CN220493624U - Traction type cotton stalk crushing and recycling machine - Google Patents
Traction type cotton stalk crushing and recycling machine Download PDFInfo
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- CN220493624U CN220493624U CN202322239581.1U CN202322239581U CN220493624U CN 220493624 U CN220493624 U CN 220493624U CN 202322239581 U CN202322239581 U CN 202322239581U CN 220493624 U CN220493624 U CN 220493624U
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- cotton stalk
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- crushing
- frame
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 86
- 238000004064 recycling Methods 0.000 title claims abstract description 21
- 239000000725 suspension Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 43
- 230000007306 turnover Effects 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 3
- 238000010009 beating Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- 238000003306 harvesting Methods 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
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- 239000000835 fiber Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
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- 230000009467 reduction Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 235000019750 Crude protein Nutrition 0.000 description 1
- 244000126211 Hericium coralloides Species 0.000 description 1
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- 206010039203 Road traffic accident Diseases 0.000 description 1
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- 239000006227 byproduct Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
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- 238000000354 decomposition reaction Methods 0.000 description 1
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- 235000013601 eggs Nutrition 0.000 description 1
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- Disintegrating Or Milling (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses a traction type cotton stalk crushing and recycling machine, which comprises a frame (1), wherein the frame (1) is at least provided with a side-throwing cotton stalk crushing device (5) and a feed box (8), the side-throwing cotton stalk crushing device (5) is composed of a stalk beating machine suspension (4), a stalk beating machine and a fan (5-1), one end of the stalk beating machine suspension (4) is hinged with the stalk beating machine, the other end of the stalk beating machine is hinged with the frame (1), the stalk beating machine is composed of a crushing cutter shaft assembly, anti-disturbance comb teeth (5-2), a conveying auger (5-3), a housing (5-4) and a depth limiting roller (5-5), the anti-disturbance comb teeth (5-2) are arc-shaped rod teeth, the top ends of the anti-disturbance comb teeth are slightly pointed and are densely and fixedly arranged below a crushing cutter shaft, and a proper gap is reserved between the two comb teeth.
Description
Technical Field
The utility model belongs to the field of agricultural machinery, and particularly relates to a traction type cotton stalk crushing and recycling machine.
Background
Cotton is one of important commercial crops, and cotton stalks are used as main by-products in the cotton growing process, and have great economic value.
At present, the cotton stalk treatment mode in China mainly comprises direct incineration, simple crushing and returning to the field.
The direct burning mode can generate a large amount of thick smoke, so that the environment is polluted, the fire disaster is easily caused, the driving of vehicles on a road is easily influenced, the traffic accident is easily caused, and a large amount of fiber resources are wasted.
Although the crushing and returning mode can improve the organic matter content of the soil, the amount of cotton stalks required for returning to the field is limited, and the returning amount of the cotton stalks is not suitable to be too large. If the cotton stalk returning amount is too large, firstly, the environment for pest eggs, germs and weeds to live through winter is provided, so that the problems of plant diseases and insect pests, crop yield reduction and the like are caused, secondly, the cotton stalk rot decomposition period is long, oxygen in soil needs to be consumed, the root system of the crop is easy to lack oxygen, the root system of the crop is easy to rot, and the cotton yield in the next year is influenced.
Along with the continuous reduction of fossil energy, the world is seeking more renewable energy sources, cotton stalks are rich in lignocellulose, bast fibers, crude proteins, nitrogen, phosphorus and the like, the natural suitability comprehensive evaluation is high, the development and utilization potential is considerable, and the cotton stalks are an important novel energy source.
Therefore, the applicant provides a traction type cotton stalk crushing and recycling machine, which can finish the working procedures of picking up, crushing, collecting box and the like of cotton stalks at one time, and concentrate the traditional harvesting link of the cotton stalks into a combined harvesting link.
Disclosure of Invention
The utility model aims to provide a traction type cotton stalk crushing and recycling machine which can solve the problems that in the operation process of cotton stalk harvesting equipment at the present stage, power consumption of machines is large, and crushed cotton stalks returned to fields are not easy to rot.
In order to achieve the above object, the present utility model provides the following technical solutions:
the utility model provides a towed cotton stalk crushing recovery unit which characterized in that includes frame (1), walking wheel (7), gearbox, side throwing formula cotton stalk reducing mechanism (5), workbin (8), traction frame (2).
The cotton stalk crushing device is arranged at the front lower part of the frame (1), a feed box (8) is arranged on the frame (1), and a travelling wheel (7) is arranged at the rear lower part of the frame (1).
