CN220485811U - Silver fiber batch processing device - Google Patents
Silver fiber batch processing device Download PDFInfo
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- CN220485811U CN220485811U CN202320465266.8U CN202320465266U CN220485811U CN 220485811 U CN220485811 U CN 220485811U CN 202320465266 U CN202320465266 U CN 202320465266U CN 220485811 U CN220485811 U CN 220485811U
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- 239000000835 fiber Substances 0.000 title claims abstract description 87
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052709 silver Inorganic materials 0.000 title claims abstract description 33
- 239000004332 silver Substances 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 107
- 239000011248 coating agent Substances 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000004544 sputter deposition Methods 0.000 claims abstract description 13
- 239000000758 substrate Substances 0.000 claims description 34
- 238000004140 cleaning Methods 0.000 claims description 23
- 239000013305 flexible fiber Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 10
- 238000007747 plating Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 3
- 239000013077 target material Substances 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 206010020751 Hypersensitivity Diseases 0.000 description 1
- 208000026935 allergic disease Diseases 0.000 description 1
- 230000007815 allergy Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The utility model relates to the technical field of batch processing equipment, in particular to a silver fiber batch processing device; the device comprises a coating device, a working platform in the coating device is arranged, a target for sputtering coating, a plurality of fiber base materials horizontally arranged right above the target, a guiding mechanism, a rotating mechanism, a clamping mechanism and winding and unwinding mechanisms positioned at two ends of the fiber base materials are arranged on the working platform, the winding and unwinding mechanisms are arranged at two ends of the working platform in groups, the rotating mechanism is arranged at two ends of the target in groups, the clamping mechanism is fixed on the rotating mechanism, and the guiding mechanism is positioned between the winding and unwinding mechanisms and the rotating mechanism. According to the utility model, the fiber is positioned on the coating device through the clamping mechanism to carry out sputtering coating, the fiber is driven to twist by the rotating mechanism, the crystallinity of the coating of the fiber is improved to ensure that silver plating is more uniform, and the device can carry out full-coverage coating on the fiber during unidirectional winding and unwinding, so that batch treatment of silver fibers is realized.
Description
Technical Field
The utility model relates to the technical field of batch processing equipment, in particular to a silver fiber batch processing device.
Background
Silver is considered by the medical community to have broad-spectrum and efficient antibacterial performance, and no allergy report of pure silver to human bodies is found at present. The silver is used for carrying out surface modification treatment on the textile fiber, and the prepared silver fiber has the medical characteristic of metallic silver and is widely applied to the fields of clothing, home textile, medical treatment and health and the like. Aiming at the physical surface treatment technology of medical fabrics, a sputtering surface coating technology is generally adopted, and a method for batch treatment of antibacterial medical silver fibers is disclosed in Chinese patent with application number 2021101175183, and comprises the steps of selection of fiber substrates, cleaning treatment of the fiber substrates, batch clamping of the fiber substrates, coating pretreatment of the fiber substrates, a single-section distance fiber substrate sputtering process and a whole-roll fiber substrate sputtering process. The sputtering process is isolated from the atmosphere, and is not exposed to the atmosphere, so that the pollution to the sputtering environment caused by the exposure of the sputtering chamber to the atmosphere is greatly reduced; the multiple groups are arranged in parallel, so that batch production is realized, the production efficiency is improved, and the silver plating treatment cost is reduced; the fiber base material is plated with silver in a rotary mode in motion, so that the silver plating crystallinity, uniformity and consistency of silver plating fibers are improved, continuous automatic coating is realized, and the batch silver plating efficiency of the fiber base material is improved. According to the silver fiber batch processing method, a batch processing device is provided to improve the batch processing efficiency.
Disclosure of Invention
The purpose of the utility model is that: the device is used for carrying out sputter coating on the fibers positioned on the coating device through the clamping mechanism, the rotating mechanism drives the fibers to twist, the crystallinity of the coating film of the fibers is improved, so that the silver plating is more uniform, the fibers can be fully covered and coated when being wound and unwound in one direction through the device, the batch treatment of the silver fibers is realized, and the coating film efficiency is greatly improved.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a silver fiber batch processing device, includes coating device, sets up the work platform in the coating device, install on the work platform be arranged in the sputtering coating's target, level set up many fibre substrates, guiding mechanism, rotary mechanism, fixture and the receipts of being located fibre substrate both ends over the target and unreel the mechanism, receive and unreel the mechanism and install in groups the both ends of work platform, connect single fibre substrate respectively and receive and unreel, rotary mechanism installs in groups the both ends of target, the fixture is fixed on the rotary mechanism, but centre gripping and rotation fibre substrate simultaneously, guiding mechanism is located receive and unreel the mechanism with between the rotary mechanism, arrange in order the direction to fibre substrate and make it juxtapose, guiding mechanism, rotary mechanism, fixture and receive and unreel the mechanism follow spacing substrate axial alignment and juxtapose install on the work platform.
