CN220484822U - Material wrapping device of mattress and mattress packaging machine - Google Patents
Material wrapping device of mattress and mattress packaging machine Download PDFInfo
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- CN220484822U CN220484822U CN202322254544.8U CN202322254544U CN220484822U CN 220484822 U CN220484822 U CN 220484822U CN 202322254544 U CN202322254544 U CN 202322254544U CN 220484822 U CN220484822 U CN 220484822U
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- 239000000463 material Substances 0.000 title claims abstract description 38
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 171
- 238000012856 packing Methods 0.000 claims abstract description 37
- 239000005022 packaging material Substances 0.000 claims abstract description 35
- 238000003466 welding Methods 0.000 claims description 75
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000013459 approach Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The application relates to a packing device of mattress and mattress packagine machine. The packing device of mattress includes: a frame; the first conveying mechanism is arranged on the frame; the first reloading mechanism and the second reloading mechanism are positioned at the downstream of the first conveying mechanism and used for alternately conveying the packaging materials, and the first reloading mechanism and the second reloading mechanism comprise: the sliding bracket is arranged on the frame in an up-and-down sliding manner; the first material conveying roller is arranged on the sliding bracket; the first material conveying roller is used for conveying the packaging materials to the mattress; and the movable roller is used for supporting the mattress when the mattress passes through the first material changing mechanism and the second material changing mechanism. The first reloading mechanism and the second reloading mechanism of the application are alternately used for conveying the packaging materials, so that the reloading without stopping is realized, and the packaging efficiency of the mattress is improved.
Description
Technical Field
The application relates to mattress preparation equipment, in particular to a packing device of a mattress and a mattress packaging machine.
Background
In the mattress packaging machine, the packaging material is placed in a manner that at least two rolls of packaging materials are respectively placed above and below a conveying platform, the end parts of the upper roll of packaging material and the lower roll of packaging material are connected, the mattress is wrapped in the mattress conveying process, and the rolls are released while being wrapped. When one roll of packing material is used up, the packing material needs to be stopped and replaced, the ends of the upper roll of packing material and the lower roll of packing material are also connected together again, and the production efficiency is affected by the replacement of the material.
Disclosure of Invention
Based on the above problems, the application provides a packing device of a mattress and a mattress packing machine, and the packing machine does not need to be stopped when the packing material is replaced.
One embodiment of the present application provides a packing device of a mattress, comprising:
a frame;
the first conveying mechanism is arranged on the frame;
the first reloading mechanism and the second reloading mechanism are positioned at the downstream of the first conveying mechanism and used for alternately conveying the packaging materials, and the first reloading mechanism and the second reloading mechanism comprise:
the sliding bracket is arranged on the rack in an up-and-down sliding manner;
the first material conveying roller is arranged on the sliding bracket;
the packaging materials conveyed by the first conveying roller are connected with the packaging materials conveyed by the second conveying roller, so that the mattress is wrapped when passing between the first conveying roller and the second conveying roller;
and the movable roller is used for supporting the mattress when the mattress passes through the first material changing mechanism and the second material changing mechanism.
According to some embodiments of the application, the second feed roller is disposed on the frame or the sliding support.
According to some embodiments of the application, the movable roller is disposed on the sliding support.
According to some embodiments of the present application, the number of movable rollers is at least two, wherein at least one set of movable rollers is located above the first feeding roller, at least one set of movable rollers is located below the first feeding roller, and the movable rollers located above the first feeding roller and the movable rollers located below the first feeding roller alternately perform mattress conveying.
According to some embodiments of the present application, the first and second reloading mechanisms each further comprise a rotating arm rotatably arranged in the frame, and the movable roller is arranged in the rotating arm.
According to some embodiments of the present application, the packing device of the mattress further comprises a centering mechanism, wherein the centering mechanism is disposed on the frame and is used for adjusting the position of the mattress on the first conveying mechanism.
One embodiment of the present application provides a mattress packaging machine comprising:
a packing device of the mattress;
welding set sets up first reloading mechanism reaches second reloading mechanism's low reaches for to the parcel mattress the packing material welds, in order to encapsulate the mattress, welding set includes:
the second conveying mechanism is arranged on the frame;
the first welding mechanism is arranged on one side of the second conveying mechanism and is used for welding the packaging material on one side of the mattress on the second conveying mechanism;
the second welding mechanism is arranged on the other side of the second conveying mechanism and is used for welding the packaging material on the other side of the mattress on the second conveying mechanism; the first welding mechanism and the second welding mechanism can synchronously approach to or separate from each other so as to be symmetrically distributed on two sides of the second conveying mechanism;
and the third welding mechanism is used for welding the packaging material at the rear end of the mattress on the second conveying mechanism.