The side throwing type cotton stalk crushing device (5) is composed of a stalk breaker suspension (4), a stalk breaker and a fan (5-1), one end of the stalk breaker suspension (4) is hinged with the stalk breaker, the other end of the stalk breaker is hinged with the frame (1), the stalk breaker is composed of a crushing cutter shaft assembly, anti-disturbance comb teeth (5-2), a conveying auger (5-3), a housing (5-4) and a depth limiting roller (5-5), and the crushing cutter shaft assembly is composed of a crushing cutter shaft, a flail knife and an air plate; the conveying auger (5-3) is composed of a spiral blade and an auger shaft. The utility model provides a crushing cutter shaft assembly install in the pole machine front portion, control both ends install respectively and fix on the left and right sides baffle of housing (5-4), be equipped with flail knife and aerofoil on the crushing cutter shaft, the aerofoil is rectangular form and establishes between two flail knife blade fixed plates, anti-disturbance broach (5-2) be arc pole tooth, the top slightly pointed, intensive fixed mounting is in crushing cutter shaft below, leave suitable clearance between two broach, transport auger (5-3) integral mounting in pole machine middle part, transport auger (5-3) below is equipped with auger lower arc board, lower arc board curb plate and arc board deep floor, transport auger (5-3) rear side top has quick detach apron, apron upper end articulates in cotton stalk reducing mechanism entablature department, the lower extreme through bolted connection in on the cotton stalk reducing mechanism rear cross beam, fan (5-1) is established in transport auger delivery outlet one side, limit deep roller (5-5) are installed at rear portion, are connected in both sides under the roller plate (5-3) by the roller press inboard.
The cotton stalk throwing machine is characterized in that the material box (8) is hinged to the frame (1), the material box (8) is provided with a cotton stalk throwing barrel (6), a turnover oil cylinder (10) and a material box cover plate (9), one side of the material box cover plate (9) is hinged to a box body of the material box (8), one end of the turnover oil cylinder (10) is hinged to the material box (8), the other end of the turnover oil cylinder is hinged to the frame (1), when a cotton stalk stored in the material box (8) reaches a certain value, the oil pipe supplies oil to the turnover oil cylinder (10) to stretch, the material box (8) is driven to rotate relative to the frame (1) around a hinged portion, the material box cover plate (9) rotates relative to the box body around the hinged portion due to self gravity, the material box cover plate (9) is opened, automatic discharging is completed, and further in the material box (8) is relatively static between the cotton stalk throwing barrel (6) and the box body of the material box (8) in the turnover process.
Still further the cotton stalk smashes the recovery machine effective work broad width and is 2.2m-2.3m, and the unloading mode is two hydro-cylinder hydraulic pressure side turning, and cotton stalk throws the mode and is fan (5-1) side direction throwing, fan (5-1) is equipped with 4-6 fan blades, fan (5-1) rotational speed 1800r/min-2300r/min, smash the arbor and be equipped with multiunit Y type flail knife, workbin (8) volume is 12.7m 3 -14.3m 3 。
The utility model has the following advantages:
a. the anti-disturbance comb teeth (5-2) are arranged below the smashing cutter shaft, so that the floor cotton is not blown away by a wind field generated by the cutter shaft, and the low disturbance characteristic of the floor cotton is realized.
b. The utility modelThe novel cotton stalk crushing and recycling machine has large volume of the material box (8), the material box (8) used on the cotton stalk crushing and recycling machine at present is limited by the structure, and the volume is small (3.6 m) 3 Hereinafter, the machine tool can be unloaded when walking 1000 meters (not more than 4 mu) at most in general operation, and large-scale large-area operation is not easy. The utility model can overcome the defect that the prior cotton stalk crushing and recycling machine needs to discharge frequently, can meet the requirement that the cotton stalk crushing and recycling machine continuously works for about 15 mu for one time, and is beneficial to improving the working efficiency.
c. According to the cotton stalk crushing and recycling machine disclosed by the utility model, the bin cover plate (9) is hinged with the bin body, the bin (8) is provided with the overturning oil cylinder (10), and the unloading can be completed only by driving the overturning oil cylinder (10) to extend.
d. The transmission system mainly comprises a speed reducer, a belt transmission device and a tensioning device, is installed on a plurality of mutually parallel planes in a layered mode, is reasonable in overall installation position and compact in structure, and is beneficial to later maintenance and repair.
Drawings
FIG. 1 is a schematic view of the left side structure of a cotton stalk crushing and recycling machine;
FIG. 2 is a schematic diagram of the axial measurement structure of the cotton stalk crushing and recycling machine;
FIG. 3 is a schematic diagram of the bin structure of the cotton stalk crushing and recycling machine;
fig. 4 is a schematic structural diagram I of a side throwing type cotton stalk crushing device of the cotton stalk crushing and recycling machine;
fig. 5 is a schematic structural view II of a side throwing type cotton stalk crushing device of the cotton stalk crushing and recycling machine;
FIG. 6 is a schematic diagram of a cotton stalk crushing and recycling machine unloading;
the figure shows: the cotton stalk crushing machine comprises a frame 1, a traction frame 2, an adjusting oil cylinder 3, a stalk beating machine suspension 4, a side throwing cotton stalk crushing device 5, a throwing barrel 6, a travelling wheel 7, a feed box 8, a feed box cover plate 9, a turnover oil cylinder 10, a fan 5-1, an anti-disturbance comb tooth 5-2, a conveying auger 5-3, a housing 5-4 and a depth limiting roller 5-5.