The guiding mechanism comprises a guiding plate, a sliding rail arranged on the guiding plate, a sliding block in sliding connection with the sliding rail, a supporting plate fixed on the sliding block and a guiding component fixedly connected with the guiding plate and arranged at the tail end of the sliding rail, wherein the guiding component is fixed on a plane close to the outer side of the guiding plate, a guiding hole is formed in the supporting plate, and the fiber base material horizontally penetrates out of the guiding hole after passing through the guiding component.
The rotary mechanism comprises a fixed plate, a gear, racks and external driving, wherein the fixed plate is fixed on the guide plate in the vertical direction, a shaft hole is formed in the surface of the fixed plate, the gear is rotationally connected with the fixed plate in the shaft hole, the racks which are meshed with the gears are arranged below the fixed plate, the racks are in sliding connection with the fixed plate, two ends of the racks are connected with the external driving, small holes are formed in the centers of the gears, and the fiber base materials are horizontally communicated with the guide mechanisms on two sides after passing through the small holes.
The clamping mechanism comprises a conical inner cylinder, clamping pieces positioned on two sides of the conical inner cylinder, a flexible spacer arranged on the clamping pieces and close to the lower opening end of the conical inner cylinder, and a clamping head in threaded connection with the outer surface of the clamping pieces, wherein a through hole is formed in the middle of the clamping head, and the fiber base material horizontally penetrates out of the through hole.
The cleaning mechanism is further arranged on one side, far away from the gear, of the fixing plate and comprises a sleeve concentrically sleeved on the fixing plate and a cleaning brush uniformly distributed on the inner wall of the sleeve, and the cleaning brush is made of flexible fibers.
The utility model has the beneficial effects that: the fiber substrates are horizontally arranged above the target, a plurality of fiber substrates are parallelly fixed on the rotating mechanism and the clamping mechanism and then move through the winding and unwinding mechanism, the guiding mechanism guides the fiber substrates to be horizontally juxtaposed so as to use the coating device to carry out sputtering coating, and the rotating mechanisms at two ends of the target can be respectively controlled to twist the fiber substrates during coating, so that the fiber substrates above the target can be comprehensively covered with silver, and the silver plating efficiency is improved; and a cleaning mechanism is fixed on the rotating mechanism, so that the fiber base material and the silver fibers can be cleaned before and after silver plating, and batch automatic production of the silver fibers is realized.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a front view of the present utility model.
Fig. 3 is a schematic structural view of a guide mechanism in the present utility model.
Fig. 4 is a schematic perspective view of a guide assembly.
Fig. 5 is a schematic perspective view of the rotating mechanism and the clamping mechanism.
Fig. 6 is an exploded view of fig. 5.
Fig. 7 is a front view of the cleaning structure.
Fig. 8 is a schematic view of a part of the structure of the cleaning structure.
In the figure: 1. a working platform; 2. a target material; 3. a fibrous substrate; 4. a guide mechanism; 5. a rotation mechanism; 6. a clamping mechanism; 7. a cleaning mechanism; 41. a guide plate; 42. a slide rail; 43. a slide block; 44. a support plate; 45. a guide assembly; 51. a fixing plate; 52. a gear; 53. a rack; 61. a conical inner cylinder; 62. a clamping piece; 63. a flexible gasket; 64. a clamping head; 71. a sleeve; 72. and (5) brushing.
Description of the embodiments
The utility model is further illustrated by the following description in conjunction with the accompanying drawings and specific embodiments.
As shown in fig. 1 to 8, a silver fiber batch processing device comprises an external coating device, a working platform 1 arranged at the lower end of the coating device, a target 2 is further installed at the center of the surface of the working platform 1, a rotating mechanism 5, a clamping mechanism 6, a cleaning mechanism 7, a guiding mechanism 4 and a winding and unwinding mechanism arranged outside the working platform 1 are sequentially installed on the left side and the right side of the target 2 in a distance-apart manner, wherein a single fiber substrate 3 and the target 2 are kept horizontal, the single fiber substrate is discharged from the winding mechanism, sequentially passes through the guiding mechanism 4, the cleaning mechanism 7, the clamping mechanism 6 and the rotating mechanism 5, then reaches the position right above the plane of the target 2 and is horizontal to the target 2, and then passes through the rotating mechanism 5 on the other side, the clamping mechanism 6, the cleaning mechanism 7, the guiding mechanism 4 and the winding mechanism again, and a group of the mechanisms and the fiber substrate 3 are arranged on the working platform 1 in parallel and equidistant mode, so that the coating films of the fiber substrates 3 can be processed in batches.
