CN220437511U - Concrete pump pipe square measuring device - Google Patents
Concrete pump pipe square measuring device Download PDFInfo
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- CN220437511U CN220437511U CN202322082293.XU CN202322082293U CN220437511U CN 220437511 U CN220437511 U CN 220437511U CN 202322082293 U CN202322082293 U CN 202322082293U CN 220437511 U CN220437511 U CN 220437511U
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- concrete pump
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- 239000000523 sample Substances 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 description 12
- 238000012545 processing Methods 0.000 description 9
- 238000005266 casting Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000013459 approach Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Landscapes
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model provides a concrete pump pipe square metering device, which belongs to the technical field of concrete pump pipe square metering and comprises a measuring end and an on-duty terminal, wherein the measuring end is arranged on a detecting pipe and is in wireless connection with the on-duty terminal, the measuring end comprises a plurality of measuring probes, a counter, a controller, a wireless transmitting module and a display screen, the measuring probes are arranged on the detecting pipe, each measuring probe is connected with one counter, and the counter, the wireless transmitting module and the display screen are all connected with the controller. The utility model can well control the amount of the incoming concrete, also prevent the problems of lack of the incoming concrete, improve the management force, save and control the cost, and set the cleaning port, can avoid the situation that the concrete has allowance to coagulate, so that the blade runner can not rotate, and meanwhile, the remote end can know the real-time situation of pouring in real time, and can realize the end metering, and the metering is more reasonable and accurate.
Description
Technical Field
The utility model relates to the technical field of concrete pump pipe square quantity measurement, in particular to a concrete pump pipe square quantity measurement device.
Background
Commercial concrete is usually used for urban concrete casting, and the weighing of each truck is generally used for measuring and controlling the amount of cast-in-place concrete at a construction site, but the cost for installing the wagon balance at the construction site is high, the occupied area is inconvenient to count and the operation is troublesome.
The Chinese patent with the bulletin number of CN115717479A discloses a construction site concrete metering system and a digital construction method, wherein the system comprises a computer system, a plurality of pump trucks, a plurality of metering devices and a concrete mixing transport vehicle; the pump truck is fixed at each pouring point of the construction site; the computer system is in signal connection with each pump truck, metering equipment and a concrete mixing transport truck; the computer system comprises a pouring information database and an approach information database; the casting information database comprises casting records, and the fields of the casting records comprise casting point numbers, pump truck numbers, metering equipment numbers, vehicle numbers, concrete casting quantity and completion states; the approach information database comprises an approach record, and the fields of the approach record comprise a vehicle number, a delivery volume and a current state. The system measures at a concrete mixing plant, but does not measure the concrete on the arrival site, and the concrete is likely to be lost in the middle, so that a concrete pump pipe square metering device needs to be designed.
Disclosure of Invention
The utility model aims to provide a concrete pump pipe square quantity measuring device which solves the technical problems that the existing concrete pouring cannot monitor the concrete square quantity in real time and cannot check the concrete square quantity of the on-site approach. And provide the warning early warning of the square quantity of pouring to can fine control the entering concrete square quantity, also prevent to stop entering concrete and lack two problems, improve the management dynamics, practice thrift and control cost.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a concrete pump pipe square volume metering device, includes measurement end and terminal on duty, and the measurement end sets up on the detecting tube, measurement end and terminal wireless connection on duty, and the measurement end includes a plurality of measurement probe, counter, controller, wireless transmission module and display screen, and a plurality of measurement probe sets up on the detecting tube, and every measurement probe all is connected with a counter, and counter, wireless transmission module and display screen all are connected with the controller.
Further, the measuring end further comprises an alarm and an input module, and the alarm and the input module are connected with the controller.
Further, a plurality of measuring probes are arranged on the same circular ring of the detection tube, and a plurality of measuring probes are arranged in an equal radian mode.
Further, the measuring probe comprises a sealing shell and a blade rotating wheel, the sealing shell is sealed on the detecting tube, the blade rotating wheel is arranged in the sealing shell and is communicated with the detecting tube, the blade rotating wheel protrudes out of the inner side wall of the detecting tube, and the blade rotating wheel is connected with the counter.
