CN106166529B - Multifunctional powder sprays platform - Google Patents
Multifunctional powder sprays platform Download PDFInfo
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- CN106166529B CN106166529B CN201610824115.1A CN201610824115A CN106166529B CN 106166529 B CN106166529 B CN 106166529B CN 201610824115 A CN201610824115 A CN 201610824115A CN 106166529 B CN106166529 B CN 106166529B
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- powder
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- coarse powder
- spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/48—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及喷涂设备技术领域,更具体地说,涉及一种多功能粉末喷涂平台。The invention relates to the technical field of spraying equipment, more specifically, to a multifunctional powder spraying platform.
背景技术Background technique
粉末喷涂是用喷粉设备把粉末涂料喷涂到工件的表面,在静电作用下,粉末会均匀的吸附于工件表面,形成粉状的涂层;粉状涂层经过高温烘烤流平固化,变成效果各异的最终涂层;粉末喷涂的喷涂效果在机械强度、附着力、耐腐蚀、耐老化等方面优于喷漆工艺,成本也在同效果的喷漆之下。Powder spraying is to use powder spraying equipment to spray powder coating on the surface of the workpiece. Under the action of static electricity, the powder will be evenly adsorbed on the surface of the workpiece to form a powdery coating; The final coating with different effects; the spraying effect of powder spraying is superior to the spraying process in terms of mechanical strength, adhesion, corrosion resistance, and aging resistance, and the cost is also lower than that of spraying with the same effect.
在供粉装置中,粉末处在一种流化的状态,这是通过压缩空气的作用而实现的,之后粉末通过虹吸作用被高速流动的气流带着,形成粉气混合,经过文丘里粉泵,输粉管,最终到达喷枪上。In the powder supply device, the powder is in a fluidized state, which is achieved by the action of compressed air, and then the powder is carried by the high-speed air flow through the siphon effect, forming a powder-air mixture, and passing through the Venturi powder pump , powder delivery pipe, and finally reach the spray gun.
输送到喷枪上的粉末是可以调控的,具体地说就是可以分别调整粉末和空气的参数,改变出粉量和粉末的雾化状态,从而可以实现不同的涂膜厚度,满足不同产品的需要。供粉装置有充足的能力,即便喷枪的输粉管有50英尺长,也可以提供足够的压力和流量。The powder delivered to the spray gun can be adjusted. Specifically, the parameters of the powder and air can be adjusted separately, the powder output and the atomization state of the powder can be changed, so that different coating thicknesses can be achieved to meet the needs of different products. The powder supply has sufficient capacity to provide adequate pressure and flow even with a 50 foot long powder hose to the gun.
由静电发生装置产生的高电压,低电流使位于喷枪前部的电极针在空气中放电,当粉末经枪头喷嘴喷出的时候,粉末颗粒就带上了电荷,通过静电吸附和气流输送的双重作用而到达已经接地的工件表面。The high voltage and low current generated by the electrostatic generating device make the electrode needle located at the front of the spray gun discharge in the air. When the powder is sprayed out through the nozzle of the gun head, the powder particles are charged, and are transported by electrostatic adsorption and airflow. Double action to reach the grounded workpiece surface.
喷枪能够产生足够的电压以保证最大程度的涂覆效果,最大电压可达100kV,当喷涂内角或深腔部位的时候,喷枪可以有效地克服法拉第笼效应,保证工件各个被要求喷涂的表面都能达到良好的覆盖和均匀的膜厚。The spray gun can generate enough voltage to ensure the maximum coating effect. The maximum voltage can reach 100kV. When spraying inner corners or deep cavities, the spray gun can effectively overcome the Faraday cage effect and ensure that each surface of the workpiece that is required to be sprayed can be sprayed. Achieve good coverage and uniform film thickness.
