 3 to rotate at a uniform speed, the zinc plate is conveyed to the right in cooperation with the first conveyor belt 4, a hydraulic cylinder is arranged in the workbench 1, a hydraulic rod is fixedly connected to the output end of the hydraulic cylinder and penetrates through the right side surface of the workbench 1, the zinc plate can be flexibly pushed into a primer mechanism 5 or a finish coating mechanism 6 through left side surface and right side surface of the workbench 1, the primer mechanism 5 is fixedly mounted on the right side of the workbench 1, a finish coating mechanism 6 is fixedly mounted on the right side of the primer mechanism 5, a drying furnace 7 is arranged on the right side of the finish coating mechanism 6, a second conveyor belt 8 is movably connected to the center of the finish coating mechanism 6, a third conveyor belt 9 is arranged under the second conveyor belt 8, a fourth conveyor belt 9 is arranged on the right side of the third conveyor belt 9, a third conveyor belt 10 is in parallel with a circulating mechanism 10, a fourth conveyor belt 11 is in parallel with the third conveyor belt 12, and a fourth conveyor belt 11 is in parallel with a circulating mechanism 11, and a fourth conveyor belt 11 is in parallel and a circulating mechanism is in parallel and connected to the third conveyor belt 11.

Further, two pneumatic diaphragm pumps 14 are arranged on the front surface and the back surface of the primer bin, a left coating roller 15 and a right coating roller 16 are fixedly connected to the output end of the pneumatic diaphragm pump 14, the left coating roller 15 is independently controlled by the pneumatic diaphragm pump 14 on the front surface of the primer bin, the right coating roller 16 is independently controlled by the pneumatic diaphragm pump 14 on the back surface of the primer bin, two left coating rollers 15 are arranged, vertically and vertically distributed, two right coating rollers 16 are arranged, corresponding left coating rollers 15 are vertically and vertically distributed, a second motor in the right coating roller 16 drives the right coating roller 16 to uniformly rotate, the left coating roller 15 is matched with the left coating roller 15 to finish coating of the zinc plate, the top of the left coating roller 15 is in transmission connection with the bottom surface of the first conveying belt 4, according to the action of gravity, the zinc plate sags at the tail end of the first conveying belt 4 and contacts with the left coating roller 15 and the right coating roller 16, the left coating roller 15 and the right coating roller 16 are mutually parallel, and have the same height, when the zinc plate passes through, the left coating roller 15 is matched with the right coating roller 16 to synchronously rotate, the coating efficiency is more uniform, the right coating roller 16 is higher, the height is higher than the finish coating mechanism 6, and the zinc plate can be continuously coated to the right support mechanism when the right coating roller 16 stops rotating.

Further, the front surface of the paint bin is fixedly provided with a paint pump 17, the output end of the paint pump 17 is fixedly provided with finish coating rollers 18, the two finish coating rollers 18 are parallel to each other, when a zinc plate enters a second circulation through a primer and drying procedure, the right coating roller 16 stops rotating, the zinc plate is supported to continuously move rightwards to the joint of the primer mechanism 5 and the finish coating mechanism 6, according to the action of gravity, the zinc plate automatically sags and is matched with a hydraulic rod moving rightwards, the zinc plate is pushed to contact with the right finish coating roller 18, the bottom of the finish coating roller 18 is in transmission connection with the surface of the second conveying belt 8, and the zinc plate is conveyed into the right drying furnace 7 after the finish coating procedure is completed.

Further, the roller is fixedly arranged at the output end of the fourth motor and is parallel to the second conveying belt 8, when the zinc plate moves to the tail end of the second conveying belt 8, the zinc plate automatically sags to be in contact with the right circulating roller 20, the roller surface is rotationally connected with the roller 19, the circulating roller 20 is arranged on the right side of the roller 19, the circulating roller 20 is of an arc-shaped structure, the cylindrical roller 19 is matched with the circulating roller 20 to bend the zinc plate, the left side of the circulating roller 20 is in transmission connection with the third conveying belt 9, and the zinc plate is enabled to move leftwards to the left side turnover mechanism 11 of the workbench 1 through the third conveying belt 9.