Detailed Description
The foregoing is further elaborated by the following examples, it being evident that the examples described are only some, but not all, of the examples of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1: referring to FIGS. 1-6, a schematic structural diagram of embodiment 1 of the present utility model is shown, which discloses a method of
The utility model provides a towed cotton stalk crushing recovery unit which characterized in that includes frame (1), walking wheel (7), gearbox, side throwing formula cotton stalk reducing mechanism (5), workbin (8), traction frame (2).
The cotton stalk crushing device is arranged at the front lower part of the frame (1), a feed box (8) is arranged on the frame (1), and a travelling wheel (7) is arranged at the rear lower part of the frame (1).
The side throwing type cotton stalk crushing device (5) is composed of a stalk breaker suspension (4), a stalk breaker and a fan (5-1), one end of the stalk breaker suspension (4) is hinged with the stalk breaker, the other end of the stalk breaker is hinged with the frame (1), the stalk breaker is composed of a crushing cutter shaft assembly, anti-disturbance comb teeth (5-2), a conveying auger (5-3), a housing (5-4) and a depth limiting roller (5-5), and the crushing cutter shaft assembly is composed of a crushing cutter shaft, a flail knife and an air plate; the conveying auger (5-3) is composed of a spiral blade and an auger shaft. The utility model provides a crushing cutter shaft assembly install in the pole machine front portion, control both ends install respectively and fix on the left and right sides baffle of housing (5-4), be equipped with flail knife and aerofoil on the crushing cutter shaft, the aerofoil is rectangular form and establishes between two flail knife blade fixed plates, anti-disturbance broach (5-2) be arc pole tooth, the top slightly pointed, intensive fixed mounting is in crushing cutter shaft below, leave suitable clearance between two broach, transport auger (5-3) integral mounting in pole machine middle part, transport auger (5-3) below is equipped with auger lower arc board, lower arc board curb plate and arc board deep floor, transport auger (5-3) rear side top has quick detach apron, apron upper end articulates in cotton stalk reducing mechanism entablature department, the lower extreme through bolted connection in on the cotton stalk reducing mechanism rear cross beam, fan (5-1) is established in transport auger delivery outlet one side, limit deep roller (5-5) are installed at rear portion, are connected in both sides under the roller plate (5-3) by the roller press inboard.
The cotton stalk throwing machine is characterized in that the material box (8) is hinged to the frame (1), the material box (8) is provided with a cotton stalk throwing barrel (6), a turnover oil cylinder (10) and a material box cover plate (9), one side of the material box cover plate (9) is hinged to a box body of the material box (8), one end of the turnover oil cylinder (10) is hinged to the material box (8), the other end of the turnover oil cylinder is hinged to the frame (1), when a cotton stalk stored in the material box (8) reaches a certain value, the oil pipe supplies oil to the turnover oil cylinder (10) to stretch, the material box (8) is driven to rotate relative to the frame (1) around a hinged portion, the material box cover plate (9) rotates relative to the box body around the hinged portion due to self gravity, the material box cover plate (9) is opened, automatic discharging is completed, and further in the material box (8) is relatively static between the cotton stalk throwing barrel (6) and the box body of the material box (8) in the turnover process.
Still further the cotton stalk smashes the recovery machine effective work broad width and is 2.2m-2.3m, and the unloading mode is two hydro-cylinder hydraulic pressure side turning, and cotton stalk throws the mode and is fan (5-1) side direction throwing, fan (5-1) is equipped with 4-6 fan blades, fan (5-1) rotational speed 1800r/min-2300r/min, smash the arbor and be equipped with multiunit Y type flail knife, workbin (8) volume is 12.7m 3 -14.3m 3 。
Referring to fig. 1, when the cotton stalk automatic discharging machine starts to work, power is transmitted to a gearbox from a rear output shaft of a tractor, the power distributed by the gearbox is transmitted to a side throwing type cotton stalk crushing device (5), a crushing cutter shaft rotates at a high speed to drive a flail knife to crush cotton stalks, an air plate rotates at a high speed along with the crushing cutter shaft to generate huge wind force to blow crushed cotton stalks to a conveying auger, the conveying auger conveys the cotton stalks to an auger output port, wind force generated by a fan (5-1) at the auger output port conveys the cotton stalks to a material box (8) along a throwing cylinder (6), when the cotton stalks stored in the material box (8) reach a certain value, an oil conveying pipe oil supply overturning cylinder (10) stretches to drive the material box (8) to rotate relative to a frame (1) around a hinge part, a material box cover plate (9) rotates relative to the box body around the hinge part due to self gravity, and the material box cover plate (9) is opened to finish automatic discharging.