According to some embodiments of the present application, the first welding mechanism, the second welding mechanism, and the third welding mechanism each comprise:
the first die is arranged on the frame in a lifting manner;
the second die is arranged on the frame in a lifting manner, and the first die and the second die are close to each other so as to weld the packaging material;
and the cutting piece is used for cutting the welded packaging material.
According to some embodiments of the present application, the first welding mechanism and the second welding mechanism each comprise: the compressing piece is arranged in a liftable mode and used for compressing the mattress.
According to some embodiments of the present application, the welding device further comprises a plurality of sets of nip rollers, wherein at least two sets of nip rollers are disposed upstream and downstream of the third welding mechanism, respectively, the nip rollers being for conveying a mattress.
In the packing device of this application, first reloading mechanism and second reloading mechanism are used for carrying the packing material in turn, and the packing material on another reloading mechanism of removable retooling mechanism during operation need not to shut down, improves mattress packing efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings by a person skilled in the art without departing from the scope of protection of the present application.
FIG. 1 is a schematic view of a packing apparatus of a mattress according to an embodiment of the present application;
FIG. 2 is a schematic view of one implementation of a packing apparatus for a mattress of the example of the present application;
FIG. 3 is a schematic view of one embodiment of a packing apparatus for a mattress of the example of the present application;
FIG. 4 is a schematic view of one embodiment of a packing apparatus for a mattress of the example of the present application;
FIG. 5 is a schematic view of two sets of movable rollers according to an embodiment of the present application;
FIG. 6 is a schematic view of a movable roller mounted to a rotating arm according to an embodiment of the present application;
FIG. 7 is a schematic illustration of a movable roller avoidance first feed roller according to an embodiment of the present application;
FIG. 8 is a schematic view of a movable roller conveyor mattress according to an embodiment of the present application;
FIG. 9 is a schematic view of a mattress packer in accordance with an embodiment of the present application;
FIG. 10 is a schematic view of a mattress transfer of a mattress packaging machine of an embodiment of the present application;
FIG. 11 is a schematic view of a welding apparatus according to an embodiment of the present application;
FIG. 12 is a schematic view of a welding mechanism according to an embodiment of the present application;
FIG. 13 is an enlarged view of portion A of FIG. 11;
fig. 14 is an enlarged view of part B in fig. 12.
Detailed Description
The following description of the embodiments of the present application, taken in conjunction with the accompanying drawings, will clearly and fully describe the technical aspects of the present application, and it will be apparent that the described embodiments are some, but not all, embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
As shown in fig. 1 and 2, an embodiment of the present application provides a packing device (abbreviated as packing device) 100 of a mattress, where the packing device 100 includes a frame 110, a first conveying mechanism 120, a first material changing mechanism 131, and a second material changing mechanism 132. The first material changing mechanism 131 and the second material changing mechanism 132 are alternately used for wrapping the mattress 200, and the packing material is replaced without stopping the machine, so that the packing efficiency of the mattress 200 is improved.
The frame 110 is used to support other components of the wrapping device 100. The first conveying mechanism 120 is disposed on the frame 110, and optionally, the first conveying mechanism 120 is a conveying belt.
The first and second reloading mechanisms 131 and 132 are disposed on the frame 110. The first and second reloading mechanisms 131 and 132 are each located downstream of the first conveying mechanism 120 for alternately conveying the package materials. Optionally, the second charging mechanism 132 is located between the first charging mechanism 131 and the first conveying mechanism 120. The first and second reloading mechanisms 131 and 132 each include: a sliding bracket 140, a first feeding roller 150, a second feeding roller 160 and a movable roller 170.
The sliding bracket 140 is slidably disposed on the frame 110. For example, the first and second reloading mechanisms 131 and 132 each include a vertically disposed guide bar disposed on the frame, and the sliding bracket 140 is slidably disposed on the guide bar up and down.
The first feeding roller 150 is rotatably disposed on the sliding support 140, the roll of the first package is disposed on the first feeding roller 150, and the sliding support 140 can drive the first feeding roller 150 to move up and down.
As shown in fig. 2 and 3, the second feed roller 160 is located above the first feed roller 150, or the second feed roller 160 is located below the first feed roller 150. The roll of the second package is disposed on a second feed roll 160. The packing material fed by the first feeding roller 150 is connected with the packing material fed by the second feeding roller 160, and the mattress 200 is packed by the packing material when the mattress 200 passes between the first feeding roller and the second feeding roller.
