CN220425642U - Brake block electrostatic spraying device - Google Patents

Brake block electrostatic spraying device Download PDF

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Publication number
CN220425642U
CN220425642U CN202321914342.5U CN202321914342U CN220425642U CN 220425642 U CN220425642 U CN 220425642U CN 202321914342 U CN202321914342 U CN 202321914342U CN 220425642 U CN220425642 U CN 220425642U
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CN
China
Prior art keywords
fixedly arranged
operation cabinet
brake pad
plate
spraying device
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Active
Application number
CN202321914342.5U
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Chinese (zh)
Inventor
于文虎
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Hengshui Tongda Brake Material Co ltd
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Hengshui Tongda Brake Material Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

The utility model relates to the technical field of brake pad production equipment, and provides a brake pad electrostatic spraying device which comprises a main body mechanism, wherein the main body mechanism comprises an operation cabinet, a placing mechanism is fixedly arranged in the middle of the inside of the operation cabinet, a spraying mechanism is fixedly arranged at the top of the inside of the operation cabinet, and a cleaning mechanism is fixedly arranged at the top of the operation cabinet; the spraying mechanism includes: the fixed plate is arranged at the top of the inside of the operation cabinet, two embedded grooves are fixedly arranged at two sides of the bottom of the fixed plate, and the embedded plates are movably connected in the embedded grooves. According to the utility model, the embedded plates slide left and right in the two embedded grooves, the height is adjusted through the electric telescopic rods, and the rotating shafts are driven to rotate, so that the four spraying guns at the bottom of the supporting plate are driven to rotate and move and adjust the height, and the angle of the spraying opening is adjusted through the rotation of the mounting rotating shafts, so that the problem of poor side surface spraying effect of the brake block is avoided.