Claims (4)
1. The utility model provides a towed cotton stalk is smashed and is retrieved machine, includes frame (1), is equipped with side throwing formula cotton stalk reducing mechanism (5) and workbin (8) on frame (1) at least, its characterized in that: the side throwing type cotton stalk crushing device (5) is composed of a stalk breaker suspension (4), a stalk breaker and a fan (5-1), one end of the stalk breaker suspension (4) is hinged with the stalk breaker, the other end of the stalk breaker is hinged with the frame (1), the stalk breaker is composed of a crushing cutter shaft assembly, anti-disturbance comb teeth (5-2), a conveying auger (5-3), a housing (5-4) and a depth limiting roller (5-5), and the crushing cutter shaft assembly is composed of a crushing cutter shaft, a flail knife and an air plate; the conveying auger (5-3) is composed of a spiral blade and an auger shaft; the utility model provides a crushing cutter shaft assembly install in the pole machine front portion, control both ends install respectively and fix on the left and right sides baffle of housing (5-4), be equipped with flail knife and aerofoil on the crushing cutter shaft, the aerofoil is rectangular form and establishes between two flail knife blade fixed plates, anti-disturbance broach (5-2) be arc pole tooth, the top slightly pointed, intensive fixed mounting is in crushing cutter shaft below, leave suitable clearance between two broach, transport auger (5-3) integral mounting in pole machine middle part, transport auger (5-3) below is equipped with auger lower arc board, lower arc board curb plate and arc board deep floor, transport auger (5-3) rear side top has quick detach apron, apron upper end articulates in cotton stalk reducing mechanism entablature department, the lower extreme through bolted connection in on the cotton stalk reducing mechanism rear cross beam, fan (5-1) is established in transport auger delivery outlet one side, limit deep roller (5-5) are installed at rear portion, are connected in both sides under the roller plate (5-3) by the roller press inboard.
2. A pull-behind cotton stalk crushing and recycling machine according to claim 1, wherein: the cotton stalk crushing device is arranged at the front lower part of the frame (1), and a travelling wheel (7) is arranged at the rear lower part of the frame (1).
3. A pull-behind cotton stalk crushing and recycling machine according to claim 1, wherein: the cotton stalk throwing machine is characterized in that the material box (8) is hinged to the frame (1), the material box (8) is provided with a cotton stalk throwing barrel (6), a turnover oil cylinder (10) and a material box cover plate (9), one side of the material box cover plate (9) is hinged to a box body of the material box (8), one end of the turnover oil cylinder (10) is hinged to the material box (8), the other end of the turnover oil cylinder is hinged to the frame (1), when a cotton stalk stored in the material box (8) reaches a certain value, the oil pipe supplies oil to the turnover oil cylinder (10) to stretch, the material box (8) is driven to rotate relative to the frame (1) around a hinged portion, the material box cover plate (9) rotates relative to the box body around the hinged portion due to self gravity, the material box cover plate (9) is opened, automatic discharging is completed, and further in the material box (8) is relatively static between the cotton stalk throwing barrel (6) and the box body of the material box (8) in the turnover process.
4. A pull-behind cotton stalk crushing and recycling machine according to claim 1, wherein: the cotton stalk crushing and recycling machine has the effective working width of 2.2m-2.3m, the discharging mode is double-cylinder hydraulic side turning, the cotton stalk throwing mode is fan (5-1) side throwing, the fan (5-1) is provided with 4-6 fan blades, the rotating speed of the fan (5-1) is 1800r/min-2300r/min, the crushing cutter shaft is provided with a plurality of groups of Y-shaped flail knives, and the volume of the feed box (8) is 12.7m 3 -14.3m 3 。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322239581.1U CN220493624U (en) | 2023-08-18 | 2023-08-18 | Traction type cotton stalk crushing and recycling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322239581.1U CN220493624U (en) | 2023-08-18 | 2023-08-18 | Traction type cotton stalk crushing and recycling machine |
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Publication Number | Publication Date |
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CN220493624U true CN220493624U (en) | 2024-02-20 |
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Application Number | Title | Priority Date | Filing Date |
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CN202322239581.1U Active CN220493624U (en) | 2023-08-18 | 2023-08-18 | Traction type cotton stalk crushing and recycling machine |
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CN (1) | CN220493624U (en) |
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2023
- 2023-08-18 CN CN202322239581.1U patent/CN220493624U/en active Active
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