CN220450405U - Polyester yarn carding device of water jet loom - Google Patents

Polyester yarn carding device of water jet loom Download PDF

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Publication number
CN220450405U
CN220450405U CN202320833052.1U CN202320833052U CN220450405U CN 220450405 U CN220450405 U CN 220450405U CN 202320833052 U CN202320833052 U CN 202320833052U CN 220450405 U CN220450405 U CN 220450405U
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China
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carding
wheel
transmission shaft
shaft
grooves
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CN202320833052.1U
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Chinese (zh)
Inventor
王海峰
张成明
王志
黄捷灏
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Anhui Xinsheng New Material Co ltd
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Anhui Xinsheng New Material Co ltd
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Abstract

The utility model provides a carding device for polyester yarns of a water-jet loom, which relates to the technical field of the loom and comprises a base, wherein the base is fixedly arranged at one end of the water-jet loom, the upper surface of the base is fixedly connected with a mounting mechanism, a carding mechanism is arranged on the mounting mechanism, one end of the carding mechanism is provided with an adjusting mechanism, two ends of a yarn pressing wheel are provided with annular limiting grooves, and are inserted into the annular limiting grooves in a penetrating way, so that the yarn pressing wheel is connected with the carding wheel, the polyester yarns penetrate through the middle parts of the carding wheel and the yarn pressing wheel, the shaking of the polyester yarns in the carding process can be avoided, the interval between the yarn pressing wheel and the carding wheel can be adjusted through the adjusting mechanism, the tensioning degree of the polyester yarns with different thicknesses can be adjusted, the condition that the polyester yarns are wound or blocked in the working process is avoided, and the normal working of the water-jet loom is ensured.

