CN220478697U - Novel cuttlefish ink treatment equipment - Google Patents
Novel cuttlefish ink treatment equipment Download PDFInfo
- Publication number
- CN220478697U CN220478697U CN202322006558.8U CN202322006558U CN220478697U CN 220478697 U CN220478697 U CN 220478697U CN 202322006558 U CN202322006558 U CN 202322006558U CN 220478697 U CN220478697 U CN 220478697U
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- reaction tank
- ink
- cuttlefish
- conveyor belt
- cylinder
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- 229940098363 cuttle fish ink Drugs 0.000 title claims abstract description 72
- 238000006243 chemical reaction Methods 0.000 claims abstract description 79
- 238000003756 stirring Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000000926 separation method Methods 0.000 claims abstract description 13
- 239000000919 ceramic Substances 0.000 claims description 17
- 239000012528 membrane Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 14
- 238000011010 flushing procedure Methods 0.000 claims description 10
- 241000238366 Cephalopoda Species 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 6
- 239000011229 interlayer Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims description 2
- 241000238371 Sepiidae Species 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 239000012634 fragment Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 238000007790 scraping Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- 241000238370 Sepia Species 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Abstract
The utility model discloses novel cuttlefish ink treatment equipment, which comprises a conveyor belt and further comprises: the cutting blade is fixed at the tail part of the conveyor belt; the compression roller is arranged above the conveyor belt at the rear side of the cutting blade; and a stirring structure and a separating structure are arranged in the reaction tank. Specifically, the cuttlefish is conveyed into the reaction tank by adopting the conveyor belt, the cuttlefish is cut and rolled in the conveying process, the cuttlefish ink in the ink bag is extruded, then the cuttlefish and the cuttlefish ink enter the reaction tank together, the cuttlefish ink is stirred by the stirring structure in the reaction tank, the cuttlefish ink is dissolved into a water body, and the separation of the cuttlefish ink and the cuttlefish body is completed by the separation structure, so that the problem that the cuttlefish ink is mixed with the cuttlefish bag fragments in the prior art is solved.
Description
Technical Field
The utility model relates to a technology of cuttlefish ink extraction equipment, in particular to novel cuttlefish ink treatment equipment.
Background
The cuttlefish ink is particles with the pore diameter of about 200nm-1000nm, has wide application value in food, is difficult to collect because of the small content of the cuttlefish ink in cuttlefish, and is usually collected by manually treating the cuttlefish ink and then cleaning the cuttlefish ink.
The existing production mode has the defects of slower production, incomplete treatment of residual salt in the cuttlefish ink, lower collection yield, incapability of reducing the labor intensity of workers and incapability of improving the production efficiency.
According to the search, CN114011270A discloses a processing tank for preparing cuttlefish ink, ink bags in a reaction cavity are fully stirred and cut by a crushing mechanism, the particle size of the cuttlefish ink is reduced, and finally the cuttlefish ink at the bottom of the reaction cavity is filtered by a filtering mechanism, so that the preparation efficiency and quality of the cuttlefish ink are improved. Although the technology can obtain the cuttlefish ink, the ink bags are crushed in the tank, so that partial ink bag fragments exist in the cuttlefish ink during purification, and the quality still has room for further improvement.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: how to further improve the quality of the ink extraction of cuttlefish.
In order to solve the technical problems, the inventor obtains the technical scheme of the utility model through practice and summary, and the utility model adopts the following technical scheme:
novel cuttlefish ink treatment equipment, characterized by, including the conveyer belt, still include:
the cutting blade is fixed at the tail part of the conveyor belt;
the compression roller is arranged above the conveyor belt at the rear side of the cutting blade;
and a stirring structure and a separating structure are arranged in the reaction tank.
Specifically, the cuttlefish ink bag is conveyed into the reaction tank by adopting a conveyor belt, cutting and rolling of the cuttlefish ink bag are sequentially completed in the conveying process, the cuttlefish ink bag and the cuttlefish ink are extruded out of the ink bag, then enter the reaction tank together, are stirred by a stirring structure in the reaction tank, dissolve out the cuttlefish ink into a water body, and are separated by a separating structure.