The movable roller 170 is used to support the mattress 200 as the mattress 200 passes through the first and second reloading mechanisms 131 and 132.
The first and second reloading mechanisms 131 and 132 each further comprise a sliding driver (not shown in the drawings), preferably a motor, which is driven by a rack and pinion or a screw nut to drive the sliding bracket 140 to slide up and down.
The first and second reloading mechanisms 131 and 132 are alternately used for transporting the package. For example, when the first reloading mechanism 131 is used to transport the package, the mattress 200 is passed between the first feed roller 150 and the second feed roller 160 of the first reloading mechanism 131. After the package of the first reloading mechanism 131 is finished, the first feeding roller 150 of the first reloading mechanism 131 moves upward or downward, the mattress 200 is no longer passed between the first feeding roller 150 and the second feeding roller 160 of the first reloading mechanism 131, and the first feeding roller 150 of the second reloading mechanism 132 moves upward or downward, so that the mattress 200 is passed between the first feeding roller 150 and the second feeding roller 160 of the second reloading mechanism 132, and the second reloading mechanism 132 is used for conveying the package. The packaging material on the first material changing mechanism 131 is changed, so that the material changing without stopping is realized, and the automation level of the equipment is improved.
In some embodiments, the second feeding roller 160 is rotatably disposed on the frame 110, and the second feeding roller 160 does not move up and down along with the sliding bracket 140.
In other embodiments, as shown in fig. 4, the second feeding roller 160 is rotatably disposed on the sliding support 140, and the sliding support 140 drives the first feeding roller 150 and the second feeding roller 160 to move up and down together.
In some embodiments, the movable roller 170 is rotatably disposed on the sliding bracket 140, and the movable roller 170 moves up and down following the sliding bracket 140 for supporting the mattress 200.
As shown in fig. 5, in some embodiments, the number of movable rollers 170 is at least two, wherein at least one set of movable rollers 170 is located above the first feed roller 150 and at least one set of movable rollers 170 is located below the first feed roller 150. The movable roller 170 above the first feed roller 150 and the movable roller 170 below the first feed roller 150 alternately perform the conveyance of the mattress 200.
For example, the two sets of movable rollers 170 are a first set of movable rollers 170a and a second set of movable rollers 170b, respectively, the first set of movable rollers 170a and the second set of movable rollers 170b are all disposed on the sliding support 140, the first set of movable rollers 170a is located above the first feeding roller 150, and the second set of movable rollers 170b is located below the first feeding roller 150.
Taking the example of the first feed roller 150 being positioned above the second feed roller 160, the second set of movable rollers 170b is used to support the passing mattress 200 as the reloading mechanism is used to transport the packages. When the reloading mechanism is not being used to transport the package, the first set of movable rollers 170a are used to support the passing mattress 200, completing the transport of the mattress 200.
As shown in fig. 6, 7 and 8, each of the first and second refueling mechanisms 131 and 132 further includes a rotating arm 180, and the rotating arm 180 is rotatably disposed on the frame 110, for example, by driving the rotating arm 180 to rotate by a motor. The movable roller 170 is provided on the rotating arm 180.
For example, when the first reloading mechanism 131 is required to convey the package, the rotating arm 180 of the first reloading mechanism 131 drives the movable roller 170 to rotate upwards, so as to avoid interference when the sliding bracket 140 of the first reloading mechanism 131 moves upwards. After the sliding support 140 of the first material changing mechanism 131 moves up to the proper position, the rotating arm 180 of the first material changing mechanism 131 drives the movable roller 170 to rotate downwards for resetting, and when the mattress 200 passes through the first material changing mechanism 131, the package material conveyed by the first material changing mechanism 131 wraps the mattress 200.
As shown in fig. 1, in some embodiments, the bagging apparatus 100 further includes a centering mechanism 190, the centering mechanism 190 being disposed on the frame 110 for adjusting the position of the mattress 200 on the first delivery mechanism 120. Alternatively, the centering mechanism 190 may be an existing centering mechanism, and when the first conveyor mechanism 120 transports the mattress 200, the centering mechanism 190 adjusts the mattress 200 to a centered position on the first conveyor mechanism 120, so that the changing mechanism may wrap the mattress 200.
As shown in fig. 9, an embodiment of the present application provides a mattress packing machine, the mattress packing machine including: the wrapping device 100 and the welding device 300 as described above, the welding device 300 is disposed on the frame 110. The welding device 200 is located downstream of the first and second reloading mechanisms 131 and 132 for welding the packaging material for wrapping the mattress to encapsulate the mattress.