Description

Brake block electrostatic spraying device
Technical Field
The utility model relates to the technical field of brake pad production equipment, in particular to an electrostatic spraying device for a brake pad.
Background
In recent years, electrostatic spraying technology is widely used in the manufacturing industry of automobile brake pads, wherein powder paint is adsorbed on a workpiece by utilizing a corona discharge phenomenon, and electrostatic spraying refers to a coating method for enabling atomized paint to be negatively charged under the action of a high-voltage direct current electric field by utilizing a corona discharge principle and to be adsorbed on the surface of a positively charged substrate for discharge. The electrostatic spraying equipment consists of a spray gun, a spray cup, an electrostatic spraying high-voltage power supply and the like.
The existing references are: CN215507345U, which discloses an electrostatic spraying device for disc brake pads, comprises: the top plate is symmetrically provided with two bases, vertical rods are fixed at four corners between the top plate and the bases, two U-shaped frames are symmetrically arranged between the two bases, and a movable plate is fixed at the bottom of each U-shaped frame; the spraying device is arranged at the inner side of the U-shaped frame; the translation mechanism is arranged at the bottom of the top plate and used for driving the two U-shaped frames to move close to or away from each other; the driving mechanism is arranged on the back of the U-shaped frame and used for driving the spraying device to move along the U-shaped frame, under the action of the translation mechanism, the two U-shaped frames are enabled to drive the spraying device to spray the brake pad in opposite directions, under the action of the driving mechanism, the spraying device is driven to slide along the inside of the U-shaped frame, surrounding type spraying is carried out on the brake pad, and under the action of the supporting mechanism, the spraying device is driven to rotate through reciprocating pushing, so that the side plate of the brake pad is sprayed in a reciprocating mode.
According to the electrostatic spraying device for the brake pad, the spraying device is led to spray the brake pad oppositely through the two U-shaped frames, the spraying device is driven to slide along the inside of the U-shaped frames under the action of the driving mechanism, surrounding type spraying is carried out on the brake pad, and the spraying device is driven to rotate in a reciprocating manner under the action of the supporting mechanism, so that the side plate of the brake pad is sprayed in a reciprocating manner.
Disclosure of Invention
The utility model provides a brake pad electrostatic spraying device, which solves the problem of poor slow-down spray painting effect in the related art.
The technical scheme of the utility model is as follows:
the brake pad electrostatic spraying device comprises a main body mechanism, wherein the main body mechanism comprises an operation cabinet, a placing mechanism for fixing a brake pad is fixedly arranged in the middle of the inside of the operation cabinet, a spraying mechanism for spraying the brake pad is fixedly arranged at the top of the inside of the operation cabinet, and a cleaning mechanism for cleaning the brake pad is fixedly arranged at the top of the operation cabinet;
four gaskets for buffering are fixedly arranged at the bottom of the operation cabinet, universal wheels for moving are fixedly arranged at the bottom of the gaskets, a collecting tank for collecting cleaning water is fixedly arranged at the bottom of the interior of the operation cabinet, and a water outlet for discharging water flow is fixedly arranged in the middle of the collecting tank;
the spraying mechanism includes: the fixed plate is arranged at the top of the inside of the operation cabinet, two embedded grooves for fixing are fixedly arranged at two sides of the bottom of the fixed plate, the embedded plates for moving are movably connected in the embedded grooves, a sliding plate for connecting is fixedly arranged at the bottom of the embedded plates, and an electric telescopic rod for adjusting the height to rise and fall is fixedly arranged at the bottom of the sliding plate;
the cleaning mechanism includes: the connecting pipe is arranged at the top of the operation cabinet, an access port for accessing the water pipes is fixedly arranged at one side of the connecting pipe, and a fixing ring for fixing the two water pipes is fixedly arranged outside the access port.
Preferably, two heating lamp tubes are fixedly arranged on two sides of the inner top of the operation cabinet, two overturning buckles are fixedly arranged on one side of the operation cabinet, a sealing door is fixedly arranged on one side of each overturning buckle, a sealing plate is fixedly arranged on one side of each sealing door, and the heating lamp tubes are parts for drying the cleaned brake pads and drying the sprayed brake pads.
Preferably, the placement mechanism includes: install in two mounting panels of both sides in the middle of the operation cabinet is inside, one side fixed mounting of mounting panel has five recesses, the recess is the structure that is used for fixing placing the board.
Preferably, the inside swing joint of recess has places the board, place the centre fixed mounting of board and have the iron mesh, place one side fixed mounting of board and have the handle, the iron mesh is the structure that is used for placing the brake block, is convenient for wash the stoving to the brake block.
Preferably, the spraying mechanism further comprises: the bottom fixed mounting of electric telescopic handle has the drive pivot, the bottom fixed mounting of drive pivot has the backup pad, electric telescopic handle is the structure that is used for adjusting backup pad height, the drive pivot is the structure that is used for carrying the backup pad to rotate.
