CN220490519U - Sample processing utensil suitable for metallography inlays machine and metallography inlays machine - Google Patents
Sample processing utensil suitable for metallography inlays machine and metallography inlays machine Download PDFInfo
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- CN220490519U CN220490519U CN202321405376.1U CN202321405376U CN220490519U CN 220490519 U CN220490519 U CN 220490519U CN 202321405376 U CN202321405376 U CN 202321405376U CN 220490519 U CN220490519 U CN 220490519U
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- clamping
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- 238000005088 metallography Methods 0.000 title description 4
- 238000005253 cladding Methods 0.000 claims abstract description 28
- 239000011248 coating agent Substances 0.000 claims abstract description 21
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 238000007747 plating Methods 0.000 claims abstract description 17
- 230000000149 penetrating effect Effects 0.000 claims abstract description 12
- 230000002457 bidirectional effect Effects 0.000 claims description 12
- 230000000670 limiting effect Effects 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 15
- 239000000945 filler Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000005121 nitriding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model belongs to the technical field of metallographic embedding machines, and provides a sample processing device suitable for a metallographic embedding machine and the metallographic embedding machine. The sample processing device comprises: the device comprises a supporting plate, a screw rod, a pair of clamping pieces and a cladding piece; the screw rod is arranged on the supporting plate in a penetrating manner along the horizontal direction, and has the freedom degree of rotating along the circumferential direction of the screw rod; the pair of clamping pieces are sleeved on the screw rod, one clamping piece is fixedly sleeved, and the other clamping piece is in threaded movable fit with the screw rod; the cladding piece is arranged between the clamping pieces, two ends of the cladding piece extend upwards along the clamping surfaces of the clamping pieces respectively, and the cladding piece has high contrast with a plating layer on the surface of the sample. The metallographic mosaic machine comprises the sample treatment apparatus for sample pretreatment. When the sample treated by the sample treatment apparatus is subjected to mosaic observation, a coating region can be accurately observed, and the accurate coating thickness and coating tissue structure can be obtained.
Description
Technical Field
The utility model relates to the technical field of metallographic embedding machines, in particular to a sample processing device suitable for a metallographic embedding machine and the metallographic embedding machine.
Background
The surface coating is a common workpiece surface treatment process, and has good performance in improving the overall corrosion resistance, surface cleanliness, structural strength and the like of the workpiece.
Under different application scenes, different requirements are provided for microscopic properties such as thickness, density and the like of the plating layer; it is therefore also necessary to measure it after coating. The current common plating layer characteristic measurement method is a mosaic observation method, and the main process comprises the following steps: cutting a workpiece to be detected to obtain a sample, and embedding the obtained sample with a metallographic embedding machine; and then placing the sample with the embedded filler under a high-resolution measuring instrument such as a microscope for observation and measurement.
However, in the practical operation process, the inventor finds that when the color of the coating is relatively close to that of the filler of the metallographic mosaic machine, the sample processed by the metallographic mosaic machine cannot accurately obtain the coating area under a measuring instrument, and thus larger measurement errors are always caused.
Disclosure of Invention
The utility model aims to provide a sample processing device suitable for a metallographic mosaic machine and the metallographic mosaic machine, so as to solve the technical problem that a large measurement error exists due to the fact that a plating layer area cannot be accurately acquired in the existing mosaic observation method.
In order to achieve the above purpose, the present utility model proposes the following technical scheme:
in a first aspect, the present technical solution provides a sample processing apparatus suitable for a metallographic mosaic machine. Comprising the following steps: the device comprises a supporting plate, a screw rod, a pair of clamping pieces and a cladding piece; the screw rod is arranged on the supporting plate in a penetrating manner along the horizontal direction, and has the freedom degree of rotating along the circumferential direction of the screw rod; the pair of clamping pieces are sleeved on the screw rod, one clamping piece is fixedly sleeved, and the other clamping piece is in threaded movable fit with the screw rod; the cladding piece is arranged between the clamping pieces, two ends of the cladding piece extend upwards along the clamping surfaces of the clamping pieces respectively, and the cladding piece has high contrast with a plating layer on the surface of the sample.