As shown in fig. 9 and 10, in some embodiments, the welding apparatus 300 includes: a second conveying mechanism 310, a first welding mechanism 320, a second welding mechanism 330, and a third welding mechanism 340.
The second conveying mechanism 310 is disposed on the frame 110, optionally, the second conveying mechanism 310 is a conveying belt, the conveying direction of the second conveying mechanism 310 is consistent with the conveying direction of the first conveying mechanism 120, and the mattress conveyed by the packing device 100 moves onto the second conveying mechanism 310.
The first welding mechanism 320 is slidably disposed on the frame 110 and located at one side of the second conveying mechanism 310, and the first welding mechanism 320 is used for welding and sealing the packaging material on one side of the mattress 200 on the second conveying mechanism 310.
The second welding mechanism 330 is slidably disposed on the frame 110 and located on the other side of the second conveying mechanism 310, and the second welding mechanism 330 is used for welding and sealing the packaging material on the other side of the mattress 200 on the second conveying mechanism 310.
Optionally, the welding device 300 further includes a synchronization mechanism (not shown in the figure), where the synchronization mechanism is connected to the first welding mechanism 320 and the second welding mechanism 330 respectively, so as to drive the first welding mechanism 320 and the second welding mechanism 330 to slide, so that the first welding mechanism 320 and the second welding mechanism 330 synchronously approach or separate from each other, and the first welding mechanism 320 and the second welding mechanism 330 are kept symmetrically distributed on two sides of the second conveying mechanism 310, so as to meet the requirements of mattresses with different specifications. The synchronous mechanism is selected from the existing synchronous mechanisms.
The third welding mechanism 340 is disposed on the frame 110, and is used for welding the packaging material at the rear end of the mattress 200 on the second conveying mechanism 310. The rear end of the mattress 200 refers to the end of the mattress 200 that is adjacent to the changing mechanism when the mattress 200 is positioned on the second conveyor mechanism 310.
The third welding mechanism 340 seals the packaging material at the rear end of the mattress 200, and then the first welding mechanism 320 and the second welding mechanism 330 synchronously weld the packaging materials at two sides of the mattress 200, so as to improve the working efficiency of the welding device 300.
As shown in fig. 11 and 12, in some embodiments, the first welding mechanism 320, the second welding mechanism 330, and the third welding mechanism 340 each include: a first die 321, a second die 322, and a cutter 323.
The first mold 321 is disposed on the frame 110 in a liftable manner, for example, the first welding mechanism 320, the second welding mechanism 330 and the third welding mechanism 340 each further include a mold support, the mold supports are disposed on the frame 110, the first mold 321 is disposed on the mold supports in a liftable manner, and the first mold 321 is driven to lift by an air cylinder. The second mold 322 is disposed on the frame 110 in a liftable manner, for example, the second mold 322 is disposed on the mold support in a liftable manner, and the second mold 322 is driven to lift by an air cylinder. The second mold 322 is located below the first mold 321, and the first mold 321 and the second mold 322 can be moved toward or away from each other in the vertical direction.
The first mold 321 is internally provided with a heating wire, the first mold 321 and the second mold 322 are close to each other to clamp the packaging material, the heating wire heats the packaging material, and the upper layer and the lower layer of packaging material are welded together in a local heating and melting mode.
As shown in fig. 13 and 14, the cutting member 323 is used to cut the welded package. For example, the bottom surface of the first mold 321 is provided with a first groove, and the top surface of the second mold 322 is provided with a second groove, the first groove and the second groove corresponding in the vertical direction. The cutting member 323 is a blade, the cutting member 323 is slidably disposed in the first groove, and an end portion of the cutting member 323 is located outside the first groove, for example, the cutting member 323 is driven to slide in a horizontal direction by a motor and a synchronous belt. When the first mold 321 and the second mold 322 are close to each other, the first groove and the second groove form a channel for the cutting member 323 to pass through, and after the first mold 321 and the second mold 322 are welded, the cutting member 323 slides to cut the welded packaging material.
The cutting member 323 cuts along the center line of the solder mark to ensure that the package fed by the first feeding roller 150 and the package fed by the second feeding roller 160 remain connected after the cutting.
In some embodiments, the first welding mechanism 320 and the second welding mechanism 330 each comprise: the pressing member 324, optionally, the pressing member 324 is disposed on the mold support in a liftable manner, and the pressing member 324 is driven by an air cylinder. When the packaging material is welded, the pressing piece 324 presses the mattress 200, so that the mattress 200 is prevented from moving.
