CN220480494U - Induction heating welding device for pick production - Google Patents
Induction heating welding device for pick production Download PDFInfo
- Publication number
- CN220480494U CN220480494U CN202321715720.7U CN202321715720U CN220480494U CN 220480494 U CN220480494 U CN 220480494U CN 202321715720 U CN202321715720 U CN 202321715720U CN 220480494 U CN220480494 U CN 220480494U
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- CN
- China
- Prior art keywords
- air suction
- pick
- induction heating
- heating welding
- welding apparatus
- Prior art date
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 36
- 238000010438 heat treatment Methods 0.000 title claims abstract description 31
- 230000006698 induction Effects 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 238000007664 blowing Methods 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004887 air purification Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 10
- 239000000779 smoke Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 238000005219 brazing Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000029058 respiratory gaseous exchange Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model discloses an induction heating welding device for pick production, which comprises a transmission chain body, a pick body, a machine body protection plate, a mounting plate, a driving motor and an air suction pump, wherein the machine body protection plate is arranged on the side face of the transmission chain body, the support plate is arranged above the transmission chain body, the rotating disc is arranged above the support plate, the discharging wheel is arranged on the connecting shaft, the air suction pump is arranged above the mounting plate, one end of the air suction pump is connected with the air suction pipe, the air suction port is arranged below the air suction pipe, the other end of the air suction pump is communicated with an air purifying box fixed on the surface of the mounting plate, and one side of the air purifying box is provided with the air outlet. This induction heating welding set is used in pick production can be through the use of the extrusion gyro wheel on the fastening nut cooperation installation strip of connecting axle surface, and this pick is convenient when the welding, but automatic pay-off to and the change of borer silk on the blowing wheel, convenient to use convenient operation.
Description
Technical Field
The utility model relates to the related technical field, in particular to an induction heating welding device for pick production.
Background
The cutting pick is matched with a heading machine, is suitable for roadway heading, and has high enough toughness because the cutting pick is contacted with hard ore, so the requirement on the integral assembly welding process of the cutting pick is quite high;
the induction heating welding device for pick production disclosed in the prior publication No. CN218745482U comprises a conveying belt, driving rollers, a chassis, an induction heating cover and a supporting mechanism, wherein two ends in the conveying belt are respectively provided with the driving rollers, the two driving rollers are respectively arranged on the chassis, and the chassis is provided with a driving motor for driving the driving rollers to rotate; the supporting mechanism can drive the cutting pick to ascend and descend, and an induction heating cover is arranged above the middle part of the conveying belt;
although the welding efficiency of the cutting pick can be improved and the structural strength of the cutting pick after welding is ensured in the above document, the gap between the tooth body and the tooth head is required to be supplemented by brazing filler metal in the welding process, the feeding and the supplementing of the brazing filler metal are inconvenient in the above document, and the brazing filler metal combined at high temperature in the welding process can generate irritating smoke and influence the welding environment due to direct contact with the tooth body and the tooth head, so that the induction heating welding device for the production of the cutting pick is provided, so that the problems proposed in the above are solved, and the necessity is high.
Disclosure of Invention
The utility model aims to provide an induction heating welding device for pick production, which aims to solve the problems of the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an induction heating welding set is used in pick production, includes drive chain body, pick body, organism guard plate, mounting panel, driving motor and aspirator pump, and the backup pad is installed to the top of drive chain body, the rolling disc is installed to the top of backup pad, and the surface mounting of rolling disc has the heating locating lever, the top of heating locating lever is used for installing the pick body, and the connecting axle is installed to driving motor's output, install the blowing wheel on the connecting axle, the aspirator pump is installed to the top of mounting panel, and the one end of aspirator pump is connected with the breathing pipe, the induction port has been seted up to the below of breathing pipe, the other end intercommunication of aspirator pump is provided with the net gas tank of fixing on the mounting panel surface.
Preferably, the end part of the connecting shaft is in a threaded shape, and the discharging wheel and the connecting shaft form a dismounting and mounting structure through a fastening nut.
Preferably, the air suction pipe is arranged in an L shape.
Preferably, the air suction opening below the air suction pipe is provided with a plurality of groups, such as three groups.
Preferably, two groups of mounting bars are mounted below the air suction pipe, two groups of rotating shafts are rotatably arranged between the two groups of mounting bars, and extrusion rollers are mounted on the surfaces of the rotating shafts.