Further, fifth motor output fixedly connected with upset disc 21, the stand is provided with two, fixed mounting has the horizontal pole between the stand, and highly the same with third conveyer belt 9, when tilting mechanism 11 stopped the upset, the horizontal pole provides the support for the zinc sheet, make it move to fifth conveyer belt 22 through third conveyer belt 9 left, directly get into follow-up cold pressing packing process, the horizontal pole surface rotates to be connected in upset disc 21, upset disc 21 is provided with two sets of, the fifth motor drives two upset discs 21 at the uniform velocity and rotates, fixed mounting has the turnover rod between two sets of upset discs 21, and be parallel with third conveyer belt 9, make the turnover rod drive the perk of zinc sheet left end, right side remove to fourth conveyer belt 12.

Further, the fourth conveyer belt 12 and the third conveyer belt 9 form an included angle, the fourth conveyer belt 12 which is obliquely arranged is matched with the parallel second transmission group 13 to drive the zinc plate to move upwards right, the zinc plate enters the workbench 1 again, the left side of the turnover mechanism 11 is provided with a fifth conveyer belt 22 and a cold press 23, the fifth conveyer belt 22 penetrates through the inside of the cold press 23 to realize working procedures such as zinc plate processing, embossing and wire drawing, the left side of the cold press 23 is provided with a winding mechanism 24, and the bottom of the fifth conveyer belt 22 is in transmission connection with the winding mechanism 24 to complete the automatic packaging procedure of finished color coating rolls.

When in use, after an unprocessed zinc plate coil is placed at the bottom of the inner wall of the workbench 1, an operator needs to introduce one end of the zinc plate coil into the triaxial spheronizer 2 at the opening, after a first motor is started, the triaxial spheronizer 2 is matched with the first transmission group 3 and the first conveyer belt 4 to move the zinc plate along the top of the workbench 1 to the right primer mechanism 5, the left coating roller 15 vertically distributed up and down is parallel to the right coating roller 16, when the zinc plate passes through, the double-sided primer coating process is rapidly completed, the hydraulic cylinder is started, the hydraulic rod moves rightwards to push the vertical zinc plate to be conveyed to the second conveyer belt 8, the zinc plate is rightwards moved to the drying furnace 7 to complete the baking process, when the zinc plate with the double-sided primary coating is completed to the tail end of the second conveyer belt 8, the fourth motor is started, the circulating mechanism 10 rollers drive the roller 19 to rotate at constant speed, and the arc-shaped structured human circulating roller 20 is matched to bend the zinc plate to make the zinc plate contact with the third conveyer belt 9, the turning disc 21 drives the turning rod to circularly move, the left end of the zinc plate is driven to turn up, the zinc plate is moved to the right to the fourth conveying belt 12, the obliquely arranged fourth conveying belt 12 is matched with the second transmission group 13, the zinc plate is conveyed to the right upper side to the workbench 1, the triaxial rounding machine 2 is matched with the first transmission group 3 and the first conveying belt 4 to move the zinc plate to the top of the right coating roller 16 of the priming paint mechanism 5 along the top of the workbench 1, the right coating roller 16 in a static state supports the zinc plate to move rightwards and then automatically droop, the hydraulic cylinder is started, the hydraulic rod moves rightwards, the zinc plate is pushed to move rightwards to enter the finish coating mechanism 6, the third motor and the coating pump 17 are started, the two parallel-arranged finish coating rollers 18 rotate at uniform speed, the hydraulic rod pushes the zinc plate to move to the left side of the finish coating roller 18 when producing a single-layer back paint color coating roll, after finishing the finish coating process, the second conveyor belt 8 feeds the zinc plate into the drying furnace 7 again for secondary baking to finish the coating process of the color coating coil, the zinc plate enters the third conveyor belt 9 through the circulating mechanism 10 to move to the cross rod of the turnover mechanism 11, the cross rod in a static state supports the zinc plate to move leftwards to the fifth conveyor belt 22, the zinc plate enters the cold press 23 to finish the embossing and wire drawing process, and the rolling mechanism 24 is used for rolling and packing to finish the processing flow of the whole color coating coil forming equipment.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a color coating roll forming equipment, includes workstation (1), its characterized in that: the utility model discloses a zinc-plated roll is rolled up to workstation (1) inner wall bottom swing joint, workstation (1) left side surface is provided with the opening, opening inside fixed mounting has triaxial round as a ball machine (2), workstation (1) top fixed mounting has first drive group (3), first drive group (3) inside is equipped with first motor, first drive group (3) bottom surface swing joint has first conveyer belt (4), workstation (1) inside is provided with the pneumatic cylinder, pneumatic cylinder output fixedly connected with hydraulic stem, and runs through workstation (1) right side surface, workstation (1) right side fixed mounting has priming paint mechanism (5), priming paint mechanism (5) right side fixed mounting has smart coating mechanism (6), smart coating mechanism (6) right side is provided with stoving stove (7), smart coating mechanism (6) center department swing joint has second conveyer belt (8), be provided with third conveyer belt (9) under second conveyer belt (8), and mutually parallel (7) inside is provided with the pneumatic cylinder, stoving mechanism (10) right side fixed connection has third conveyer belt (11) moving connection, turnover mechanism (10) right side (11) are had on the side, turnover mechanism (10) right side is provided with conveyer belt (11), the top surface of the fourth conveying belt (12) is movably connected with a second transmission group (13) and is parallel to each other.