Further, the pair of clamping pieces are of replaceable structures, and the clamping surfaces of the clamping pieces are matched with the observation surface of the sample.
Further, the method comprises the steps of: a limiting piece; the limiting piece is fixed on the supporting plate and arranged on the outer side of the clamping piece in threaded movable fit with the screw rod.
Further, the screw rod is a bidirectional screw rod, the screw thread on one side of the bidirectional screw rod is a left-handed screw thread, and the screw thread on the other side of the bidirectional screw rod is a right-handed screw thread; one clamping piece of the pair of clamping pieces is matched with left-handed threads on one side of the bidirectional screw rod; the other clamping piece is matched with the right-handed thread on the other side of the bidirectional screw rod.
Further, the method comprises the steps of: placing a plate; the placing plate is arranged in an interference penetrating mode on the pair of clamping pieces, and two ends of the placing plate are respectively fixed with the limiting pieces and used for placing the wrapping pieces.
Further, the method comprises the steps of: an operation lever; the surface of the operating rod is of a non-smooth structure, and the operating rod is fixedly arranged at one end of the screw rod.
Further, the method comprises the steps of: a driving member; the driving piece is a rotating motor, and the rotating motor is matched with the screw rod.
Further, the method comprises the steps of: a fixing hole; the fixing holes penetrate through the supporting plate in the vertical direction so as to fix the supporting plate on the carrying platform through the fixing pieces penetrating through the fixing holes.
Further, the method comprises the steps of: the clamping piece is made of hard metal, and a hard smooth coating is plated on the surface of the clamping piece.
In a second aspect, the present technical solution provides a metallographic mosaic machine. Comprising said sample processing device for sample pretreatment.
The beneficial effects are that:
the technical scheme provides a sample treatment apparatus suitable for a metallographic mosaic machine so as to pretreat a sample, thereby improving the technical defect of larger measurement error existing in the existing mosaic observation method.
The sample processing device comprises: the device comprises a supporting plate, a screw rod, a pair of clamping pieces and a cladding piece. The screw rod is arranged on the supporting plate in a penetrating manner along the horizontal direction, and has the freedom degree of rotating along the circumferential direction of the screw rod; the pair of clamping pieces are sleeved on the screw rod, one clamping piece is fixedly sleeved, and the other clamping piece is in threaded movable fit with the screw rod; the cladding piece is arranged between the clamping pieces, two ends of the cladding piece extend upwards along the clamping surfaces of the clamping pieces respectively, and the cladding piece has high contrast with a plating layer on the surface of the sample. At this time, when the inlay measurement is required, only a coating member having a high contrast with the surface plating layer of the specimen is selected, and then placed between the holding members, and then the specimen is placed on the coating member. The clamping piece is controlled by the screw rod to clamp so that the cladding piece is tightly attached to the observation surface of the sample. At this time, when the filler of the embedding machine is embedded, the coating piece forms a barrier layer between the film layer to be detected of the sample and the filler to realize clear distinction between the film layer to be detected of the sample and the filler. And then, the characteristic parameter values such as the tissue or the thickness of the film to be measured can be accurately obtained when the film is observed by means of a measuring instrument.
It should be understood that all combinations of the foregoing concepts, as well as additional concepts described in more detail below, may be considered a part of the inventive subject matter of the present disclosure as long as such concepts are not mutually inconsistent.
The foregoing and other aspects, embodiments, and features of the present teachings will be more fully understood from the following description, taken together with the accompanying drawings. Other additional aspects of the utility model, such as features and/or advantages of the exemplary embodiments, will be apparent from the description which follows, or may be learned by practice of the embodiments according to the teachings of the utility model.
Drawings
The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of various aspects of the utility model will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a top view of a sample processing tool suitable for use in a metallographic mosaic machine according to this embodiment.
The reference numerals in the drawings are: 1 is a supporting plate, 2 is a screw rod, 3 is a clamping piece, 4 is a limiting piece, 5 is an operating rod, and 6 is a fixing hole.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present utility model fall within the protection scope of the present utility model. Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this utility model belongs.
