CN220449410U - Steel rope winding disc and winding device based on steel rope residual weight and length estimation - Google Patents
Steel rope winding disc and winding device based on steel rope residual weight and length estimation Download PDFInfo
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- CN220449410U CN220449410U CN202320726180.6U CN202320726180U CN220449410U CN 220449410 U CN220449410 U CN 220449410U CN 202320726180 U CN202320726180 U CN 202320726180U CN 220449410 U CN220449410 U CN 220449410U
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- 238000004804 winding Methods 0.000 title claims abstract description 203
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 143
- 239000010959 steel Substances 0.000 title claims abstract description 143
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009941 weaving Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The application provides a steel rope winding disc and a winding device based on steel rope residual weight and length estimation. The steel rope winding disc comprises a winding assembly and a steel rope, wherein the winding assembly comprises a winding roller, a first surrounding baffle plate and a second surrounding baffle plate, the first surrounding baffle plate and the second surrounding baffle plate are respectively and fixedly connected to two ends of the winding roller, the periphery of the first surrounding baffle plate protrudes out of the winding roller, the periphery of the second surrounding baffle plate protrudes out of the winding roller, the steel rope is wound on the winding roller, a first inner scale is arranged on the inner side of the first surrounding baffle plate, the extending direction of the first inner scale is parallel to the radial direction of the winding roller, a second inner scale is arranged on the inner side of the second surrounding baffle plate, and the extending direction of the second inner scale is parallel to the radial direction of the winding roller; the steel rope is arranged along the direction of the first surrounding baffle plate to the second surrounding baffle plate in a reciprocating spiral winding mode, or the steel rope is arranged along the second surrounding baffle plate to the direction of the first surrounding baffle plate in a reciprocating spiral winding mode. Thus, the probability of interruption of the production process is smaller.
Description
Technical Field
The utility model relates to the technical field of steel rope winding devices, in particular to a steel rope winding disc and a winding device based on steel rope residual weight and length estimation.
Background
As shown in fig. 1, a steel rope is wound around a steel rope reel for unreeling the steel rope so that the steel rope is used for production and manufacture. Since the steel rope is expensive, it is necessary to estimate the weight or length of the steel rope on the steel rope reel in order to avoid wasting the steel rope.
However, in the conventional art, the weight or length of the steel rope on the steel rope reel is manually estimated, which results in a relatively poor accuracy of the estimation of the weight or length of the steel rope on the steel rope reel, and thus, a relatively high probability of uncontrolled use of the steel rope. For example, the patent application publication CN107792731a discloses a multi-function wire-band winding disc, which can be used for unwinding a wire rope, but does not disclose a structure how to obtain the weight or length of the remaining wire rope, and if the wire rope is unwound using the winding disc, the weight or length of the wire rope still needs to be estimated manually, resulting in poor estimation accuracy.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, and provides the steel rope winding disc and the winding device based on the steel rope residual weight and length estimation, which enable operators to accurately read the winding thickness on the steel rope disc, further enable the operators to accurately estimate the length and the weight of the steel rope, and reduce the probability of uncontrolled steel rope consumption.
The aim of the utility model is realized by the following technical scheme:
the steel rope winding disc based on steel rope residual weight and length estimation comprises a winding assembly and a steel rope, wherein the winding assembly comprises a winding roller, a first surrounding baffle plate and a second surrounding baffle plate, the first surrounding baffle plate and the second surrounding baffle plate are respectively and fixedly connected to two ends of the winding roller, the periphery of the first surrounding baffle plate protrudes from the winding roller, the periphery of the second surrounding baffle plate protrudes from the winding roller, the steel rope is wound on the winding roller, a first inner scale is arranged on the inner side of the first surrounding baffle plate, the extending direction of the first inner scale is parallel to the radial direction of the winding roller, a second inner scale is arranged on the inner side of the second surrounding baffle plate, and the extending direction of the second inner scale is parallel to the radial direction of the winding roller;
the steel rope is spirally wound along the direction from the first surrounding baffle plate to the second surrounding baffle plate in a reciprocating mode, or the steel rope is spirally wound along the direction from the second surrounding baffle plate to the first surrounding baffle plate in a reciprocating mode.