Preferably, four spraying guns are fixedly arranged around the bottom of the supporting plate, a high-voltage electrostatic generator is fixedly arranged on one side of each spraying gun, connecting blocks are fixedly arranged on two sides of the bottom of each spraying gun, and each high-voltage electrostatic generator is a part for generating static electricity, so that sprayed liquid is automatically adsorbed onto a brake pad with the static electricity.
Preferably, the middle swing joint of connecting block has the installation pivot, one side fixed mounting of installation pivot has the sprayer, one side fixed mounting of sprayer has the jet orifice, the installation pivot is the structure that is used for rotating the sprayer angle, is convenient for spray the brake block, avoids appearing the side and sprays the condition that can't arrive.
Preferably, the cleaning mechanism further comprises: two flow dividing valves are fixedly arranged on two sides of the connecting pipe, two water outlet pipes are fixedly arranged at the bottoms of the flow dividing valves, a spray head is fixedly arranged at the bottoms of the water outlet pipes, the flow dividing valves are used for respectively conveying water flow to the two water outlet pipes, and the spray head is a part for spraying the water flow, so that all brake pads can be conveniently cleaned.
The working principle and the beneficial effects of the utility model are as follows:
1. according to the utility model, the supporting plate moves left and right by sliding the embedded plates left and right in the two embedded grooves, the height of the supporting plate is regulated by the electric telescopic rod, the supporting plate is driven to rotate by the driving rotating shaft, so that the four spraying guns at the bottom of the supporting plate are driven to rotate and move and regulate the height, the spraying of the brake pad is facilitated, the angle of the spraying opening is regulated by the rotation of the mounting rotating shaft, the problem that the spraying liquid is condensed into water drops due to repeated spraying at the same position, the problem of poor side surface spraying effect of the brake pad is avoided, the practicability of the electrostatic spraying device for the brake pad is improved, and the working efficiency of the electrostatic spraying device for the brake pad is also improved;
2. according to the utility model, external water is connected into the inlet, water is input into the water outlet pipe through the flow dividing valve, sprayed out from the spray head, the brake pad is cleaned, uneven spray painting caused by dust and impurities attached to the surface of the brake pad is avoided, the success rate of spray painting of the brake pad electrostatic spraying device is improved, the brake pad is dried through the two heating lamps, water drops after spray painting caused by water drops attached to the convenient surface of the brake pad are avoided, and the practicability of the brake pad electrostatic spraying device is improved.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the main mechanism structure of the present utility model;
FIG. 3 is a schematic view of the placement mechanism of the present utility model;
FIG. 4 is a schematic view of the structure of the spraying mechanism of the present utility model;
FIG. 5 is a schematic view showing the overall structure of the cleaning mechanism of the present utility model.
In the figure: 1. an operation cabinet; 101. a gasket; 102. a universal wheel; 103. a collection tank; 104. a water outlet; 105. heating the lamp tube; 106. a turnover buckle; 107. sealing the door; 108. a sealing plate; 2. a mounting plate; 201. a groove; 202. placing a plate; 203. an iron net; 204. a handle; 3. a fixing plate; 301. an embedding groove; 302. an embedded plate; 303. a sliding plate; 304. an electric telescopic rod; 305. driving the rotating shaft; 306. a support plate; 307. a spray gun; 308. a high voltage electrostatic generator; 309. a connecting block; 310. installing a rotating shaft; 311. an ejector; 312. an ejection port; 4. a connecting pipe; 401. an access port; 402. a fixing ring; 403. a diverter valve; 404. a water outlet pipe; 405. a spray head.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
As shown in fig. 1 to 3, the embodiment proposes a main body mechanism, the main body mechanism comprises an operation cabinet 1, four gaskets 101 are fixedly installed at the bottom of the operation cabinet 1, universal wheels 102 are fixedly installed at the bottom of the gaskets 101, a collecting tank 103 is fixedly installed at the bottom of the interior of the operation cabinet 1, and a water outlet 104 is fixedly installed in the middle of the collecting tank 103; two heating lamp tubes 105 are fixedly arranged on two sides of the inner top of the operation cabinet 1, two overturning buckles 106 are fixedly arranged on one side of the operation cabinet 1, a sealing door 107 is fixedly arranged on one side of each overturning buckle 106, and a sealing plate 108 is fixedly arranged on one side of each sealing door 107.
In this embodiment, the main body mechanism is a main body structure for the electrostatic spraying device for a brake pad, the universal wheel 102 is a moving structure for the electrostatic spraying device for a brake pad, and the heating lamp tube 105 is a structure for drying a brake pad, so that the practicability and the spray-painting uniformity of the electrostatic spraying device for a brake pad are improved.
The inside middle fixed mounting of operation cabinet 1 has placement machine constructs, placement machine constructs includes: the two mounting plates 2 are arranged on two sides of the middle inside the operation cabinet 1, and five grooves 201 are fixedly arranged on one side of each mounting plate 2.
The inside swing joint of recess 201 has place board 202, place the centre fixed mounting of board 202 has iron net 203, place one side fixed mounting of board 202 has handle 204.
In this embodiment, the placing mechanism is a structure for placing the brake pad by the brake pad electrostatic spraying device, the iron net 203 is of a net structure, so as to be convenient for discharging water for cleaning the brake pad, and avoid the problem that the liquid sprayed by the sprayer 311 stays above the placing plate 202 to cause uneven spraying of the brake pad.