The terms "first," "second," and the like in the description and in the claims, are not used for any order, quantity, or importance, but are used for distinguishing between different elements. Also, unless the context clearly indicates otherwise, singular forms "a," "an," or "the" and similar terms do not denote a limitation of quantity, but rather denote the presence of at least one. The terms "comprises," "comprising," or the like are intended to cover a feature, integer, step, operation, element, and/or component recited as being present in the element or article that "comprises" or "comprising" does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. "up", "down", "left", "right" and the like are used only to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed accordingly.
In the actual operation process of observing the coating on the surface of the workpiece based on the mosaic observation method, the condition that the color of the coating is relatively close to that of the filler of the metallographic mosaic machine often exists. Such a situation results in that the sample processed by the metallographic mosaic machine cannot accurately acquire the coating region under the measuring instrument, and thus a large measurement error is always caused. The present embodiment is therefore directed to a sample processing device suitable for a metallographic mosaic machine, which overcomes the above-mentioned technical drawbacks.
The sample processing device suitable for a metallographic mosaic machine disclosed by the utility model is further specifically described below with reference to the embodiment shown in the drawings.
As shown in fig. 1, the sample processing devices each include: a supporting plate 1, a screw rod 2, a pair of clamping pieces 3 and a cladding piece. In a specific structural arrangement, the screw rod 2 is arranged on the support plate 1 in a penetrating manner along the horizontal direction, and has the freedom of rotating along the circumferential direction of the screw rod. The pair of clamping pieces 3 are sleeved on the screw rod 2, wherein one clamping piece 3 is fixedly sleeved, and the other clamping piece 3 is in threaded movable fit with the screw rod 2. The cladding piece is arranged between the clamping pieces 3, two ends of the cladding piece extend upwards along the clamping faces of the clamping pieces 3 respectively, and the cladding piece has high contrast with a plating layer on the surface of the sample.
Based on the sample processing device, when inlay measurement is required, first, a clad member having a high contrast with the sample surface plating layer is selected. Then, it is placed between the pair of holders 3, and then the sample is placed on the sheathing member. Then, the clamping piece 3 which is in threaded fit with the screw rod 2 is controlled to clamp so that the cladding piece is tightly attached to the observation surface of the sample. At this time, when the filler of the embedding machine is embedded, the coating piece forms a barrier layer between the film layer to be detected of the sample and the filler to realize clear distinction between the film layer to be detected of the sample and the filler. And then, the characteristic parameter values such as the tissue or the thickness of the film to be measured can be accurately obtained when the film is observed by means of a measuring instrument.
Specifically, in this embodiment, the contrast between the clad member and the plating layer on the surface of the sample is higher than 60%. As a specific embodiment, when the plating layer on the surface of the sample is a phosphating film layer or a nitriding film layer, the corresponding cladding member is tin foil. At the moment, the tin poise not only can meet the observation requirement, but also has the advantages of low cost and easiness in clamping and attaching to the surface of a plating layer.
For example, the cover member is generally flexible, so that the sample processing device may further comprise a placement plate for facilitating placement. The placing plate is arranged on the pair of clamping pieces in a penetrating mode in an interference mode, and two ends of the placing plate are fixed with the limiting pieces respectively and used for placing the wrapping pieces. At this time, when the wrapping piece is placed, the middle of the wrapping piece is placed on the placing plate, and the two ends of the wrapping piece exceed the spare ends of the clamping piece.
In addition, the clamping piece can clamp the rear cladding piece and the observation surface of the sample to have good and tight adhesion. The clamping piece 3 is made of hard metal, and the surface of the clamping piece is plated with a hard smooth coating. Meanwhile, on the other hand, since the surface shape of the sample after cutting varies, it may be a planar structure or an arc structure. Therefore, the coating member can be tightly attached to the observation surface of the sample under the clamping action of the clamping member 3. The pair of clamping pieces 3 are provided with replaceable structures, and the clamping surfaces of the clamping pieces 3 are matched with the shape of the observation surface of the sample.