Preferably, the separation structure is a stainless steel screen mesh with the mesh number of 80-100, and the distance between the separation structure and the bottom of the reaction tank is one-fourth to one-half of the height of the reaction tank body.
Specifically, the cuttlefish and water in the reaction tank can be fully stirred, so that the cuttlefish ink is completely dissolved into the water body, and only the cuttlefish can be left in the reaction tank when the discharge port at the bottom of the reaction tank discharges liquid.
Preferably, the stirring structure comprises at least one set of stirring blades.
Preferably, the treatment device further comprises a storage tank, wherein the storage tank is communicated with the reaction tank through a pipeline, and a ball valve is arranged on the pipeline.
The storage of the sepia ink solution which is not finished in the purification process on the same day can be completed by using the storage tank.
Preferably, the treatment device further comprises a ceramic membrane filter, the ceramic membrane filter is suitable for being communicated with the reaction tank through a pipeline, a ball valve is arranged on the pipeline, and the ceramic membrane filter is suitable for concentrating and treating the cuttlefish ink liquid.
Concentrating the ink-jet ink liquid by using a ceramic membrane filter to remove excessive moisture in the solution, continuously cleaning and concentrating the ink-jet ink liquid, removing excessive salt in the ink-jet ink by using the ceramic membrane filter, and drying the concentrated ink-jet ink liquid.
Preferably, a scraper is arranged at the tail of the conveyor belt, and the scraper is suitable for scraping cuttlefish ink on the conveyor belt.
Specifically, the extraction of the cuttlefish ink can be completed with great efficiency through the scraping plate, and waste is avoided.
Preferably, a spray pipe is arranged at the rear side of the press roller, and a plurality of nozzles are arranged on the spray pipe and are suitable for flushing the cuttlefish ink on the peripheral surface of the press roller. The function of the spray pipe and the effect function of the scraping plate are the same.
Preferably, the reaction tank is a reaction tank with an interlayer, and the interlayer is suitable for controlling the water temperature inside the reaction tank.
Preferably, a flushing pipe is installed at a side of the reaction tank and a valve is installed on the flushing pipe. The inside is washed through the washing pipe, so that the inside of the reaction tank is ensured to be clean when the reaction tank is used each time.
Preferably, the bottom of the reaction tank is of an open structure, a first cylinder and a second cylinder are mounted on the side part of the bottom end of the reaction tank, the bottom of the cylinder body of the first cylinder and the reaction tank are rotatably mounted through a rotating shaft, the output end of the first cylinder is connected with a hoop through a ball head structure, the first cylinder is suitable for driving the hoop to rotate relative to the reaction tank, a door plate is movably mounted at the output end of the second cylinder, the door plate is rotatably mounted at the bottom of the reaction tank, the door plate is suitable for plugging the bottom end of the reaction tank, and clamping plates corresponding to each other in position are arranged on the periphery of the bottom end of the reaction tank and the periphery of the top of the door plate;
the upper end and the lower end of the anchor ear are both provided with openings suitable for the passing of the clamping plates, the side parts are provided with guide grooves, and the bottom end of the side part of the reaction tank is provided with guide pins suitable for sliding installation in the guide grooves.
The clamping plate and the notch are corresponding in position by driving the hoop to rotate relative to the reaction tank through the outward extension of the first piston rod of the air cylinder, the door plate is opened through the outward extension of the second piston rod of the air cylinder, the inward folding of the second piston rod of the air cylinder drives the door plate to move upwards, the clamping plate enters the inside of the hoop through the notch, the inward folding of the first piston rod of the air cylinder completes the dislocation of the notch and the clamping plate, and the bottom opening of the reaction tank of the door plate is plugged.
Compared with the prior art, the method has the advantages that:
in the production process, cuttlefish ink bags are cut one by one through the treatment of a conveyor belt, the cuttlefish ink bags are cut and separated by a fixed blade, and the ink in the cuttlefish ink bags is separated from a cuttlefish body by a compression roller, so that automation of pretreatment of the cuttlefish ink can be realized in the process, the labor intensity of manpower is reduced, and the production efficiency is improved.
