CN220467585U - Carbonization material activation device for activated carbon production - Google Patents
Carbonization material activation device for activated carbon production Download PDFInfo
- Publication number
- CN220467585U CN220467585U CN202321602299.9U CN202321602299U CN220467585U CN 220467585 U CN220467585 U CN 220467585U CN 202321602299 U CN202321602299 U CN 202321602299U CN 220467585 U CN220467585 U CN 220467585U
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- CN
- China
- Prior art keywords
- activator
- chemical reagent
- pipe
- motor
- activated carbon
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- 230000004913 activation Effects 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 title claims abstract description 33
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000003763 carbonization Methods 0.000 title claims description 16
- 239000012190 activator Substances 0.000 claims abstract description 39
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 35
- 238000002156 mixing Methods 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000005539 carbonized material Substances 0.000 abstract description 11
- 229910052799 carbon Inorganic materials 0.000 abstract description 8
- 230000008595 infiltration Effects 0.000 abstract description 8
- 238000001764 infiltration Methods 0.000 abstract description 8
- 102000018779 Replication Protein C Human genes 0.000 description 16
- 108010027647 Replication Protein C Proteins 0.000 description 16
- 238000000034 method Methods 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Landscapes
- Carbon And Carbon Compounds (AREA)
Abstract
The utility model provides an active carbon production is with carbomorphism material activation device, includes the activator, activator top and premixing device intercommunication, premixing device top and carbomorphism material advance pipe and chemical reagent advance the pipe intercommunication, carbomorphism material advances and respectively sets up a check valve on pipe and the chemical reagent advances the pipe, set up agitating unit in the activator, set up the several electrical heating board on the activator inside wall, activator bottom and discharging pipe intercommunication, set up solenoid valve and powder pump on the discharging pipe. The utility model directly activates after the infiltration operation is completed in the activator, thereby realizing the completion of the infiltration and activation operation in one kettle tank and saving the equipment cost and the production space; meanwhile, the pre-mixing device is used for primarily mixing the carbonized material and the chemical reagent when the carbonized material and the chemical reagent enter the activator, and then the carbonized material and the chemical reagent are further mixed in the activator through the stirring device, so that the rapid mixing and infiltration operation of the carbonized material and the chemical reagent are realized, and the production efficiency is effectively improved.
Description
Technical Field
The utility model belongs to the field of active carbon production, and particularly relates to a carbonization material activation device for active carbon production.
Background
The method is characterized in that the active carbon is subjected to pretreatment of raw materials in the production process, then carbonized and activated, and finally dried to obtain a finished product, the current active carbon is generally divided into a gas activation method and a chemical reagent activation method, and the heating temperature of the gas activation method is far higher than that of the chemical reagent activation method, and the gas activation method is carried out by introducing steam and carbon dioxide gas all the time, so that the operation of the chemical reagent activation method has certain danger, the energy consumption of the chemical reagent activation method is lower and the operation is safer, the chemical reagent activation method is widely applied to the production at present, the common solution used by the chemical reagent activation method is phosphoric acid solution, zinc chloride solution, potassium hydroxide solution, sodium hydroxide solution, sulfuric acid solution and the like, and the chemical reagent activation method is carried out by mixing and soaking the carbonized material and the chemical reagent according to a certain proportion, then the carbonized material and the chemical reagent are sent into an activator for activation, so that the soaking and the activation are carried out in two kettle tanks, the two kettle tanks are required to occupy larger production space, the equipment cost is higher, and the current mixing and soaking effect is poorer, so that the production efficiency is lower.
Disclosure of Invention
The utility model provides a carbonization material activation device for producing active carbon, which is used for solving the defects in the prior art.
The utility model is realized by the following technical scheme:
the utility model provides an active carbon production is with carbomorphism material activation device, includes the activator, activator top and premixing device intercommunication, premixing device top and carbomorphism material advance pipe and chemical reagent advance the pipe intercommunication, carbomorphism material advances and respectively sets up a check valve on pipe and the chemical reagent advances the pipe, set up agitating unit in the activator, set up the several electrical heating board on the activator inside wall, activator bottom and discharging pipe intercommunication, set up solenoid valve and powder pump on the discharging pipe.
The carbonization material activation device for activated carbon production comprises an outer tube, the top of the outer tube is communicated with a carbonization material inlet tube and a chemical reagent inlet tube, an inner tube is arranged in the outer tube, rotation connection is achieved between the top of the inner tube and the top of the outer tube through a first bearing, a plurality of groups of mixing plates are arranged in the inner tube from top to bottom, the bottom of the inner tube is communicated with the top of an activator, rotation connection is achieved between the bottom of the inner tube and the top of the activator through a second bearing, gear teeth are arranged on the periphery of the inner tube, the gear teeth can be meshed with a gear, and the central position of the bottom of the gear is fixedly connected with an output shaft of a first motor.