The inside top fixed mounting of operation cabinet 1 has spraying mechanism, spraying mechanism includes: the fixed plate 3 is arranged at the top of the inside of the operation cabinet 1, two embedded grooves 301 are fixedly arranged at two sides of the bottom of the fixed plate 3, an embedded plate 302 is movably connected in the embedded grooves 301, a sliding plate 303 is fixedly arranged at the bottom of the embedded plate 302, and an electric telescopic rod 304 is fixedly arranged at the bottom of the sliding plate 303; the spraying mechanism further includes: the bottom of the electric telescopic rod 304 is fixedly provided with a driving rotating shaft 305, and the bottom of the driving rotating shaft 305 is fixedly provided with a supporting plate 306.
Four spray guns 307 are fixedly arranged around the bottom of the supporting plate 306, a high-voltage electrostatic generator 308 is fixedly arranged on one side of the spray guns 307, and connecting blocks 309 are fixedly arranged on two sides of the bottom of the spray guns 307.
The middle of the connecting block 309 is movably connected with a mounting rotating shaft 310, an ejector 311 is fixedly arranged on one side of the mounting rotating shaft 310, and an injection port 312 is fixedly arranged on one side of the ejector 311.
In this embodiment, the spraying mechanism is a structure for spraying the brake pad by using the brake pad electrostatic spraying device, the die-line electric telescopic rod 304 is three-section telescopic and is used for adjusting the height of the support plate 306, the driving rotating shaft 305 is used for driving the support plate 306 to rotate at a constant speed, the angle of the injector 311 is adjusted by rotating the mounting rotating shaft 310 between the two connecting blocks 309, the practicability of the brake pad electrostatic spraying device is improved, and the situation that the spray liquid forms water drops due to uneven spraying and fixed-point spraying is avoided.
Example 2
As shown in fig. 1, 3 and 4, based on the same concept as that of the above embodiment 1, the present embodiment further proposes a main body mechanism, where the main body mechanism includes an operation cabinet 1, a spraying mechanism is fixedly installed at the top of the interior of the operation cabinet 1, and a cleaning mechanism is fixedly installed at the top of the operation cabinet 1;
four gaskets 101 are fixedly arranged at the bottom of the operation cabinet 1, universal wheels 102 are fixedly arranged at the bottom of the gaskets 101, a collecting tank 103 is fixedly arranged at the bottom of the operation cabinet 1, and a water outlet 104 is fixedly arranged in the middle of the collecting tank 103;
the spraying mechanism includes: the fixed plate 3 is arranged at the top of the inside of the operation cabinet 1, two embedded grooves 301 are fixedly arranged at two sides of the bottom of the fixed plate 3, an embedded plate 302 is movably connected in the embedded grooves 301, a sliding plate 303 is fixedly arranged at the bottom of the embedded plate 302, and an electric telescopic rod 304 is fixedly arranged at the bottom of the sliding plate 303;
the cleaning mechanism includes: the connecting pipe 4 is arranged at the top of the operation cabinet 1, an access port 401 is fixedly arranged at one side of the connecting pipe 4, and a fixing ring 402 is fixedly arranged outside the access port 401.
Two heating lamp tubes 105 are fixedly arranged on two sides of the inner top of the operation cabinet 1, two overturning buckles 106 are fixedly arranged on one side of the operation cabinet 1, a sealing door 107 is fixedly arranged on one side of each overturning buckle 106, and a sealing plate 108 is fixedly arranged on one side of each sealing door 107.
The spraying mechanism further includes: the bottom of the electric telescopic rod 304 is fixedly provided with a driving rotating shaft 305, and the bottom of the driving rotating shaft 305 is fixedly provided with a supporting plate 306.
Four spray guns 307 are fixedly arranged around the bottom of the supporting plate 306, a high-voltage electrostatic generator 308 is fixedly arranged on one side of the spray guns 307, and connecting blocks 309 are fixedly arranged on two sides of the bottom of the spray guns 307.
The device is characterized in that a mounting rotating shaft 310 is movably connected in the middle of the connecting block 309, an ejector 311 is fixedly arranged on one side of the mounting rotating shaft 310, and an injection port 312 is fixedly arranged on one side of the ejector 311.
The cleaning mechanism is characterized by further comprising two diverter valves 403 fixedly arranged on two sides of the connecting pipe 4, two water outlet pipes 404 are fixedly arranged at the bottoms of the diverter valves 403, and a spray head 405 is fixedly arranged at the bottoms of the water outlet pipes 404
In this embodiment, wiper mechanism is the structure that is used for this brake block electrostatic spraying device to wash the brake block, and the shunt valve 403 is the structure that is used for carrying out the reposition of redundant personnel to rivers, and shower nozzle 405 is the structure that is used for spraying rivers and washs the brake block, has avoided the inhomogeneous condition of spraying appears in the brake block because of brake block surface adhesion dust and impurity when spraying the brake block, has improved this brake block electrostatic spraying device's practicality.