Further, the on-duty terminal comprises a wireless receiving module, an on-duty terminal exchange equipment input port, an on-duty terminal display screen and an on-duty terminal alarm, wherein the wireless receiving module is in wireless connection with the wireless transmitting module, and the on-duty terminal exchange equipment input port, the on-duty terminal display screen and the on-duty terminal alarm are all connected with the wireless receiving module.
Further, the detection pipe is connected with the pump pipe by arranging a pump pipe clamp.
Further, be provided with the wash hole on the seal housing, the card is equipped with the sealing plug on the wash hole, when carrying the measurement concrete, the sealing plug is plugged into sealedly, after carrying the measurement, opens the sealing plug and uses the high-pressure squirt to wash the blade runner.
Due to the adoption of the technical scheme, the utility model has the following beneficial effects:
the utility model can well control the amount of the incoming concrete, also prevent the problems of lack of the incoming concrete, improve the management force, save and control the cost, and set the cleaning port, can avoid the situation that the concrete has allowance to coagulate, so that the blade runner can not rotate, and meanwhile, the remote end can know the real-time situation of pouring in real time, and can realize the end metering, and the metering is more reasonable and accurate.
Drawings
FIG. 1 is a schematic diagram of a detection end module of the device of the present utility model;
FIG. 2 is a schematic diagram of an on-duty terminal module of the present utility model;
FIG. 3 is a schematic view of the structure of the device of the present utility model;
FIG. 4 is a schematic view of the internal structure of the measuring probe of the present utility model;
FIG. 5 is a schematic view of the internal structure of the other side of the measuring probe of the present utility model.
In the drawings, a 1-measuring probe, a 2-counter, a 3-controller, a 4-wireless transmitting module, a 5-display screen, a 6-alarm, a 7-input module, an 8-detection end power supply, a 9-duty terminal power supply, a 10-wireless receiving module, an 11-duty terminal exchange equipment input port, a 12-duty terminal display screen, a 13-duty terminal alarm, a 14-detection tube, a 15-pump tube, a 16-pump tube clamp and a 17-blade rotating wheel are arranged.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be further described in detail below by referring to the accompanying drawings and by illustrating preferred embodiments. It should be noted, however, that many of the details set forth in the description are merely provided to provide a thorough understanding of one or more aspects of the utility model, and that these aspects of the utility model may be practiced without these specific details.
As shown in fig. 1-5, a concrete pump pipe square metering device comprises a measuring end and a duty terminal, wherein the measuring end is arranged on a detecting pipe 14 and is in wireless connection with the duty terminal, the measuring end comprises a plurality of measuring probes 1, a counter 2, a controller 3, a wireless transmitting module 4 and a display screen 5, the measuring probes 1 are arranged on the detecting pipe 14, each measuring probe 1 is connected with one counter 2, and the counter 2, the wireless transmitting module 4 and the display screen 5 are all connected with the controller 3. The controller 3 is the minimum system of STC52 singlechip, realizes count and simple operation and obtains the square quantity of concrete.
For accurate measurement, a certain amount of concrete is selected to pass, the number of turns of the blade wheel 17 is counted, a specific flow speed can be determined according to time, and a specific counted amount can be known according to time.
The detecting pipe 14, which is installed at the front end of the pump pipe and is the main body of the whole measuring front end, is connected with the concrete pump pipe by the fastening hoop, and the concrete flows out from the pump pipe, and the flow measuring head, the electronic counter, the calculating and processing system, the exchange setting input port, the alarm, the display screen, the wireless transmitter and the like are installed on the pump pipe, so that the measuring system can be directly operated. The pump pipe is about one meter long, and the measuring head is 0.5 meter away from the concrete outlet, so that the concrete in the pipe at the measuring position is ensured to be filled in the pipe, and the measuring accuracy is ensured.
Flow measuring head: the flow measuring head is arranged on the front end detecting tube of the pump tube, is arranged around the front end detecting tube of the pump tube, is three in number, is arranged around 120 degrees, and respectively and simultaneously measures the flow of concrete. The flow measuring head is provided with a runner blade, the runner blade is perpendicular to the wall of the concrete pipe and protrudes inwards, when concrete flows through the runner blade, the runner blade can be driven to rotate by the concrete, the runner blade is connected with an electronic counter, and the electronic counter records the rotation times of the runner blade.