The guiding mechanism 4 comprises a guiding plate 41, a sliding rail 42 arranged on the guiding plate 41, a sliding block 43 in sliding connection with the sliding rail 42, a supporting plate 44 fixed on the sliding block 43, and a guiding assembly 45 fixedly connected with the guiding plate 41 and arranged at the tail end of the sliding rail 42, wherein the guiding assembly 45 is fixed on a plane close to the outer side of the guiding plate 41, a guiding hole is formed in the supporting plate 44, the fiber substrate 3 horizontally penetrates out of the guiding hole after passing through the guiding assembly 45, the fiber substrate 3 is lifted to a certain height through the guiding assembly 45 after being discharged from the unreeling mechanism, and the fiber substrate 3 is kept to be consistent with the center of the follow-up rotating mechanism 5 through the guiding hole in the supporting plate 44.
The rotating mechanism 5 comprises a fixed plate 51, a gear 52, a rack 53 and an external drive, wherein the fixed plate 51 is fixed on the guide plate 41 in the vertical direction, a shaft hole is formed in the surface of the fixed plate 51, the gear 52 is connected in the rotation mode in the shaft hole, the rack 53 which is meshed with the gear 52 and is in transmission is arranged below the fixed plate 51, the rack 53 is connected with the fixed plate 51 in a sliding mode, two ends of the rack 53 are connected with the external drive, a small hole is formed in the center of the gear 52, and the fiber base material 3 is communicated with the small hole in the center of the gear 52 through the back of the supporting plate 44 and penetrates through the small hole in the center of the gear 52 to be connected with the subsequent clamping mechanism 6; the external driving movement will drive the rack 53 to rotate, the gear 52 meshed with the rack will rotate with the rack, the positions of the small holes are unchanged during rotation, and the fiber base material 3 is kept unchanged.
Wherein a cleaning mechanism 7 is further arranged between the rotating mechanism 5 and the guiding mechanism 4, the cleaning mechanism 7 comprises a sleeve 71 concentrically sleeved on the supporting plate 44 and a cleaning brush 72 uniformly distributed on the inner wall of the sleeve 71, the cleaning brush 72 is made of flexible fibers, and the fiber base material 3 is contacted with the cleaning brush 72 for cleaning before passing through the small holes of the gear 52, and then is sent to the rotating mechanism 5 and the clamping mechanism 6.
The clamping mechanism 6 comprises a conical inner cylinder 61, clamping pieces 62 positioned on two sides of the conical inner cylinder 61, a flexible spacer 63 arranged on the clamping pieces 62 and close to the lower opening end of the conical inner cylinder 61, and a clamping head 64 in threaded connection with the outer surface of the clamping pieces 62, a through hole is formed in the middle of the clamping head 64, the conical inner cylinder 61 is hollow and fixed at the center of the gear 52, the clamping pieces 62 are fixed on the gear 52 and positioned on the outer edge of the conical inner cylinder 61, the clamping mechanism 6 and the cleaning mechanism 7 are respectively positioned on two side surfaces of the fixed plate 51, when the fiber base material 3 is unreeled, the fiber base material 3 firstly extends out of the cleaning mechanism 7 and then passes through small holes in the gear 52, finally extends out of a clamping head 64 in the clamping mechanism 6 and finally reaches the position right above the target material 2, the clamping head 64 is in rotary connection with the clamping pieces 62, when the contact surfaces of the clamping head 64 and the clamping pieces 62 are conical surfaces, the small opening sections of the clamping pieces 62 are gradually closed when the clamping heads 64 are rotated inwards, the flexible spacer 63 are gradually closed to clamp the fiber base material 3 positioned in the conical inner cylinder, and the fiber base material 3 positioned at the end of the conical inner cylinder can be twisted through rotation of the gear 52 after clamping.
When the device is used, the fiber base materials 3 are arranged on a plurality of groups of mechanisms which are arranged in parallel through the winding and unwinding mechanism, the distances between the fiber base materials 3 are the same when the fiber base materials 3 are horizontal to the target materials 2, the coating device starts to work for sputtering coating, the clamping mechanisms 6 on two sides of the device clamp the fiber base materials 3 for positioning and coating, then the driving gear 52 enables the rotating mechanism 5 on one side to rotate at equal speed, the fiber base materials 3 are driven to twist and simultaneously perform careful coating, the twisting angle is positively correlated with the rotating angle of the gear 52 in the rotating mechanism 5, the rotating mechanism 5 on the other side stops rotating after coating is completed, the rotating mechanism 5 on the other side rotates at equal speed, the fiber base materials 3 are driven to twist and carefully coat, the two times of twisting coating are one side to clamp and the other side to twist the coating, the two sides twist in the same direction, the fiber base materials 3 keep normal state after the twisting coating on the two sides, the twisting force is released, and the fiber base materials 3 are cleaned and wound through the subsequent mechanism. When the coating of the fiber substrate 3 at one end is finished, the clamping mechanism 6 is loosened, the unwinding mechanism and the winding mechanism move the fiber substrate 3, the new fiber substrate 3 moves right above the target 2, then the coating is clamped, and the process is repeated, so that the batch treatment of silver fibers is completed.