Description

Polyester yarn carding device of water jet loom
Technical Field
The utility model relates to the technical field of looms, in particular to a polyester yarn carding device of a water jet loom.
Background
The water jet loom is a shuttleless loom which drives weft yarns to pass through a shed through friction traction force generated by water jet clean water flow, is generally used for weaving chemical fiber fabrics, such as glass yarns, hydrophobic synthetic fiber filaments and the like, has larger friction traction force of the water jet weft yarns than that of the air jet weft yarns, has small diffusivity, effectively overcomes static electricity in weaving, has less energy consumption for spraying the weft yarns and low noise, is a shuttleless loom widely used at present, and is generally provided with a carding device for pre-carding polyester yarns or other woven yarns.
However, in the using process of the carding device for polyester yarns on the existing water jet loom, the tensioning degree of the polyester yarns cannot be adjusted, the situation that the polyester yarns are too loose or too tight easily occurs, the polyester yarns are wound or clamped, and the normal operation of equipment is affected, so that improvement is made, and the polyester yarn carding device for the water jet loom is provided.
Disclosure of Invention
The utility model mainly aims to provide a polyester yarn carding device of a water jet loom, which can effectively solve the problems that the tension degree of polyester yarns cannot be adjusted, the situation of over-loosening or over-tightening of the polyester yarns easily occurs, the polyester yarns are wound or clamped, and the normal operation of equipment is affected in the use process of the carding device for the polyester yarns on the existing water jet loom.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a water spray loom dacron line carding unit, includes the base, base fixed mounting is in water spray loom one end, base upper surface fixedly connected with installation mechanism, be provided with carding mechanism on the installation mechanism, carding mechanism one end is provided with adjustment mechanism.
Preferably, the mounting mechanism comprises two first mounting plates, the two first mounting plates are fixedly mounted on the upper surface of the base, the two first sliding grooves are formed in the upper ends of the first mounting plates, first adjusting grooves are formed in one side of each first sliding groove, one side of each first mounting plate is fixedly connected with a second mounting plate, second sliding grooves are formed in the second mounting plates, and second adjusting grooves are formed in one side of each second sliding groove.
Preferably, the carding mechanism comprises a motor, the motor is fixedly arranged on one side of a first mounting plate far away from a second mounting plate, the output end of the motor is fixedly connected with a first connecting shaft, the first connecting shaft is rotationally connected with two first mounting plates, and a carding wheel is fixedly sleeved on the shaft body in the middle of the first connecting shaft.
Preferably, annular limiting grooves are formed in the two ends of the carding wheel respectively, the upper end of the carding wheel is rotationally connected with a wire pressing wheel, the two ends of the wire pressing wheel are rotationally connected with the inner walls of the two annular limiting grooves respectively, and a second connecting shaft is fixedly sleeved inside the wire pressing wheel.
Preferably, the adjusting mechanism comprises a first transmission shaft, a second transmission shaft and a third transmission shaft, wherein the first transmission shaft is fixedly connected with one end of a first connecting shaft, the second transmission shaft is rotatably connected in a second sliding block, the second sliding block is slidably connected in a second sliding groove, and a rotating shaft is fixedly sleeved in the third transmission shaft.
Preferably, one end of the rotating shaft, which is close to the wire pressing wheel, is rotationally connected to a first sliding block, the first sliding block is slidably connected in a first sliding groove, and a transmission belt is movably sleeved on the first transmission shaft, the second transmission shaft and the third transmission shaft.
Preferably, one end of the rotating shaft far away from the first sliding block is fixedly connected with a driving gear, a driven gear is meshed with the upper side of the driving gear, the driven gear is fixedly connected with one end of a second connecting shaft, and the second connecting shaft is rotationally connected in the first sliding block.
Preferably, the first slider and the second slider are close to the first adjustment tank and the second adjustment tank one side has all been seted up the spread groove, two equal sliding connection in the spread groove has to support the piece, two it is equal fixedly connected with screw rod to support piece one side, two the one end that the piece was kept away from to the screw rod runs through first adjustment tank and second adjustment tank respectively, two the one end that the piece was kept away from to the screw rod is threaded connection has the nut respectively.
Compared with the prior art, the utility model has the following beneficial effects:
(1) Annular limiting grooves are formed in the two ends of the carding wheel, the two ends of the pressing wheel are inserted into the annular limiting grooves in a penetrating mode, the pressing wheel is connected with the carding wheel, polyester yarns penetrate through the middle of the carding wheel and the middle of the pressing wheel, and the polyester yarns can be prevented from shaking in the carding process.
(2) The distance between the line pressing wheel and the carding wheel can be adjusted through the adjusting mechanism, so that the tensioning degree of polyester yarns with different thickness can be adjusted, the condition that the polyester yarns are wound or clamped in the working process is avoided, and the normal work of the water-jet loom is ensured.
Drawings
FIG. 1 is a perspective view of the overall structure of the present utility model;
FIG. 2 is a schematic top view of the present utility model;
FIG. 3 is a perspective view of the partial structure of section A-A of FIG. 2 in accordance with the present utility model;
fig. 4 is a perspective view of a partial structure of the section B-B of fig. 2 according to the present utility model.
In the figure: 1. a base; 2. an adjusting mechanism; 201. a first drive shaft; 202. a second drive shaft; 203. a third drive shaft; 204. a transmission belt; 205. a second slider; 206. a first slider; 207. a rotating shaft; 208. a drive gear; 209. a driven gear; 210. abutting blocks; 211. a nut; 212. a connecting groove; 213. a screw; 3. a carding mechanism; 301. carding wheel; 302. an annular limit groove; 303. a wire pressing wheel; 304. a motor; 305. a first connecting shaft; 306. a second connecting shaft; 4. a mounting mechanism; 401. a first mounting plate; 402. a first chute; 403. a second mounting plate; 404. a second chute; 405. a first adjustment tank; 406. and a second regulating groove.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, the embodiment of the utility model provides a polyester yarn carding device of a water jet loom, which comprises a base 1, wherein the base 1 is fixedly arranged at one end of the water jet loom, the upper surface of the base 1 is fixedly connected with a mounting mechanism 4, a carding mechanism 3 is arranged on the mounting mechanism 4, and one end of the carding mechanism 3 is provided with an adjusting mechanism 2.