The carbonization material activation device for producing the activated carbon is characterized in that the top of the activator is communicated with the steam outlet pipe.
The carbonization material activation device for activated carbon production comprises a second motor, wherein the second motor is arranged in the middle of the outer side of the activator, an output shaft of the second motor penetrates through one side wall of the activator and is fixedly connected with one end of a rotating shaft, the output shaft of the second motor is rotatably connected with the side wall of the activator through a third bearing, the other end of the rotating shaft is rotatably connected with the inner wall of the other end of the activator through a fourth bearing, and a plurality of groups of stirring blades are arranged on the rotating shaft.
According to the carbonization material activation device for activated carbon production, the second motor is fixedly connected with the activator through the plurality of fixing rods.
The utility model has the advantages that: the utility model directly activates after the infiltration operation is completed in the activator, thereby realizing the completion of the infiltration and activation operation in one kettle tank and saving the equipment cost and the production space; meanwhile, the pre-mixing device is used for primarily mixing the carbonized material and the chemical reagent when the carbonized material and the chemical reagent enter the activator, and then the carbonized material and the chemical reagent are further mixed in the activator through the stirring device, so that the rapid mixing and infiltration operation of the carbonized material and the chemical reagent are realized, and the production efficiency is effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it will be obvious that the drawings in the following description are some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
Fig. 1 is a schematic diagram of the structure of the present utility model.
Reference numerals: 1. an activator; 2. a charring material inlet pipe; 3. a chemical reagent inlet pipe; 4. a one-way valve; 5. an electric heating plate; 6. a discharge pipe; 7. an electromagnetic valve; 8. a powder pump; 9. an outer tube; 10. an inner tube; 11. a first bearing; 12. a second bearing; 13. gear teeth; 14. a gear; 15. a first motor; 16. a steam outlet pipe; 17. a second motor; 18. a rotating shaft; 19. a third bearing; 20. a fourth bearing; 21. a mixing plate; 22. stirring the leaves; 23. and a fixing rod.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides an active carbon production is with carbomorphism material activation device, includes activator 1, activator 1 top and premixing device intercommunication, premixing device top and carbomorphism material advance pipe 2 and chemical reagent advance pipe 3 intercommunication, carbomorphism material advances pipe 2 and chemical reagent and advances and respectively set up a check valve 4 on pipe 3, set up agitating unit in the activator 1, set up several electrical heating board 5 on the activator 1 inside wall, activator 1 bottom and discharging pipe 6 intercommunication, set up solenoid valve 7 and powder pump 8 on the discharging pipe 6. When the utility model is used, the charring material inlet pipe 2 and the chemical reagent inlet pipe 3 are fed according to the proportion, then the charring material and the chemical reagent are fed into the activator 1 after being mixed in the premixing device, then the stirring device is started to stir and accelerate mixing infiltration, the electric heating plate 5 is started to heat up to perform activation operation after the mixing infiltration is completed, meanwhile, the water solvent in the chemical reagent can be evaporated into water vapor due to the activation temperature being about 500 ℃, the influence of the water vapor on the charring material and the chemical reagent caused by the flowing out of the charring material inlet pipe 2 and the chemical reagent inlet pipe 3 can be effectively avoided through the one-way valve 4, thereby ensuring the normal operation of the follow-up operation, the electric heating plate 5 is closed after the activation is completed, the stirring device is continuously stirred, the electromagnetic valve 7 and the powder pump 8 are started, and the activated powder is driven by the powder pump 8 to enter the next operation along the discharging pipe 6.
Specifically, the premixing device according to this embodiment includes an outer tube 9, the top of the outer tube 9 is communicated with a carbonization material inlet tube 2 and a chemical reagent inlet tube 3, an inner tube 10 is disposed in the outer tube 9, a rotational connection is achieved between the top of the inner tube 10 and the top of the outer tube 9 by disposing a first bearing 11, an array mixing plate 21 is disposed in the inner tube 10 from top to bottom, the bottom of the inner tube 10 is communicated with the top of the activator 1, a rotational connection is achieved between the bottom of the inner tube 10 and the top of the activator 1 by disposing a second bearing 12, gear teeth 13 are disposed on the periphery of the inner tube 10, the gear teeth 13 can be meshed with a gear 14, and the central position of the bottom of the gear 14 is fixedly connected with an output shaft of a first motor 15. The first motor 15 drives the gear 14 to rotate so as to drive the inner tube 10 with the gear teeth 13 to rotate so as to drive the array mixing plate 21 in the inner tube 10, so that the mixing operation of carbonized materials and chemical reagents in the feeding process is realized, and simultaneously, the inner tube 10 is respectively and hermetically connected with the inner top of the outer tube 9 and the top of the activator 1 through the first bearing 11 and the second bearing 12, so that the material mixing and sealing feeding is realized.