The foregoing is merely illustrative of the present utility model and not restrictive, and other modifications and equivalents thereof may occur to those skilled in the art without departing from the spirit and scope of the present utility model.
Claims (5)
1. A silver fiber batch processing device, characterized in that: including coating device, set up work platform (1) among the coating device, install target (2) that are arranged in the sputtering coating on work platform (1), level setting are in many fibre substrate (3) directly over target (2), guiding mechanism (4), rotary mechanism (5), fixture (6) and the receipts of being located fibre substrate (3) both ends unreel the mechanism, receive and unreel the mechanism and install in groups the both ends of work platform (1), connect single fibre substrate (3) respectively and receive and unreel, rotary mechanism (5) are installed in groups the both ends of target (2), fixture (6) are fixed on rotary mechanism (5), but centre gripping and rotation fibre substrate (3) simultaneously, guiding mechanism (4) are located receive and unreel the mechanism with between rotary mechanism (5), carry out arrangement direction to fibre substrate (3) and make it juxtapose, guiding mechanism (4), rotary mechanism (5), fixture (6) and receipts are in groups along fibre substrate (3) axial alignment and are installed on work platform (1).
2. A silver fiber batch processing apparatus according to claim 1, wherein: the guide mechanism (4) comprises a guide plate (41), a sliding rail (42) arranged on the guide plate (41), a sliding block (43) in sliding connection with the sliding rail (42), a supporting plate (44) fixed on the sliding block (43), and a guide assembly (45) fixedly connected with the guide plate (41) and arranged at the tail end of the sliding rail (42), wherein the guide assembly (45) is fixed on a plane close to the outer side of the guide plate (41), a guide hole is formed in the supporting plate (44), and the fiber base material (3) horizontally penetrates out of the guide hole after passing through the guide assembly (45).
3. A silver fiber batch processing apparatus according to claim 1, wherein: the rotary mechanism (5) comprises a fixed plate (51), a gear (52), racks (53) and an external drive, wherein the fixed plate (51) is fixed on the guide mechanism (4) in the vertical direction, a shaft hole is formed in the surface of the fixed plate (51), the gears (52) are connected in the shaft hole in a rotating mode, the racks (53) which are meshed with the gears (52) are driven are arranged below the fixed plate (51), the racks (53) are connected with the fixed plate (51) in a sliding mode, two ends of the racks are connected with the external drive, small holes are formed in the centers of the gears (52), and the fiber base materials (3) penetrate through the small holes and then are horizontally communicated with the guide mechanism (4) on two sides.
4. A silver fiber batch processing apparatus according to claim 1, wherein: the clamping mechanism (6) comprises a conical inner cylinder (61), clamping pieces (62) positioned on two sides of the conical inner cylinder (61), a flexible gasket (63) arranged on the clamping pieces (62) and close to the lower opening end of the conical inner cylinder (61), and a clamping head (64) in threaded connection with the outer surface of the clamping pieces (62), wherein a through hole is formed in the middle of the clamping head (64), and the fiber base material (3) horizontally penetrates out of the through hole.
5. A silver fiber batch processing apparatus according to claim 3, wherein: the cleaning mechanism (7) is further arranged on one side, far away from the gear (52), of the fixing plate (51), the cleaning mechanism (7) comprises a sleeve (71) concentrically sleeved on the fixing plate (51) and a cleaning brush (72) uniformly distributed on the inner wall of the sleeve (71), and the cleaning brush (72) is made of flexible fibers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320465266.8U CN220485811U (en) | 2023-03-13 | 2023-03-13 | Silver fiber batch processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320465266.8U CN220485811U (en) | 2023-03-13 | 2023-03-13 | Silver fiber batch processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220485811U true CN220485811U (en) | 2024-02-13 |
Family
ID=89842176
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320465266.8U Active CN220485811U (en) | 2023-03-13 | 2023-03-13 | Silver fiber batch processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220485811U (en) |
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2023
- 2023-03-13 CN CN202320465266.8U patent/CN220485811U/en active Active
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