As shown in fig. 1, 3 and 4, in another embodiment of the present utility model, the mounting mechanism 4 includes two first mounting plates 401, the two first mounting plates 401 are fixedly mounted on the upper surface of the base 1, the inner parts of the upper ends of the two first mounting plates 401 are respectively provided with a first chute 402, one side of each first chute 402 is respectively provided with a first adjusting groove 405, one side of one first mounting plate 401 is fixedly connected with a second mounting plate 403, a second chute 404 is provided in the second mounting plate 403, and one side of the second chute 404 is provided with a second adjusting groove 406.
It will be appreciated that in this application, two first mounting plates 401 are used to support the carding mechanism 3, a first runner 402 and a second runner 404 are used to adjust the movement of the first slider 206 and the second slider 205 when the crimping wheel 303 is in use, and a first adjustment slot 405 and a second adjustment slot 406 are used to adjust the movement of the two screws 213.
As shown in fig. 1-3, in another embodiment of the present utility model, the carding mechanism 3 includes a motor 304, the motor 304 is fixedly installed on one side of a first installation board 401 far away from a second installation board 403, an output end of the motor 304 is fixedly connected with a first connection shaft 305, the first connection shaft 305 is rotationally connected with two first installation boards 401, a carding wheel 301 is fixedly sleeved on a shaft body in the middle of the first connection shaft 305, two ends of the carding wheel 301 are respectively provided with an annular limiting groove 302, an upper end of the carding wheel 301 is rotationally connected with a wire pressing wheel 303, two ends of the wire pressing wheel 303 are respectively rotationally connected with inner walls of the two annular limiting grooves 302, and a second connection shaft 306 is fixedly sleeved inside the wire pressing wheel 303.
In this embodiment, the crimping wheel 303 is located above the carding wheel 301, and two ends of the crimping wheel are inserted into two annular limiting grooves 302, when the water jet loom works, polyester yarns pass through the middle parts of the carding wheel 301 and the crimping wheel 303, the crimping wheel 303 is connected with the carding wheel 301, so that the polyester yarns can be prevented from shaking, the distance between the crimping wheel 303 and the carding wheel 301 can be adjusted through the adjusting mechanism 2, and the tensioning degree of the polyester yarns is adjusted, so that the polyester yarns with different thicknesses can maintain good tension.
In another embodiment of the present utility model, as shown in fig. 1 and 3, the adjusting mechanism 2 includes a first transmission shaft 201, a second transmission shaft 202 and a third transmission shaft 203, where the first transmission shaft 201 is fixedly connected to one end of a first connecting shaft 305, the second transmission shaft 202 is rotatably connected to the second slider 205, the second slider 205 is slidably connected to the second sliding slot 404, a rotating shaft 207 is fixedly sleeved in the third transmission shaft 203, one end of the rotating shaft 207 near the wire pressing wheel 303 is rotatably connected to the first slider 206, the first slider 206 is slidably connected to the first sliding slot 402, a driving belt 204 is movably sleeved on the first transmission shaft 201, the second transmission shaft 202 and the third transmission shaft 203, one end of the rotating shaft 207 far from the first slider 206 is fixedly connected to a driving gear 208, a driven gear 209 is meshed on the upper side of the driving gear 208, the driven gear 209 is fixedly connected to one end of the second connecting shaft 306, and the second connecting shaft 306 is rotatably connected to the first slider 206.
In this application, when the motor 304 is started, the motor 304 drives the first connecting shaft 305 and the carding wheel 301 to rotate, the first connecting shaft 305 drives the first transmission shaft 201 to rotate synchronously, the first transmission shaft 201 drives the second transmission shaft 202 and the third transmission shaft 203 to rotate synchronously through the transmission belt 204, the third transmission shaft 203 drives the driving gear 208 to rotate synchronously through the rotation shaft 207, the driving gear 208 is connected with the driven gear 209 through the meshing, so that the driven gear 209 drives the second connecting shaft 306 to rotate reversely, and the direction of rotation of the crimping wheel 303 and the carding wheel 301 is opposite, so that polyester yarns can be carded and conveyed.
As shown in fig. 4, the first slider 206 and the second slider 205 are provided with a connecting slot 212 on one side close to the first adjusting slot 405 and the second adjusting slot 406, the two connecting slots 212 are slidably connected with the supporting blocks 210, the screws 213 are fixedly connected with one sides of the two supporting blocks 210, one ends of the two screws 213, which are far away from the supporting blocks 210, respectively penetrate through the first adjusting slot 405 and the second adjusting slot 406, and one ends of the two screws 213, which are far away from the supporting blocks 210, are respectively connected with nuts 211 in a threaded manner.
It can be appreciated that in the present application, the distance between the wire pressing wheel 303 and the carding wheel 301 can be adjusted by the adjusting mechanism 2, specifically, the two nuts 211 are unscrewed, the abutting nuts 211 and the first mounting plate 401 are loosened, then the first sliding block 206 and the wire pressing wheel 303 are moved downwards, after moving to the designated position, the nuts 211 are screwed up, the first sliding block 206 is fixed, the second sliding block 205 is moved leftwards in the same way, the driving belt 204 is ensured to be tensioned, after moving to the designated position, the nuts 211 are screwed up, the second sliding block 205 and the second driving shaft 202 are fixed, by the above technical scheme, the tensioning degree of polyester yarns with different thickness can be adjusted, the condition that the polyester yarns are wound or clamped in the working process is avoided, and the normal working of the water jet loom is ensured.
The working principle of the polyester yarn carding device of the water jet loom is as follows:
during the use, adjust the interval at the middle part of crimping wheel 303 and carding wheel 301 according to the thickness of dacron line, during the regulation, unscrew two nuts 211, make and support between nut 211 and the first mounting panel 401 loosen, then move first slider 206 and crimping wheel 303 downwards, after moving to the assigned position, screw up the nut 211 and make first slider 206 fixed, move second slider 205 guarantee drive belt 204 tensioning in the same way, screw up the nut 211 after moving to the assigned position and make second slider 205 and second transmission shaft 202 fixed, in the course of working, start motor 304 drives first connecting axle 305 and carding wheel 301 rotation, first connecting axle 305 drives first transmission shaft 201 synchronous rotation, first transmission shaft 201 drives second transmission shaft 202 and third transmission shaft 203 synchronous rotation through the conveyer belt 204, third transmission shaft 203 drives drive gear 208 synchronous rotation through pivot 207, drive gear 208 is through the meshing connection with driven gear 209 for driven gear 209 drives second connecting axle 306 counter-rotating, thereby make crimping wheel 303 and carding wheel 301 rotation direction opposite, and then can carry out and carry dacron line.
It should be understood that the foregoing examples of the present utility model are merely illustrative of the present utility model and not limiting of the embodiments of the present utility model, and that various other changes and modifications can be made by those skilled in the art based on the above description, and it is not intended to be exhaustive of all of the embodiments, and all obvious changes and modifications that come within the scope of the utility model are defined by the following claims.