2. The color roll forming apparatus according to claim 1, wherein: the priming paint mechanism (5) comprises a priming paint bin, a pneumatic diaphragm pump (14), a left coating roller (15), a right coating roller (16) and a second motor, wherein the front surface and the back surface of the priming paint bin are provided with two pneumatic diaphragm pumps (14), the output end of each pneumatic diaphragm pump (14) is fixedly connected with the left coating roller (15) and the right coating roller (16), the left coating roller (15) is provided with two, the right coating roller (16) is provided with two, the second motor is arranged inside the right coating roller (16), the top of each left coating roller (15) is connected with the bottom surface of the first conveying belt (4) in a transmission mode, the left coating roller (15) and the right coating roller (16) are mutually parallel, and are identical in height, and the height of each right coating roller (16) is higher than that of the fine coating mechanism (6).

3. The color roll forming apparatus according to claim 2, wherein: the fine coating mechanism (6) comprises a coating bin, a coating pump (17), a fine coating roller (18) and a third motor, wherein the coating pump (17) is fixedly installed on the front surface of the coating bin, the fine coating roller (18) is fixedly installed at the output end of the coating pump (17), the fine coating rollers (18) are arranged in two and parallel to each other, the third motor is arranged inside the fine coating roller (18), and the bottom of the fine coating roller (18) is connected with the surface of the second conveying belt (8) in a transmission manner.

4. A color roll forming apparatus according to claim 3, wherein: the circulating mechanism (10) comprises a fourth motor, a rolling shaft, a roller (19) and a circulating roller (20), wherein the fourth motor is arranged inside the circulating mechanism (10), the rolling shaft is fixedly arranged at the output end of the fourth motor and is parallel to the second conveying belt (8), the roller (19) is rotationally connected to the surface of the rolling shaft, the circulating roller (20) is arranged on the right side of the roller (19), the circulating roller (20) is of an arc-shaped structure, and the left side of the circulating roller (20) is in transmission connection with the third conveying belt (9).

5. The color roll forming apparatus according to claim 4, wherein: the turnover mechanism (11) comprises an upright post, a fifth motor and turnover discs (21), wherein the upright post is arranged on the left side of the third conveying belt (9) and is mutually perpendicular to the third conveying belt (9), the fifth motor is arranged inside the upright post, the turnover discs (21) are fixedly connected with the output end of the fifth motor, two upright posts are arranged, a cross rod is fixedly arranged between the upright posts and is the same as the third conveying belt (9) in height, the surface of the cross rod is rotationally connected with the turnover discs (21), two groups of turnover discs (21) are arranged, and turnover rods are fixedly arranged between the two groups of turnover discs (21) and are parallel to the third conveying belt (9).

6. The color roll forming apparatus according to claim 5, wherein: fourth conveyer belt (12) and third conveyer belt (9) form the contained angle, second drive group (13) are including sixth motor and driving roller, second drive group (13) inside is provided with sixth motor, sixth motor output fixedly connected with driving roller, tilting mechanism (11) left side sets up fifth conveyer belt (22) and cold press (23), fifth conveyer belt (22) run through inside cold press (23), cold press (23) left side is provided with winding mechanism (24), fifth conveyer belt (22) bottom is connected with winding mechanism (24) transmission.