As shown in fig. 10 and 11, in some embodiments, the welding apparatus 300 further includes multiple sets of nip rollers 350, wherein at least two sets of nip rollers 350 are disposed upstream and downstream of the third welding mechanism 340, respectively, the nip rollers 350 being configured to pinch the mattress 200 and to transport the mattress 200. The nip roll 350 may be selected from existing nip rolls.
The embodiments of the present application are described in detail above. Specific examples are used herein to illustrate the principles and embodiments of the present application, and the description of the above examples is only used to help understand the technical solution and core ideas of the present application. Therefore, those skilled in the art will recognize that many modifications and adaptations of the present application are possible and can be accomplished with the aid of the teaching herein within the scope of the present application. In view of the foregoing, this description should not be construed as limiting the application.
Claims (10)
1. A packing device for a mattress, comprising:
a frame;
the first conveying mechanism is arranged on the frame;
the first reloading mechanism and the second reloading mechanism are positioned at the downstream of the first conveying mechanism and used for alternately conveying the packaging materials, and the first reloading mechanism and the second reloading mechanism comprise:
the sliding bracket is arranged on the rack in an up-and-down sliding manner;
the first material conveying roller is arranged on the sliding bracket;
the packaging materials conveyed by the first conveying roller are connected with the packaging materials conveyed by the second conveying roller, so that the mattress is wrapped when passing between the first conveying roller and the second conveying roller;
and the movable roller is used for supporting the mattress when the mattress passes through the first material changing mechanism and the second material changing mechanism.
2. The mattress bagging apparatus of claim 1, wherein the second feed roller is disposed on the frame or the sliding support.
3. The mattress bagging apparatus of claim 1, wherein the movable roller is disposed on the sliding support.
4. A mattress bagging apparatus according to claim 3 wherein the number of movable rollers is at least two, wherein at least one set of the movable rollers is located above the first feed roller, at least one set of the movable rollers is located below the first feed roller, and the movable rollers above the first feed roller and below the first feed roller alternate mattress transport.
5. The mattress bagging apparatus of claim 1, wherein the first and second refueling mechanisms each further comprise a rotating arm rotatably disposed in the frame, the movable roller being disposed in the rotating arm.
6. The mattress bagging apparatus of claim 1, further comprising a centering mechanism disposed on the frame for adjusting a position of the mattress on the first conveyor mechanism.
7. A mattress packaging machine, comprising:
a packing device of a mattress according to any one of claims 1 to 6;
welding set sets up first reloading mechanism reaches second reloading mechanism's low reaches for to the parcel mattress the packing material welds, in order to encapsulate the mattress, welding set includes:
the second conveying mechanism is arranged on the frame;
the first welding mechanism is arranged on one side of the second conveying mechanism and is used for welding the packaging material on one side of the mattress on the second conveying mechanism;
the second welding mechanism is arranged on the other side of the second conveying mechanism and is used for welding the packaging material on the other side of the mattress on the second conveying mechanism; the first welding mechanism and the second welding mechanism can synchronously approach to or separate from each other so as to be symmetrically distributed on two sides of the second conveying mechanism;
and the third welding mechanism is used for welding the packaging material at the rear end of the mattress on the second conveying mechanism.
8. The mattress packaging machine of claim 7, wherein the first welding mechanism, the second welding mechanism, and the third welding mechanism each comprise:
the first die is arranged on the frame in a lifting manner;
the second die is arranged on the frame in a lifting manner, and the first die and the second die are close to each other so as to weld the packaging material;
and the cutting piece is used for cutting the welded packaging material.
9. The mattress packaging machine of claim 7, wherein the first welding mechanism and the second welding mechanism each comprise:
the compressing piece is arranged in a liftable mode and used for compressing the mattress.
10. The mattress packaging machine of claim 7, wherein the welding device further comprises a plurality of sets of nip rollers, wherein at least two sets of nip rollers are disposed upstream and downstream of the third welding mechanism, respectively, the nip rollers being for transporting mattresses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322254544.8U CN220484822U (en) | 2023-08-21 | 2023-08-21 | Material wrapping device of mattress and mattress packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322254544.8U CN220484822U (en) | 2023-08-21 | 2023-08-21 | Material wrapping device of mattress and mattress packaging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220484822U true CN220484822U (en) | 2024-02-13 |
Family
ID=89832473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322254544.8U Active CN220484822U (en) | 2023-08-21 | 2023-08-21 | Material wrapping device of mattress and mattress packaging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220484822U (en) |
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2023
- 2023-08-21 CN CN202322254544.8U patent/CN220484822U/en active Active
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