In the embodiment of the utility model, the measuring end further comprises an alarm 6 and an input module 7, and the alarm 6 and the input module 7 are connected with the controller 3. An electronic counter: the electronic counter is connected with the runner blade and records the rotation times of the runner blade.
Exchange setting input port (input module): the measuring system is arranged at the input end of the pump pipe front end detecting pipe computing and processing system, and is mainly set by man-machine exchange data, because the measuring quantity connected with the runner blade by the electronic counter is an adjustable value, the measuring precision and the measuring value can be input and calibrated through the exchange setting input port, so that the measured value is consistent with the actual value, and meanwhile, the alarm value of the concrete quantity can be set.
An alarm: the detection tube is arranged at the front end of the pump tube and alarms the alarm value of the concrete volume set by the exchange setting input port. After the pouring party quantity is set, the sound and light alarm is carried out before the party quantity is reached, so that the on-site personnel is reminded to control the party quantity, and whether the total concrete party quantity accords with the actual party quantity in the alarm process can be checked.
In the embodiment of the utility model, a plurality of measuring probes 1 are arranged on the same circular ring of the detection tube 14, and a plurality of measuring probes 1 are arranged in equal radian.
In the embodiment of the utility model, the measuring probe 1 comprises a sealing shell and a blade rotating wheel 17, the sealing shell is sealed on the detecting tube 14, the blade rotating wheel 17 is arranged in the sealing shell, the blade rotating wheel 17 is communicated with the detecting tube 14, the blade rotating wheel 17 protrudes out of the inner side wall of the detecting tube 14, and the blade rotating wheel 17 is connected with the counter 2.
And (3) a display screen: the detection tube is arranged at the front end of the pump tube and is used for displaying the related settings of the exchange setting input port.
A wireless transmitter: the detection tube is arranged at the front end of the pump tube, and the relevant setting and parameters of the exchange setting input port are transmitted to the background command place through wireless transmission, so that the parameter of the on-site concrete pouring condition can be known at the command place and the adjustment command can be carried out.
A wireless receiver: the device is arranged at the background command equipment, receives data transmitted by the front end detection tube of the front end pump tube through wireless transmission, and transfers the data to the exchange setting input port (2 ports) for processing.
Switching setting input port (2 ports): the wireless receiver is arranged at the background command equipment, receives the data of the wireless receiver for operation and setting, and has the same function as the exchange setting input port.
And (3) a power supply: the front-end power supply provides electric energy for the front-end equipment and uses a lithium battery. The back-end power supply provides electric energy for the back-end equipment, and a lithium battery or a command place power supply is used.
In the embodiment of the utility model, the on-duty terminal comprises a wireless receiving module 10, an on-duty terminal exchange equipment input port 11, an on-duty terminal display screen 12 and an on-duty terminal alarm 13, wherein the wireless receiving module 10 is in wireless connection with the wireless transmitting module 4, and the on-duty terminal exchange equipment input port 11, the on-duty terminal display screen 12 and the on-duty terminal alarm 13 are all connected with the wireless receiving module 10.
In the embodiment of the utility model, the detection tube 14 is connected with the pump tube 15 by arranging a pump tube clamp 16.
In the embodiment of the utility model, the cleaning hole is arranged on the sealing shell, the sealing plug is clamped on the cleaning hole, when the concrete is conveyed and metered, the sealing plug is plugged into the sealing plug, and after the concrete is conveyed and metered, the sealing plug is opened to clean the blade rotating wheel 17 by using the high-pressure water gun.
The measuring process is as follows:
step 1: the detection tube at the front end of the pump tube is arranged at the pump of the site concrete pouring, and the measuring end is arranged;
step 2: and (3) switching on a power supply of the measuring end to pump on-site concrete, wherein the concrete drives the runner blades through a detection pipe at the front end of the pump pipe, and the runner blades are connected through an electronic counter to process, calculate and analyze data of the electronic counter. The calculation and processing system calculates the data transmitted by the electronic counter, mainly analyzes the rotation times of the runner blades, calculates the volume of the concrete passing through by the rotation times of the runner blades, calculates the flow rate by passing time, and averages the data transmitted by the three electronic counters and the runner blades to determine accurate data such as concrete flow. Finally, the total passing amount of the concrete, the flow rate of the concrete, the casting time and other reference data are obtained through calculation processing of a calculation and processing system. The calibration method comprises the following steps: weighing the concrete to be poured to obtain a preparation amount, pumping the concrete through recorded parameters (such as the total rotation number of the rotating wheel, and the like), performing corresponding setting, and setting the total rotation number of the rotating wheel of each concrete, thereby calibrating the actual pouring. (the data of the process design and the running program are well known programs, data acquisition and data simple statistical calculation).