Preferably, the air purifying box is composed of a box body, a box cover, a filter screen and an activated carbon net, wherein the box cover is arranged above the box body, the filter screen and the activated carbon net are arranged below the box cover, and the filter screen is symmetrically arranged about the central axis of the activated carbon net.
Preferably, a machine body protection plate is arranged on the side face of the transmission chain body.
Preferably, a mounting plate is fixedly arranged above the machine body protection plate, and a side plate is arranged above the mounting plate.
Preferably, a driving motor is mounted on the side surface of the side plate.
Preferably, an exhaust port is arranged at one side of the clean air box.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The fastening nut on the surface of the connecting shaft is matched with the extrusion roller on the mounting bar, so that the cutting pick can automatically feed during welding, and the drill wire on the discharging wheel can be replaced, and the use is simple and the operation is convenient;
(2) Through the use of extrusion gyro wheel top breathing pipe and clean gas case, conveniently produce the flue gas when welding this pick and absorb, in the purifying box side by side to filtering and the absorption peculiar smell of purifying box inside filter screen and active carbon improve the purity of exhaust flue gas.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic rear view of the present utility model;
FIG. 3 is a schematic view of the connection structure of the suction pipe and the extrusion roller;
FIG. 4 is a schematic diagram of the structure of the clean air box of the present utility model.
In the figure:
1. a drive chain body; 2. a support plate; 3. a rotating disc; 4. heating the positioning rod; 5. a pick body; 6. a body protection plate; 7. a mounting plate; 8. a side plate; 9. a driving motor; 10. a discharging wheel; 11. a connecting shaft; 12. a fastening nut; 13. a getter pump; 14. an air suction pipe; 15. an air suction port; 16. a purge gas box; 1601. a case; 1602. a case cover; 1603. a filter screen; 1604. an activated carbon net; 17. an exhaust port; 18. a mounting bar; 19. a rotating shaft; 20. and extruding the roller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides an induction heating welding set is used in pick production, includes drive chain body 1, pick body 5, organism guard plate 6, driving motor 9 and aspirator pump 13, and drive chain body 1's side-mounting organism guard plate 6, and backup pad 2 is installed to drive chain body 1's top, and rotor disc 3 is installed to backup pad 2's top, and rotor disc 3's surface mounting has heating locating lever 4, and heating locating lever 4's top is used for installing pick body 5.
In some embodiments, a mounting plate 7 is fixedly installed above the machine body protection plate 6, a side plate 8 is installed above the mounting plate 7, and a driving motor 9 is installed on a side surface of the side plate 8.
Wherein, connecting axle 11 is installed to driving motor 9's output, and the tip of connecting axle 11 is the screw thread form setting, and blowing wheel 10 constitutes the dismantlement mounting structure through fastening nut 12 and connecting axle 11, makes things convenient for the installation and the dismantlement of connecting axle 11 surface blowing wheel 10.
In some embodiments, the discharging wheel 10 is installed on the connecting shaft 11, the suction pump 13 is installed above the mounting plate 7, one end of the suction pump 13 is connected with the suction pipe 14, the suction port 15 is provided below the suction pipe 14, the suction pipe 14 is in an L-shape, and multiple groups, such as three groups, of suction ports 15 below the suction pipe 14 are provided, so that the suction ports 15 below the suction pipe 14 can conveniently absorb smoke during welding.
Referring to fig. 1-4, two sets of mounting bars 18 are installed below the air suction pipe 14, two sets of rotating shafts 19 are rotatably arranged between the two sets of mounting bars 18, and extrusion rollers 20 are installed on the surfaces of the rotating shafts 19, so that the two sets of extrusion rollers 20 below the mounting bars 18 are convenient to use, and feeding of soldering wires is facilitated.
In some embodiments, the other end of the suction pump 13 is communicated with a clean air box 16 fixed on the surface of the mounting plate 7, and one side of the clean air box 16 is provided with an exhaust port 17.
In some embodiments, the air purifying tank 16 is composed of a tank body 1601, a tank cover 1602, a filter screen 1603 and an activated carbon net 1604, the tank cover 1602 is installed above the tank body 1601, the filter screen 1603 and the activated carbon net 1604 are installed below the tank cover 1602, and the filter screen 1603 is symmetrically arranged about a central axis of the activated carbon net 1604, so that flue gas can be filtered and adsorbed conveniently.