Specifically, the top of the activator 1 described in this embodiment is in communication with the steam outlet pipe 16. The generated steam can be conveniently discharged through the steam pipe 16 to fully recycle the heat energy of the steam, so that the full utilization of resources is realized, and meanwhile, the potential safety hazard caused by the retention of the steam in the activator 1 is avoided.
Further, the stirring device in this embodiment includes a second motor 17, the second motor 17 is disposed at a middle position outside the activator 1, an output shaft of the second motor 17 passes through a side wall of the activator 1 and is fixedly connected with one end of a rotating shaft 18, the output shaft of the second motor 17 is rotatably connected with the side wall of the activator 1 by a third bearing 19, the other end of the rotating shaft 18 is rotatably connected with an inner wall of the other end of the activator 1 by a fourth bearing 20, and a plurality of groups of stirring blades 22 are disposed on the rotating shaft 18. The second motor 17 drives the rotating shaft 18 and the stirring blade 22 to rotate, so that stirring operation can be conveniently completed, and the stirring device is convenient to use.
Further, the second motor 17 in this embodiment is fixedly connected to the activator 1 through a plurality of fixing rods 23. The stability of the second motor 17 can be increased by the fixing lever 23, thereby ensuring the normal use of the second motor 17.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (5)
1. A carbonization material activation device for activated carbon production is characterized in that: including activator (1), activator (1) top and premixing device intercommunication, premixing device top and carbomorphism material advance pipe (2) and chemical reagent advance pipe (3) intercommunication, carbomorphism material advances and respectively sets up a check valve (4) on pipe (2) and chemical reagent advance pipe (3), set up agitating unit in activator (1), set up several electrical heating board (5) on activator (1) inside wall, activator (1) bottom and discharging pipe (6) intercommunication, set up solenoid valve (7) and powder pump (8) on discharging pipe (6).
2. The carbonization material activation device for activated carbon production according to claim 1, characterized in that: the premixing device comprises an outer tube (9), the top of the outer tube (9) is communicated with a carbonization material inlet tube (2) and a chemical reagent inlet tube (3), an inner tube (10) is arranged in the outer tube (9), the top of the inner tube (10) is rotationally connected with the inner top of the outer tube (9) through a first bearing (11), a plurality of groups of mixing plates (21) are arranged in the inner tube (10) from top to bottom, the bottom of the inner tube (10) is communicated with the top of the activator (1), the bottom of the inner tube (10) is rotationally connected with the top of the activator (1) through a second bearing (12), gear teeth (13) are arranged on the periphery of the inner tube (10), the gear teeth (13) can be meshed with a gear (14), and the central position of the bottom of the gear (14) is fixedly connected with an output shaft of a first motor (15).
3. The carbonization material activation device for activated carbon production according to claim 1, characterized in that: the top of the activator (1) is communicated with a steam outlet pipe (16).
4. The carbonization material activation device for activated carbon production according to claim 1, characterized in that: the stirring device comprises a second motor (17), the second motor (17) is arranged at the middle position outside the activator (1), an output shaft of the second motor (17) penetrates through one side wall of the activator (1) and is fixedly connected with one end of a rotating shaft (18), the output shaft of the second motor (17) is rotatably connected with the side wall of the activator (1) through a third bearing (19), the other end of the rotating shaft (18) is rotatably connected with the inner wall of the other end of the activator (1) through a fourth bearing (20), and a plurality of groups of stirring blades (22) are arranged on the rotating shaft (18).
5. The carbonization material activation device for activated carbon production according to claim 4, characterized in that: the second motor (17) is fixedly connected with the activator (1) through a plurality of fixing rods (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321602299.9U CN220467585U (en) | 2023-06-21 | 2023-06-21 | Carbonization material activation device for activated carbon production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321602299.9U CN220467585U (en) | 2023-06-21 | 2023-06-21 | Carbonization material activation device for activated carbon production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220467585U true CN220467585U (en) | 2024-02-09 |
Family
ID=89801497
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321602299.9U Active CN220467585U (en) | 2023-06-21 | 2023-06-21 | Carbonization material activation device for activated carbon production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220467585U (en) |
-
2023
- 2023-06-21 CN CN202321602299.9U patent/CN220467585U/en active Active
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