In one embodiment, the first inner scale is a coating structure.
In one embodiment, the second inner scale is a coating structure.
In one embodiment, the first inner scale is a groove structure.
In one embodiment, the second inner scale is a groove structure.
In one embodiment, a first outer scale is arranged on the outer side of the first surrounding baffle, and the extending direction of the first outer scale is parallel to the radial direction of the winding roller.
In one embodiment, the first surrounding baffle plate is provided with a first avoidance hole, the extending direction of the first avoidance hole is parallel to the radial direction of the winding roller, and the first outer scale is coincident with the edge of the first avoidance hole.
In one embodiment, a second outer scale is arranged on the outer side of the second surrounding baffle plate, and the extending direction of the second outer scale is parallel to the radial direction of the winding roller.
In one embodiment, the second enclosure plate is provided with a second avoidance hole, the extending direction of the second avoidance hole is parallel to the radial direction of the winding roller, and the second outer scale coincides with the edge of the second avoidance hole.
The winding device comprises the steel rope winding disc based on the steel rope residual weight and length estimation according to any embodiment, and further comprises a driving motor, and the winding roller is sleeved on a power output shaft of the driving motor.
Compared with the prior art, the utility model has at least the following advantages:
according to the steel rope winding disc based on the steel rope residual weight and the length estimation, an operator reads the winding thickness on the winding roller through the first inner scale or the second inner scale, and then calculates the length and the weight of the steel rope according to the winding thickness, the diameter of the winding roller, the length of the winding roller and the diameter of the steel rope, so that the operator can accurately read the winding thickness on the winding roller, the operator can accurately estimate the length and the weight of the steel rope, and the loss of control rate of the steel rope consumption is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view showing the structure of a steel cord winding drum based on the remaining weight and length estimation of a steel cord according to an embodiment;
FIG. 2 is a schematic structural view of a winding assembly of the steel cord winding drum shown in FIG. 1 based on the remaining weight and length estimation of the steel cord;
fig. 3 is a schematic structural view of a winding assembly of the wire-wound disc of fig. 1 based on the remaining weight and length estimation of the wire in another view.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the utility model. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The application provides a steel rope winding disc based on steel rope residual weight and length estimation, including winding subassembly and steel rope, winding subassembly includes the winding roller, first surrounding baffle and second surrounding baffle are fixed connection respectively in the both ends of winding roller, the periphery protrusion of first surrounding baffle is in the winding roller, the periphery protrusion of second surrounding baffle is in the winding roller, the steel rope is convoluteed on the winding roller, the inboard of first surrounding baffle is equipped with first interior scale, the extending direction of first interior scale is parallel with the radial of winding roller to make first interior scale be used for measuring the thickness of convoluteing on the winding roller. The inner side of the second surrounding baffle plate is provided with a second inner scale, and the extending direction of the second inner scale is parallel to the radial direction of the winding roller, so that the second inner scale is used for measuring the winding thickness on the winding roller. The steel rope is arranged in a reciprocating spiral winding mode along the direction from the first surrounding baffle plate to the second surrounding baffle plate, or the steel rope is arranged in a reciprocating spiral winding mode along the direction from the second surrounding baffle plate to the first surrounding baffle plate, so that the steel rope is uniformly wound on the winding roller, and the thickness of each part of the winding roller tends to be consistent. In this embodiment, the first and second baffles are used to block the steel cord wound on the winding roller to avoid the steel cord from sliding out of the winding roller.
The steel rope winding disc based on the steel rope residual weight and length estimation is the steel rope winding disc.
According to the steel rope winding disc based on the steel rope residual weight and the length estimation, an operator reads the winding thickness on the winding roller through the first inner scale or the second inner scale, and then calculates the length and the weight of the steel rope according to the winding thickness, the diameter of the winding roller, the length of the winding roller and the diameter of the steel rope, so that the operator can accurately read the winding thickness on the winding roller, the operator can accurately estimate the length and the weight of the steel rope, and the loss of control rate of the steel rope consumption is reduced.