Working principle: first, the working principle is as follows: firstly, the sealing door 107 is opened through four universal wheels 102 at the bottom, the handle 204 is pulled, the placing plate 202 slides in the groove 201 to pull out the placing plate 202, the brake pad is placed above the iron net 203, the placing plate 202 is put back, the sealing door 107 is closed, the sealing plate 108 is utilized to seal, the external water pipe is connected into the inside of the inlet 401, the fixed ring 402 fixes the external inlet, water flows through the inlet 401, the inside of the two flow dividing valves 403 is connected from the connecting pipe 4, the water flows into the water outlet pipe 404 to clean the brake pad after being divided by the flow dividing valves 403, the cleaned sewage is discharged through the water outlet 104 in the collecting tank 103, the brake pad is dried through the two heating lamp tubes 105, the embedded plate 302 slides in the inside of the embedded tank 301 to drive the supporting plate 306 to move left and right, the supporting plate 306 is driven by the electric telescopic rod 304 to stretch three sections to adjust the height, the supporting plate 306 is driven to rotate by driving the rotating shaft 305, the four spray guns 307 at the bottom are driven by the supporting plate 306, water flows are shunted through the inlet 401, the water flows enter the water outlet pipe 404 to spray the brake pad 404 from the spray nozzle 405 to clean the brake pad, the brake pad is sprayed through the two spray nozzles 307, the static spray the static electricity is sprayed into the nozzle 307, the static electricity is sprayed into the nozzle to spray the nozzle to the static electricity is sprayed to be connected to the brake pad through the static electricity is sprayed to the spray the brake pad through the inside of the spray.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. The electrostatic spraying device for the brake pad is characterized by comprising a main body mechanism, wherein the main body mechanism comprises an operation cabinet (1), a placing mechanism is fixedly arranged in the middle of the inside of the operation cabinet (1), a spraying mechanism is fixedly arranged at the top of the inside of the operation cabinet (1), and a cleaning mechanism is fixedly arranged at the top of the operation cabinet (1);
four gaskets (101) are fixedly arranged at the bottom of the operation cabinet (1), universal wheels (102) are fixedly arranged at the bottom of the gaskets (101), a collecting groove (103) is fixedly arranged at the bottom of the operation cabinet (1), and a water outlet (104) is fixedly arranged in the middle of the collecting groove (103);
the spraying mechanism includes: the fixed plate (3) is arranged at the top of the inside of the operation cabinet (1), two embedded grooves (301) are fixedly arranged at two sides of the bottom of the fixed plate (3), an embedded plate (302) is movably connected in the embedded grooves (301), a sliding plate (303) is fixedly arranged at the bottom of the embedded plate (302), and an electric telescopic rod (304) is fixedly arranged at the bottom of the sliding plate (303);
the cleaning mechanism includes: install in connecting pipe (4) at operation cabinet (1) top, one side of connecting pipe (4) fixed mounting has access mouth (401), the outside fixed mounting of access mouth (401) has solid fixed ring (402).
2. The electrostatic spraying device for the brake pad according to claim 1, wherein two heating lamp tubes (105) are fixedly arranged on two sides of the inner top of the operation cabinet (1), two overturning buckles (106) are fixedly arranged on one side of the operation cabinet (1), a sealing door (107) is fixedly arranged on one side of each overturning buckle (106), and a sealing plate (108) is fixedly arranged on one side of each sealing door (107).
3. The brake pad electrostatic spraying device according to claim 1, wherein the placement mechanism comprises: the two mounting plates (2) are arranged on two sides of the middle inside the operation cabinet (1), and five grooves (201) are fixedly arranged on one side of each mounting plate (2).
4. A brake pad electrostatic spraying device according to claim 3, characterized in that a placing plate (202) is movably connected to the inside of the groove (201), an iron net (203) is fixedly installed in the middle of the placing plate (202), and a handle (204) is fixedly installed on one side of the placing plate (202).
5. The brake pad electrostatic spraying device of claim 1, wherein the spraying mechanism further comprises: the bottom of the electric telescopic rod (304) is fixedly provided with a driving rotating shaft (305), and the bottom of the driving rotating shaft (305) is fixedly provided with a supporting plate (306).
6. The electrostatic spraying device for the brake pad according to claim 5, wherein four spraying guns (307) are fixedly installed around the bottom of the supporting plate (306), a high-voltage electrostatic generator (308) is fixedly installed on one side of each spraying gun (307), and connecting blocks (309) are fixedly installed on two sides of the bottom of each spraying gun (307).
7. The electrostatic spraying device for brake pads according to claim 6, wherein a mounting rotating shaft (310) is movably connected to the middle of the connecting block (309), an ejector (311) is fixedly mounted on one side of the mounting rotating shaft (310), and an injection port (312) is fixedly mounted on one side of the ejector (311).
8. The electrostatic spraying device for the brake pad according to claim 1, wherein the cleaning mechanism further comprises two diverter valves (403) fixedly arranged on two sides of the connecting pipe (4), two water outlet pipes (404) are fixedly arranged at the bottoms of the diverter valves (403), and spray heads (405) are fixedly arranged at the bottoms of the water outlet pipes (404).
CN202321914342.5U 2023-07-19 2023-07-19 Brake block electrostatic spraying device Active CN220425642U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321914342.5U CN220425642U (en) 2023-07-19 2023-07-19 Brake block electrostatic spraying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321914342.5U CN220425642U (en) 2023-07-19 2023-07-19 Brake block electrostatic spraying device

Publications (1)

Publication Number Publication Date
CN220425642U true CN220425642U (en) 2024-02-02

Family

ID=89697965

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321914342.5U Active CN220425642U (en) 2023-07-19 2023-07-19 Brake block electrostatic spraying device

Country Status (1)

Country Link
CN (1) CN220425642U (en)

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