The cuttlefish ink bag is washed in the reaction tank, so that the cut cuttlefish ink in the cuttlefish ink bag is dissolved in a water body, more ink in the cuttlefish ink bag can be dissolved in the water body by stirring, the yield of the cuttlefish ink is improved, meanwhile, the separation of the cuttlefish ink bag and the cuttlefish ink can be realized by adding a stainless steel screen in the tank body, no cuttlefish body impurities in the cuttlefish ink are ensured, the preparation efficiency of the cuttlefish ink can be improved by the arrangement of the reaction tank in the process, and the body impurities in the cuttlefish ink are removed.
The ceramic membrane filter is used for concentrating the cuttlefish ink, redundant salt and other impurities in the cuttlefish ink are removed through continuous water washing in the process, large-particle impurities are removed by combining the characteristics of the ceramic membrane filter, the cuttlefish ink in the solution is concentrated and collected, the collection of the cuttlefish ink can be realized through the equipment process, the loss of the cuttlefish ink is reduced compared with other equipment, the salt in the ink is reduced, and the production efficiency and the product quality are improved.
Drawings
FIG. 1 is a schematic diagram of an overall structure of an embodiment of the present utility model;
FIG. 2 is a diagram of the belt and cutting blade and pressure roller of FIG. 1 in accordance with the present utility model;
FIG. 3 is a schematic diagram of the overall structure of an embodiment of the present utility model;
FIG. 4 is a diagram of the belt and cutting blade, pressure roller of FIG. 3 in accordance with the present utility model;
FIG. 5 is a view showing another positional relationship between the belt and the cutting blade, and the pressure roller of FIG. 3 in accordance with the present utility model;
FIG. 6 is a schematic diagram of the overall structure of an embodiment of the present utility model;
FIG. 7 is a schematic view of the bottom structure of the reaction tank in FIG. 6;
fig. 8 is a schematic view of the structure of the bottom of the reaction tank.
In the figure: 10. a transmission belt; 20. a cutting blade; 30. a press roller; 40. a reaction tank; 41. a stirring structure; 42. a separation structure; 43. a flushing pipe; 44. a second cylinder; 45. a door panel; 46. a first cylinder; 47 anchor ear; 48. a guide pin; 49. a guide groove; 410. a clamping plate; 411. a notch; 50. a storage tank; 60. a ceramic membrane filter; 70. a scraper; 80. a spray pipe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Example 1 as shown in fig. 1, a novel squid ink treatment apparatus includes a conveyor belt 10, further including:
a cutter blade 20, the cutter blade 20 being fixed to the tail of the conveyor belt 10;
a press roller 30, the press roller 30 being disposed above the conveyor belt 10 at the rear side of the cutter blade 20;
the reaction tank 40, the reaction tank 40 is internally provided with a stirring structure 41 and a separation structure 42.
The separation structure 42 is a stainless steel screen mesh with a mesh number of 80-100, and the distance between the separation structure 42 and the bottom of the reaction tank 40 is one-fourth to one-half of the height of the tank body of the reaction tank 40.
The stirring structure 41 comprises at least one set of stirring blades, in this embodiment two sets distributed up and down. The reaction tank 40 is a reaction tank 40 with an interlayer adapted to control the water temperature inside the reaction tank 40.
As shown in fig. 4, the conveyor belt 10 may employ horizontal conveyance; as shown in fig. 5, it is also possible to arrange in an inclined state in which the height of one end far from the reaction tank 40 is higher than the height of one end near the reaction tank 40.
The conveyor belt 10 conveys the cuttlefish ink sacs one by one into the reaction tank 40, cutting the cuttlefish ink sacs and extruding the cuttlefish ink sacs successively in the conveying process, separating the cuttlefish ink from the cuttlefish ink sacs preliminarily, then feeding the cuttlefish ink sacs into the reaction tank 40 together, completely separating the cuttlefish ink from the cuttlefish ink sacs by stirring, dissolving the cuttlefish ink sacs into a water body, and separating the cuttlefish ink liquid from the cuttlefish ink sacs finally by a separation structure at the bottom.