For better understanding of the technical solutions and advantageous effects of the present application, the following details are further described with reference to specific embodiments:
as shown in fig. 1 to 3, a steel cord winding disc 10 based on the estimation of the remaining weight and length of the steel cord according to an embodiment includes a winding assembly 100 and a steel cord 200, the winding assembly 100 includes a winding roller 110, a first baffle plate 120 and a second baffle plate 130, the first baffle plate 120 and the second baffle plate 130 are respectively fixedly connected to two ends of the winding roller 110, the periphery of the first baffle plate 120 protrudes from the winding roller 110, the periphery of the second baffle plate 130 protrudes from the winding roller 110, the steel cord 200 is wound on the winding roller 110, a first inner scale 121 is disposed on the inner side of the first baffle plate 120, and the extending direction of the first inner scale 121 is parallel to the radial direction of the winding roller 110, so that the first inner scale 121 is used for measuring the winding thickness on the winding roller 110. The second peripheral shield 130 is provided inside with a second inner scale 131, and the extending direction of the second inner scale 131 is parallel to the radial direction of the winding roller 110, so that the second inner scale 131 is used for measuring the winding thickness on the winding roller 110. The steel wire 200 is spirally wound back and forth along the direction from the first baffle plate 120 to the second baffle plate 130, or the steel wire 200 is spirally wound back and forth along the direction from the second baffle plate 130 to the first baffle plate 120, so that the steel wire 200 is uniformly wound on the winding roller 110, and the thickness of each part of the winding roller 110 tends to be consistent. In the present embodiment, the first and second surrounding baffles 120 and 130 are used to block the steel cord 200 wound around the winding roller 110 to prevent the steel cord 200 from sliding out of the winding roller 110.
The calculation of the length and weight of the surplus steel wire 200 based on the surplus winding thickness, the diameter of the winding roller 110, the length of the winding roller 110, and the diameter of the steel wire 200 belongs to conventional mathematical knowledge, the diameter of the winding roller 110 is D, the length of the winding roller 110 is L, the surplus winding thickness is h, the diameter of the steel wire 200 is D, the estimated length a=pi·d· (L/D) · (h/D) of the surplus steel wire 200, and the weight g=pi (D/2) 2aρg of the surplus steel wire
It will be appreciated that the diameter of the winding roller 110, the length of the winding roller 110, and the diameter of the steel cord 200 are data obtained in advance.
According to the steel rope winding disc based on the steel rope residual weight and the length estimation, an operator reads the winding thickness on the winding roller through the first inner scale or the second inner scale, and then calculates the length and the weight of the steel rope according to the winding thickness, the diameter of the winding roller, the length of the winding roller and the diameter of the steel rope, so that the operator can accurately read the winding thickness on the winding roller, the operator can accurately estimate the length and the weight of the steel rope, and the loss of control rate of the steel rope consumption is reduced.
As shown in fig. 2 and 3, in one embodiment, the first inner scale 121 is a coating structure, and the second inner scale 131 is a coating structure.
In another embodiment, as shown in fig. 2 and 3, the first inner scale 121 is a groove structure, and the second inner scale 131 is a groove structure.
As shown in fig. 3, in one embodiment, a first outer scale 122 is provided on the outer side of the first peripheral shield 120, and the extending direction of the first outer scale 122 is parallel to the radial direction of the winding roller 110, so that the first outer scale 122 is used to measure the winding thickness of the winding roller 110.
As shown in fig. 3, in one embodiment, the first surrounding baffle 120 is provided with a first avoidance hole 1201, the extending direction of the first avoidance hole 1201 is parallel to the radial direction of the winding roller 110, and the first outer scale 122 is overlapped with the edge of the first avoidance hole 1201, so that the first outer scale 122 can correspond to the steel rope 200 on the winding roller 110, and further, an operator can read the winding thickness on the winding roller 110 through the first outer scale 122.