Working principle:
firstly, when in use, the tooth body and the tooth head of a cutting tooth to be welded are placed on the heating positioning rod 4 above the rotating disc 3, during welding, the driving motor 9 on the surface of the side plate 8 is opened, so that the driving motor 9 drives the feeding wheel 10 to rotate, the drill wires on the surface of the feeding wheel 10 are transmitted, the transmission of two groups of extrusion rollers 20 inside the mounting plate 7 and the mounting strip 18 is performed, the position close to the tooth head and the tooth body of the cutting tooth is convenient for feeding the drill wires during welding, the welding effect of the device is improved, and meanwhile, the surface of the connecting shaft 11 is connected with the feeding wheel 10 in a detachable and mounting manner through the fastening nut 12, so that the feeding of the drill wires on the feeding wheel 10 is convenient.
During welding, the suction pump 13 above the mounting plate 7 can be opened, so that the suction pump 13 absorbs the smoke generated in the welding process through the suction port 15 at the lower end of the suction pipe 14 and discharges the smoke into the air purifying box 16, the filter screen 1603 and the activated carbon screen 1604 below the box cover 1602 are convenient to use, the rough purification of the sucked smoke is convenient, and the purity of the smoke discharge is improved.
This is the principle of use of the induction heating welding device for pick production.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (10)
1. The utility model provides an induction heating welding set is used in pick production, includes drive chain body (1), pick body (5), organism guard plate (6), mounting panel (7), driving motor (9) and aspirator pump (13), its characterized in that: the utility model discloses a pick, including drive chain body (1), mounting panel (1), air suction pump (13) are installed to the top of drive chain body (1), rolling disc (3) are installed to the top of mounting panel (2), and surface mounting of rolling disc (3) has heating locating lever (4), the top of heating locating lever (4) is used for installing pick body (5), connecting axle (11) are installed to the output of driving motor (9), install blowing wheel (10) on connecting axle (11), air suction pump (13) are installed to the top of mounting panel (7), and air suction pipe (14) are connected to the one end of air suction pump (13), air suction port (15) have been seted up to air suction pump (14) below, air purification case (16) fixed on mounting panel (7) surface are provided with in the other end intercommunication of air suction pump (13).
2. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: the end part of the connecting shaft (11) is in a threaded shape, and the discharging wheel (10) and the connecting shaft (11) form a dismounting and mounting structure through a fastening nut (12).
3. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: the air suction pipe (14) is arranged in an L shape.
4. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: two groups of mounting strips (18) are arranged below the air suction pipe (14), two groups of rotating shafts (19) are rotatably arranged between the two groups of mounting strips (18), and extrusion rollers (20) are arranged on the surfaces of the rotating shafts (19).
5. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: the air purifying box (16) is composed of a box body (1601), a box cover (1602), a filter screen (1603) and an activated carbon net (1604), the box cover (1602) is arranged above the box body (1601), the filter screen (1603) and the activated carbon net (1604) are arranged below the box cover (1602), and the filter screen (1603) is symmetrically arranged about the central axis of the activated carbon net (1604).
6. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: the side face of the transmission chain body (1) is provided with a machine body protection plate (6).
7. An induction heating welding apparatus for pick production as claimed in claim 6, wherein: the upper part of the machine body protection plate (6) is fixedly provided with a mounting plate (7), and the upper part of the mounting plate (7) is provided with a side plate (8).
8. An induction heating welding apparatus for pick production as claimed in claim 7, wherein: the side face of the side plate (8) is provided with a driving motor (9).
9. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: an exhaust port (17) is arranged on one side of the air purifying box (16).
10. An induction heating welding apparatus for pick production as claimed in claim 1, wherein: a plurality of groups of air inlets (15) are arranged below the air suction pipe (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321715720.7U CN220480494U (en) | 2023-07-03 | 2023-07-03 | Induction heating welding device for pick production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321715720.7U CN220480494U (en) | 2023-07-03 | 2023-07-03 | Induction heating welding device for pick production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220480494U true CN220480494U (en) | 2024-02-13 |
Family
ID=89833701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321715720.7U Active CN220480494U (en) | 2023-07-03 | 2023-07-03 | Induction heating welding device for pick production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220480494U (en) |
-
2023
- 2023-07-03 CN CN202321715720.7U patent/CN220480494U/en active Active
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| GR01 | Patent grant |