Example 2 an improvement was made on the basis of the above examples in that the tail of the conveyor belt 10 was provided with a scraper 70 as shown in fig. 3 to 5, and the scraper 70 was provided at a position suitable for scraping ink sepia on the conveyor belt 10 as shown in fig. 4 and 5. The scraping effect is achieved by the scraper 70, the cuttlefish ink is prevented from adhering to the conveyor belt 10, and the extraction efficiency of the cuttlefish ink is improved.
Example 3 an improvement was made on the basis of the above-described examples in that, as shown in fig. 3 to 5, a shower 80 was installed on the rear side of the press roller 30, and a plurality of nozzles adapted to wash the ink sepia on the outer peripheral surface of the press roller 30 were provided on the shower 80. Flushing of the pressure roller 30 by the shower 80 is completed in time at the first time after the squid ink is extruded. Improving the production efficiency and the product quality of the cuttlefish ink.
Example 4 the treatment apparatus further comprises a tank 50 as shown in fig. 3, the tank 50 being in communication with the reaction tank 40 via a pipe, and a ball valve being mounted on the pipe, with the following modifications being made on the basis of the above-described examples. A water pump is added to the interior of the tank 50 for pumping ink from cuttlefish, and the water pump and the way of pumping the liquid are in the prior art, so that the ink is not released here and in the figure.
Example 5 the treatment apparatus further comprises a ceramic membrane filter 60 as shown in fig. 3, the ceramic membrane filter 60 being adapted to communicate with the reaction tank 40 via a pipe, a ball valve being arranged on the pipe, the ceramic membrane filter 60 being adapted to concentrate the squid ink liquid. The ceramic membrane filter 60 is used for concentrating the cuttlefish ink liquid to remove redundant moisture in the solution, meanwhile, the cuttlefish ink liquid is continuously washed and concentrated, redundant salt in the cuttlefish ink can be removed through the ceramic membrane filter 60, and the concentrated cuttlefish ink liquid can be dried. A water pump is added inside or outside the ceramic membrane filter 60 for pumping ink of cuttlefish, and the water pump and the way of pumping the liquid are the prior art, so that the liquid is not released here and in the figure.
Example 6 the following modifications are made on the basis of the above examples, as shown in fig. 6, the side of the reaction tank 40 is provided with a flushing pipe 43 and the flushing pipe 43 is provided with a valve. The inside is rinsed through the rinse pipe 43, ensuring the cleaning of the inside of the reaction tank 40 every time it is used.
The embodiment 7, as shown in fig. 6 to 8, is improved on the basis of the above embodiment, the bottom of the reaction tank 40 is in an open structure, a first cylinder 46 and a second cylinder 44 are installed on the side portion of the bottom end of the reaction tank 40, the bottom of the cylinder body of the first cylinder 46 and the reaction tank 40 are rotatably installed through a rotating shaft, the output end of the first cylinder 46 is connected with a hoop 47 through a ball head structure, the first cylinder 46 is suitable for driving the hoop 47 to rotate relative to the reaction tank 40, the output end of the second cylinder 44 is movably installed with a door plate 45, the door plate 45 is rotatably installed at the bottom of the reaction tank 40, the door plate 45 is suitable for plugging the bottom end of the reaction tank 40, and clamping plates 410 corresponding to positions are arranged on the periphery of the bottom end of the reaction tank 40 and the periphery of the top of the door plate 45;
the upper and lower both ends of staple bolt 47 all are provided with the opening 411 that is suitable for cardboard 410 to pass through, and the lateral part is provided with guide slot 49, and guide pin 48 that is suitable for slidable mounting in guide slot 49 is installed to retort 40 lateral part bottom, and guide pin 48 passes through the screw thread and installs in the outside of retort 40.
The clamp plate 410 and the opening 411 are corresponding in position by driving the clamp hoop 47 to rotate relative to the reaction tank 40 through the extension of the piston rod of the first cylinder 46, the door plate 45 is opened through the extension of the piston rod of the second cylinder 44, the door plate 45 is driven to move upwards by the adduction of the piston rod of the second cylinder 44, the clamp plate 410 enters the interior of the clamp hoop 47 through the opening 411, the opening 411 and the clamp plate 410 are dislocated through the adduction of the piston rod of the first cylinder 46, and the bottom opening of the reaction tank 40 of the door plate 45 is plugged
The above description is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto. The substitutions may be partial structures, devices, or method steps, or may be a complete solution. The technical proposal and the utility model concept are equivalent to or changed in accordance with the utility model, and the utility model is covered in the protection scope of the utility model.