As shown in fig. 2, in one embodiment, the second peripheral baffle 130 is provided with a second outer scale 132 on the outer side, and the second outer scale 132 extends in a direction parallel to the radial direction of the winding roller 110, so that the second outer scale 132 is used to measure the winding thickness of the winding roller 110.
As shown in fig. 2, in one embodiment, the second enclosure plate 130 is provided with a second avoidance hole 1301, the extending direction of the second avoidance hole 1301 is parallel to the radial direction of the winding roller 110, and the second outer scale 132 is overlapped with the edge of the second avoidance hole 1301, so that the second outer scale 132 can correspond to the steel rope 200 on the winding roller 110, and further, an operator can read the winding thickness on the winding roller 110 through the second outer scale 132.
The steel cord 200 for weaving the skeleton is divided into warp and weft, i.e., transverse weaving and longitudinal weaving, and diameters and strengths of the warp and weft are standardized in the industry, for example, diameters of the warp and weft are generally from 1.8mm to 3.5mm.
The present application further provides a winding device, wherein the winding device further comprises a driving motor, and the winding roller 110 is sleeved on a power output shaft of the driving motor, wherein the winding device is based on the steel rope residual weight and length estimation.
As shown in fig. 1 to 3, in one embodiment, the steel cord winding disc 10 based on the residual weight and length estimation of the steel cord comprises a winding assembly 100 and a steel cord 200, the winding assembly 100 comprises a winding roller 110, a first baffle plate 120 and a second baffle plate 130, the first baffle plate 120 and the second baffle plate 130 are respectively fixedly connected to two ends of the winding roller 110, the periphery of the first baffle plate 120 protrudes from the winding roller 110, the periphery of the second baffle plate 130 protrudes from the winding roller 110, the steel cord 200 is wound on the winding roller 110, a first inner scale 121 is arranged on the inner side of the first baffle plate 120, and the extending direction of the first inner scale 121 is parallel to the radial direction of the winding roller 110, so that the first inner scale 121 is used for measuring the winding thickness on the winding roller 110. The second peripheral shield 130 is provided inside with a second inner scale 131, and the extending direction of the second inner scale 131 is parallel to the radial direction of the winding roller 110, so that the second inner scale 131 is used for measuring the winding thickness on the winding roller 110. The steel wire 200 is spirally wound back and forth along the direction from the first baffle plate 120 to the second baffle plate 130, or the steel wire 200 is spirally wound back and forth along the direction from the second baffle plate 130 to the first baffle plate 120, so that the steel wire 200 is uniformly wound on the winding roller 110, and the thickness of each part of the winding roller 110 tends to be consistent. In the present embodiment, the first and second surrounding baffles 120 and 130 are used to block the steel cord 200 wound around the winding roller 110 to prevent the steel cord 200 from sliding out of the winding roller 110.
It should be noted that the calculation of the length of the surplus steel cord 200 from the surplus winding thickness, the diameter of the winding roller 110, the length of the winding roller 110, and the diameter of the steel cord 200 belongs to conventional mathematical knowledge, the diameter of the winding roller 110 is D, the length of the winding roller 110 is L, the surplus winding thickness is h, the diameter of the steel cord 200 is D, and the estimated length a=pi DL (h/D) of the surplus steel cord 200. It will be appreciated that the diameter of the winding roller 110, the length of the winding roller 110, and the diameter of the steel cord 200 are data obtained in advance.
According to the steel rope winding disc based on the steel rope residual weight and the length estimation, an operator reads the winding thickness on the winding roller through the first inner scale or the second inner scale, and then calculates the length and the weight of the steel rope according to the winding thickness, the diameter of the winding roller, the length of the winding roller and the diameter of the steel rope, so that the operator can accurately read the winding thickness on the winding roller, the operator can accurately estimate the length and the weight of the steel rope, and the loss of control rate of the steel rope consumption is reduced.
For the subsequent estimation of data, the utility model only protects the structure and the position connection relation and does not protect the estimation method by referring to the patent application of the utility model with the application number of 201310103058.4 as a conventional means.