In order to prevent the movable clamping element 3 from moving to the thread boundary of the spindle 2 and thus affecting the clamping action. The sample processing device is further provided with a stop 4. The limiting piece 4 is fixed on the supporting plate 1 and arranged on the outer side of the clamping piece 3 in threaded movable fit with the screw rod 2. At this time, the limiting member 4 will have a certain limiting effect on the movably arranged clamping member 3.
As a preferred embodiment, the screw 2 is a bidirectional screw to improve the clamping efficiency. Specifically, the screw thread on one side of the bidirectional screw rod is a left-handed screw thread, and the screw thread on the other side of the bidirectional screw rod is a right-handed screw thread. One clamping piece 3 of the pair of clamping pieces 3 is matched with left-handed threads on one side of the bidirectional screw rod; the other clamping piece 3 is matched with the right-handed thread on the other side of the bidirectional screw rod. At this time, the pair of clamps will move toward each other at the same time when the clamping movement of the clamp 3 is performed as compared to the sheathing member. The pair of stoppers 4 are also provided on the outer sides of the holders 3.
In order to facilitate the clamping operation, the sample processing device is provided with a further lever 5. The surface of the operating rod 5 is of a non-smooth structure, and the operating rod 5 is fixedly arranged at one end of the screw rod 2. At this time, the screw rod 2 can be driven to rotate only by rotating the operating rod 5, so that the clamping piece 3 is driven to perform clamping movement, and the cladding piece is attached to the observation surface of the sample.
As an alternative embodiment, the operating lever 5 can be replaced by a drive element. Specifically, the driving piece is a rotating motor, and the rotating motor is matched with the screw rod. At this time, the screw rod 2 can be driven to rotate only by starting the rotating motor, and then the clamping piece 3 is driven to perform clamping movement so that the cladding piece is attached to the observation surface of the sample.
In order to prevent displacement of the sample processing device during clamping movement of the clamping member 3, it is provided that it further comprises a fixing hole 6. The fixing holes 6 are formed in the support plate 1 in a penetrating manner in the vertical direction, so that the support plate 1 is fixed on the carrying platform through fixing pieces penetrating through the fixing holes. In this embodiment, the number of the fixing holes 6 is four, and the fixing holes are uniformly spaced along the circumferential direction of the support plate 1; the fixing piece is specifically a bolt.
As an embodiment that can rotate, the fixing hole 6 can be replaced by a buckle provided at the edge of the support plate 1. At this time, the supporting plate 1 is only required to be clamped and fixed on the carrying platform through the buckle.
The embodiment also provides a metallographic mosaic machine. The metallographic mosaic machine comprises the sample treatment apparatus for sample pretreatment.
Specifically, when the metallographic mosaic machine is used for mosaic observation, firstly, a sample is preprocessed through the sample processing device in the mode described above. Then, starting a power supply of the metallographic mosaic machine to heat the metallographic mosaic machine to a preset temperature; the lower die is controlled to be parallel to the lower platform, and the sample observation surface is placed downwards; adjusting the lower die and the lower platform to sink, and adding filler; and then controlling the upper die to sink and compact, thus completing the embedding process of the metallographic embedding machine on the sample. And taking out the sample with the embedded filler, grinding and polishing the sample, and then placing the sample under a measuring instrument for observation.
In the embodiment, when the plating layer of the workpiece is a phosphate film, the phosphate film structure cannot be seen under a 200 x lens when the workpiece is directly observed through a measuring instrument after being sequentially cut, inlaid and polished; when the workpiece is sequentially cut, subjected to tin foil cladding treatment based on the sample treatment apparatus, inlaid and polished and then observed by a measuring instrument, a phosphated film structure with the thickness of 18 micrometers can be clearly observed under a 200X-times mirror.
When the plating layer of the workpiece is a nitride film, the workpiece is directly cut, inlaid and polished in sequence and then is observed through a measuring instrument, only a fuzzy plating layer structure can be observed under a 200X-times mirror, and the thickness of the plating layer is measured to be 10 microns; when the workpiece is sequentially cut, subjected to tin foil cladding treatment based on the sample treatment apparatus, inlaid and polished, and then observed by a measuring instrument, the coating structure can be clearly observed under a 200X-times mirror, and the thickness of the coating is measured to be 28 microns.