Claims (10)
1. A novel squid ink treatment device, characterized by comprising a conveyor belt (10), further comprising:
a cutting blade (20), the cutting blade (20) being fixed at the tail of the conveyor belt (10);
a press roll (30), wherein the press roll (30) is arranged above the conveyor belt (10) at the rear side of the cutting blade (20);
and a reaction tank (40), wherein a stirring structure (41) and a separation structure (42) are arranged inside the reaction tank (40).
2. A novel ink-jet processing apparatus according to claim 1, wherein the separation structure (42) is a stainless steel screen mesh and has a mesh number of 80 to 100, and the distance between the separation structure (42) and the bottom of the reaction tank (40) is one-fourth to one-half of the tank body height of the reaction tank (40).
3. A new ink handling device according to claim 1, characterized in that the stirring structure (41) comprises at least one set of stirring blades.
4. A novel squid ink treatment device according to claim 1, characterized in that the treatment device further comprises a tank (50), the tank (50) is connected to the reaction tank (40) via a pipe, and a ball valve is mounted on the pipe.
5. The novel squid ink treatment device according to claim 4, further comprising a ceramic membrane filter (60), wherein the ceramic membrane filter (60) is adapted to communicate with the reaction tank (40) through a pipe, a ball valve is arranged on the pipe, and the ceramic membrane filter (60) is adapted to concentrate squid ink liquid.
6. A new cuttlefish ink treatment device as in claim 1, characterized in that the tail of the conveyor belt (10) is provided with a scraper (70), the scraper (70) being adapted to scrape the cuttlefish ink on the conveyor belt (10).
7. The novel squid ink treatment device according to claim 1, wherein a spray pipe (80) is installed at the rear side of the press roller (30), and a plurality of nozzles suitable for flushing the outer peripheral surface of the press roller (30) are arranged on the spray pipe (80).
8. A new ink handling device according to claim 1, characterized in that the reaction tank (40) is a reaction tank (40) with an interlayer adapted to control the water temperature inside the reaction tank (40).
9. A novel squid ink processing apparatus according to claim 1, characterized in that a flushing pipe (43) is installed at a side portion of the reaction tank (40) and a valve is installed on the flushing pipe (43).
10. The novel ink-jet processing device according to claim 1, wherein the bottom of the reaction tank (40) is of an open structure, a first cylinder (46) and a second cylinder (44) are installed on the side part of the bottom end of the reaction tank (40), the bottom of the cylinder body of the first cylinder (46) and the reaction tank (40) are rotatably installed through a rotating shaft, an anchor ear (47) is connected to the output end of the first cylinder (46) through a ball head structure, the anchor ear (47) is suitable for driving the anchor ear (47) to rotate relative to the reaction tank (40), a door plate (45) is movably installed at the output end of the second cylinder (44), the door plate (45) is rotatably installed at the bottom of the reaction tank (40), the door plate (45) is suitable for plugging the bottom end of the reaction tank (40), and clamping plates (410) corresponding to the periphery of the bottom end of the reaction tank (40) and the periphery of the top of the door plate (45) are arranged;
both ends all are provided with opening (411) that are suitable for cardboard (410) to pass through about staple bolt (47), and the lateral part is provided with guide slot (49), and guide pin (48) that are suitable for slidable mounting in guide slot (49) are installed to retort (40) lateral part bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322006558.8U CN220478697U (en) | 2023-07-28 | 2023-07-28 | Novel cuttlefish ink treatment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322006558.8U CN220478697U (en) | 2023-07-28 | 2023-07-28 | Novel cuttlefish ink treatment equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220478697U true CN220478697U (en) | 2024-02-13 |
Family
ID=89829169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322006558.8U Active CN220478697U (en) | 2023-07-28 | 2023-07-28 | Novel cuttlefish ink treatment equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220478697U (en) |
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2023
- 2023-07-28 CN CN202322006558.8U patent/CN220478697U/en active Active
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