Step 3: before metering, carrying out data zero clearing and setting pouring alarm values through an input module 7;
step 4: after the pouring square quantity reaches a set alarm value, the alarm acts to give an alarm;
step 5: stopping pumping concrete, and checking and adjusting the amount of the concrete in the field;
step 6: in the metering process, the front end of the pump pipe front end detection pipe and the background of the command place are set and operated through the exchange setting input module 7 and the exchange setting input port, so that the real-time square quantity and flow velocity of concrete pouring can be known at any time;
step 7: after pouring, the blade runner 17 is cleaned through the cleaning holes by using the high-pressure water gun, so that later coagulation is avoided.
And (3) a controller: the system is connected with the electronic counter, and processes, calculates and analyzes the data of the electronic counter. The calculation and processing system calculates the data transmitted by the electronic counter, mainly analyzes the rotation times of the runner blades, calculates the volume of the concrete passing through by the rotation times of the runner blades, calculates the flow rate by passing time, and averages the data transmitted by the three electronic counters and the runner blades to determine accurate data such as concrete flow. Finally, the total passing amount of the concrete, the flow rate of the concrete, the casting time and other reference data are obtained through calculation processing of a calculation and processing system.
The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model.
Claims (6)
1. A concrete pump pipe square measuring device is characterized in that: including measuring end and terminal on duty, measuring end sets up on detecting tube (14), measuring end and terminal wireless connection on duty, measuring end include a plurality of measuring probe (1), counter (2), controller (3), wireless transmission module (4) and display screen (5), a plurality of measuring probe (1) set up on detecting tube (14), every measuring probe (1) all is connected with a counter (2), wireless transmission module (4) and display screen (5) all are connected with controller (3).
2. The concrete pump pipe square measuring device according to claim 1, wherein: the measuring end further comprises an alarm (6) and an input module (7), and the alarm (6) and the input module (7) are connected with the controller (3).
3. The concrete pump pipe square measuring device according to claim 1, wherein: the measuring probes (1) are arranged on the same circular ring of the detecting tube (14), and the measuring probes (1) are arranged in an equal radian mode.
4. A concrete pump pipe square measuring device according to claim 3, characterized in that: the measuring probe (1) comprises a sealing shell and a blade rotating wheel (17), the sealing shell is sealed on the detecting tube (14), the blade rotating wheel (17) is arranged in the sealing shell, the blade rotating wheel (17) is communicated with the detecting tube (14), the blade rotating wheel (17) protrudes out of the inner side wall of the detecting tube (14), and the blade rotating wheel (17) is connected with the counter (2).
5. The concrete pump pipe square measuring device according to claim 1, wherein: the on-duty terminal comprises a wireless receiving module (10), an on-duty terminal exchange equipment input port (11), an on-duty terminal display screen (12) and an on-duty terminal alarm (13), wherein the wireless receiving module (10) is in wireless connection with the wireless transmitting module (4), and the on-duty terminal exchange equipment input port (11), the on-duty terminal display screen (12) and the on-duty terminal alarm (13) are all connected with the wireless receiving module (10).
6. The concrete pump pipe square measuring device according to claim 1, wherein: the detection pipe (14) is connected with the pump pipe (15) by arranging a pump pipe clamp (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322082293.XU CN220437511U (en) | 2023-08-03 | 2023-08-03 | Concrete pump pipe square measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322082293.XU CN220437511U (en) | 2023-08-03 | 2023-08-03 | Concrete pump pipe square measuring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220437511U true CN220437511U (en) | 2024-02-02 |
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ID=89695154
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322082293.XU Active CN220437511U (en) | 2023-08-03 | 2023-08-03 | Concrete pump pipe square measuring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220437511U (en) |
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2023
- 2023-08-03 CN CN202322082293.XU patent/CN220437511U/en active Active
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