Compared with the prior art, the utility model has at least the following advantages:
according to the steel rope winding disc based on the steel rope residual weight and the length estimation, an operator reads the winding thickness on the winding roller through the first inner scale or the second inner scale, and then calculates the length and the weight of the steel rope according to the winding thickness, the diameter of the winding roller, the length of the winding roller and the diameter of the steel rope, so that the operator can accurately read the winding thickness on the winding roller, the operator can accurately estimate the length and the weight of the steel rope, and the loss of control rate of the steel rope consumption is reduced.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. The steel rope winding disc based on steel rope residual weight and length estimation comprises a winding assembly and a steel rope, wherein the winding assembly comprises a winding roller, a first surrounding baffle plate and a second surrounding baffle plate, the first surrounding baffle plate and the second surrounding baffle plate are respectively and fixedly connected with two ends of the winding roller, the periphery of the first surrounding baffle plate protrudes from the winding roller, the periphery of the second surrounding baffle plate protrudes from the winding roller, the steel rope is wound on the winding roller,
the inner side of the first surrounding baffle plate is provided with a first inner scale, the extending direction of the first inner scale is parallel to the radial direction of the winding roller, the inner side of the second surrounding baffle plate is provided with a second inner scale, and the extending direction of the second inner scale is parallel to the radial direction of the winding roller;
the steel rope is spirally wound along the direction from the first surrounding baffle plate to the second surrounding baffle plate in a reciprocating mode, or the steel rope is spirally wound along the direction from the second surrounding baffle plate to the first surrounding baffle plate in a reciprocating mode.
2. The steel cord winding disc based on steel cord residual weight and length estimation according to claim 1, wherein said first inner scale is a coating structure.
3. The steel cord winding disc based on steel cord residual weight and length estimation according to claim 1, wherein said second inner scale is a coating structure.
4. The steel cord winding disc based on steel cord residual weight and length estimation according to claim 1, wherein said first inner scale is a groove structure.
5. The steel cord winding disc based on steel cord residual weight and length estimation according to claim 1, wherein said second inner scale is a groove structure.
6. A steel cord winding disc based on steel cord residual weight and length estimation according to claim 1, characterized in that the outer side of said first apron is provided with a first outer scale, the extension direction of which is parallel to the radial direction of said winding roller.
7. The steel cord winding disc based on steel cord residual weight and length estimation according to claim 6, wherein said first surrounding barrier is provided with a first clearance hole, the extension direction of said first clearance hole is parallel to the radial direction of said winding roller, and said first outer scale coincides with the edge of said first clearance hole.
8. A steel cord winding disc based on steel cord residual weight and length estimation according to claim 1, characterized in that the outer side of said second peripheral wall is provided with a second outer graduation, the extension direction of said second outer graduation being parallel to the radial direction of said winding roller.
9. The steel cord winding disc based on steel cord residual weight and length estimation according to claim 8, wherein said second enclosure plate is provided with a second clearance hole, the extension direction of said second clearance hole is parallel to the radial direction of said winding roller, and said second outer scale coincides with the edge of said second clearance hole.
10. A winding device comprising the steel rope winding disc based on the steel rope residual weight and length estimation as claimed in any one of claims 1 to 9, further comprising a driving motor, the winding roller being sleeved on a power output shaft of the driving motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320726180.6U CN220449410U (en) | 2023-03-21 | 2023-03-21 | Steel rope winding disc and winding device based on steel rope residual weight and length estimation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320726180.6U CN220449410U (en) | 2023-03-21 | 2023-03-21 | Steel rope winding disc and winding device based on steel rope residual weight and length estimation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220449410U true CN220449410U (en) | 2024-02-06 |
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ID=89735164
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320726180.6U Active CN220449410U (en) | 2023-03-21 | 2023-03-21 | Steel rope winding disc and winding device based on steel rope residual weight and length estimation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220449410U (en) |
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2023
- 2023-03-21 CN CN202320726180.6U patent/CN220449410U/en active Active
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