Therefore, after the sample pretreatment is performed on the basis of the sample pretreatment apparatus disclosed by the embodiment, the observability and the measurement precision of the surface coating of the workpiece can be effectively improved.
While the utility model has been described with reference to preferred embodiments, it is not intended to be limiting. Those skilled in the art will appreciate that various modifications and adaptations can be made without departing from the spirit and scope of the present utility model. Accordingly, the scope of the utility model is defined by the appended claims.
Claims (10)
1. A sample processing device for a metallographic mosaic machine, comprising: the device comprises a supporting plate, a screw rod, a pair of clamping pieces and a cladding piece; the screw rod is arranged on the supporting plate in a penetrating manner along the horizontal direction, and has the freedom degree of rotating along the circumferential direction of the screw rod; the pair of clamping pieces are sleeved on the screw rod, one clamping piece is fixedly sleeved, and the other clamping piece is in threaded movable fit with the screw rod; the cladding piece is arranged between the clamping pieces, two ends of the cladding piece extend upwards along the clamping surfaces of the clamping pieces respectively, and the cladding piece has high contrast with a plating layer on the surface of the sample.
2. The sample processing device for a metallographic mosaic machine according to claim 1, wherein the pair of clamping members are of a replaceable structure, and wherein the clamping surfaces of the clamping members are matched with the observation surface of the sample.
3. The sample processing device for a metallographic mosaic machine according to claim 1, comprising: a limiting piece; the limiting piece is fixed on the supporting plate and arranged on the outer side of the clamping piece in threaded movable fit with the screw rod.
4. A sample processing device adapted for use in a metallographic mosaic machine according to claim 3, wherein the screw is a bi-directional screw, the screw on one side of the bi-directional screw being left-handed and the screw on the other side being right-handed; one clamping piece of the pair of clamping pieces is matched with left-handed threads on one side of the bidirectional screw rod; the other clamping piece is matched with the right-handed thread on the other side of the bidirectional screw rod.
5. The sample processing device for a metallographic mosaic machine according to claim 4, comprising: placing a plate; the placing plate is arranged on the pair of clamping pieces in a penetrating mode in an interference mode, and two ends of the placing plate are fixed with the limiting pieces respectively and used for placing the wrapping pieces.
6. The sample processing device for a metallographic mosaic machine according to claim 1, comprising: an operation lever; the surface of the operating rod is of a non-smooth structure, and the operating rod is fixedly arranged at one end of the screw rod.
7. The sample processing device for a metallographic mosaic machine according to claim 1, comprising: a driving member; the driving piece is a rotating motor, and the rotating motor is matched with the screw rod.
8. The sample processing device for a metallographic mosaic machine according to claim 1, comprising: a fixing hole; the fixing holes penetrate through the supporting plate in the vertical direction so as to fix the supporting plate on the carrying platform through the fixing pieces penetrating through the fixing holes.
9. The sample processing device for a metallographic mosaic machine according to claim 1, comprising: the clamping piece is made of hard metal, and a hard smooth coating is plated on the surface of the clamping piece.
10. A metallographic mosaic machine comprising the sample processing device of any one of claims 1-9 for sample pretreatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321405376.1U CN220490519U (en) | 2023-06-05 | 2023-06-05 | Sample processing utensil suitable for metallography inlays machine and metallography inlays machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321405376.1U CN220490519U (en) | 2023-06-05 | 2023-06-05 | Sample processing utensil suitable for metallography inlays machine and metallography inlays machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220490519U true CN220490519U (en) | 2024-02-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321405376.1U Active CN220490519U (en) | 2023-06-05 | 2023-06-05 | Sample processing utensil suitable for metallography inlays machine and metallography inlays machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220490519U (en) |
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2023
- 2023-06-05 CN CN202321405376.1U patent/CN220490519U/en active Active
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