Claims (4)

1. The utility model provides a water spray loom polyester yarn carding unit, includes base (1), its characterized in that: the base (1) is fixedly arranged at one end of the water-jet loom, the upper surface of the base (1) is fixedly connected with a mounting mechanism (4), a carding mechanism (3) is arranged on the mounting mechanism (4), and one end of the carding mechanism (3) is provided with an adjusting mechanism (2);
the adjusting mechanism (2) comprises a first transmission shaft (201), a second transmission shaft (202) and a third transmission shaft (203), wherein the first transmission shaft (201) is fixedly connected to one end of a first connecting shaft (305), the second transmission shaft (202) is rotatably connected in a second sliding block (205), the second sliding block (205) is slidably connected in a second sliding groove (404), and a rotating shaft (207) is fixedly sleeved in the third transmission shaft (203);
one end of the rotating shaft (207) close to the wire pressing wheel (303) is rotatably connected to a first sliding block (206), the first sliding block (206) is slidably connected in a first sliding groove (402), and a transmission belt (204) is movably sleeved on the first transmission shaft (201), the second transmission shaft (202) and the third transmission shaft (203);
one end of the rotating shaft (207) far away from the first sliding block (206) is fixedly connected with a driving gear (208), a driven gear (209) is meshed with the upper side of the driving gear (208), the driven gear (209) is fixedly connected with one end of a second connecting shaft (306), and the second connecting shaft (306) is rotatably connected in the first sliding block (206);
connecting grooves (212) are formed in one sides, close to the first adjusting grooves (405) and the second adjusting grooves (406), of the first sliding block (206) and the second sliding block (205), the two connecting grooves (212) are internally and slidably connected with supporting blocks (210), screws (213) are fixedly connected to one sides of the supporting blocks (210), one ends, far away from the supporting blocks (210), of the screws (213) penetrate through the first adjusting grooves (405) and the second adjusting grooves (406) respectively, and one ends, far away from the supporting blocks (210), of the screws (213) are connected with nuts (211) in a threaded mode respectively.
2. The water jet loom polyester yarn carding unit as claimed in claim 1, wherein: the mounting mechanism (4) comprises two first mounting plates (401), the two first mounting plates (401) are fixedly mounted on the upper surface of the base (1), the two first sliding grooves (402) are formed in the upper end of each first mounting plate (401), first adjusting grooves (405) are formed in one side of each first sliding groove (402), one of the first mounting plates (401) is fixedly connected with a second mounting plate (403), second sliding grooves (404) are formed in the second mounting plates (403), and second adjusting grooves (406) are formed in one side of each second sliding groove (404).
3. The water jet loom polyester yarn carding unit as claimed in claim 2, wherein: the carding mechanism (3) comprises a motor (304), the motor (304) is fixedly arranged on one side of a first mounting plate (401) far away from a second mounting plate (403), the output end of the motor (304) is fixedly connected with a first connecting shaft (305), the first connecting shaft (305) is rotationally connected with two first mounting plates (401), and a carding wheel (301) is fixedly sleeved on the middle shaft body of the first connecting shaft (305).
4. A water jet loom polyester yarn carding unit as claimed in claim 3, wherein: annular limiting grooves (302) are respectively formed in two ends of the carding wheel (301), the upper end of the carding wheel (301) is rotationally connected with a wire pressing wheel (303), two ends of the wire pressing wheel (303) are rotationally connected with the inner walls of the two annular limiting grooves (302) respectively, and a second connecting shaft (306) is fixedly sleeved inside the wire pressing wheel (303).
CN202320833052.1U 2023-04-14 2023-04-14 Polyester yarn carding device of water jet loom Active CN220450405U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320833052.1U CN220450405U (en) 2023-04-14 2023-04-14 Polyester yarn carding device of water jet loom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320833052.1U CN220450405U (en) 2023-04-14 2023-04-14 Polyester yarn carding device of water jet loom

Publications (1)

Publication Number Publication Date
CN220450405U true CN220450405U (en) 2024-02-06

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ID=89735005

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320833052.1U Active CN220450405U (en) 2023-04-14 2023-04-14 Polyester yarn carding device of water jet loom

Country Status (1)

Country Link
CN (1) CN220450405U (en)

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