粉末喷涂利用静电喷涂的原理把干燥粉末状物吸附在金属铝型材上经过200℃以上高温烧烤后粉状物固化成为一层约60微米厚坚固光亮的涂层。使产品表面平整光滑色泽均匀具极强的耐酸性、耐碱性、耐撞性、耐磨损能长期经受强烈紫外辐射和酸雨的侵蚀不出现涂层粉化、褪色、脱落等现象。粉末喷涂铝型材在正常条件下使用寿命达30年。其表面涂层在5-10年内保证不褪色、不变色、不龟裂。其耐候性及而腐蚀性均优于普通铝材颜色多样化。Powder coating uses the principle of electrostatic spraying to absorb the dry powder on the metal aluminum profile. After baking at a high temperature above 200 ℃, the powder solidifies into a solid and bright coating about 60 microns thick. Make the surface of the product smooth and uniform, with strong acid resistance, alkali resistance, crash resistance, wear resistance, and can withstand the erosion of strong ultraviolet radiation and acid rain for a long time without coating powdering, fading, and falling off. Powder sprayed aluminum profiles have a service life of up to 30 years under normal conditions. Its surface coating is guaranteed not to fade, discolor or crack within 5-10 years. Its weather resistance and corrosion resistance are better than ordinary aluminum materials, and its color diversity.
发明内容Contents of the invention
本发明克服了现有技术中的不足,在粉末喷涂的操作过程中,由于粉末喷涂是采用细小的粉末喷涂至待喷涂物体上的,未被喷涂上的粉末则会继续漂浮在空气中,从而对工作环境造成一定的影响,也会危害工作者的身体健康,提供了一种多功能粉末喷涂平台,在喷涂后对喷涂室内漂浮的粉末首先进行一个收集,然后再将已经喷涂完成的部件送出喷涂室,从而避免当部件从喷涂室出来时将喷涂室内的粉末带出。The present invention overcomes the deficiencies in the prior art. During the operation of powder spraying, since powder spraying uses fine powder to spray onto the object to be sprayed, the unsprayed powder will continue to float in the air, thus It will have a certain impact on the working environment and will also endanger the health of workers. A multi-functional powder spraying platform is provided. After spraying, the powder floating in the spraying room is first collected, and then the sprayed parts are sent out. Spray booth, so as to avoid the powder in the spray booth being carried out when the part comes out of the spray booth.
本发明的目的通过下述技术方案予以实现。The purpose of the present invention is achieved through the following technical solutions.
多功能粉末喷涂平台,包括传动装置、喷涂安置架、水洗装置、烘干装置、喷涂装置以及粉末收集装置,在所述传动装置上设置有所述喷涂安置架,所述水洗装置、所述烘干装置、所述喷涂装置和所述粉末收集装置设置在所述传动装置上,所述喷涂装置和所述粉末收集装置一体设置;The multi-functional powder coating platform includes a transmission device, a spraying installation frame, a washing device, a drying device, a spraying device and a powder collection device. The transmission device is provided with the spraying installation frame, the water washing device, the drying The drying device, the spraying device and the powder collecting device are arranged on the transmission device, and the spraying device and the powder collecting device are integrally arranged;
所述传动装置包括传送带、传送带安装底座、齿轮箱、蜗轮箱以及调节护栏,所述传送带安装底座设置在所述传送带两侧,所述齿轮箱均匀的设置在所述传送带安装底座侧面,所述蜗轮箱与所述齿轮箱设置在所述传送带安装底座的同一侧,所述齿轮箱之间通过所述调节护栏相连,所述齿轮箱与所述蜗轮箱通过传动芯轴相连;The transmission device includes a conveyor belt, a conveyor belt mounting base, a gear box, a worm gear box, and an adjustment guardrail. The conveyor belt mounting base is arranged on both sides of the conveyor belt, and the gear box is uniformly arranged on the side of the conveyor belt mounting base. The worm gear box and the gear box are arranged on the same side of the conveyor belt installation base, the gear boxes are connected through the adjustment guardrail, and the gear box and the worm gear box are connected through a transmission mandrel;
所述水洗装置包括水洗室、进水管路、排水管路、加压泵、水洗升降架和水洗器,在所述水洗室内顶端设置有水洗升降架,在所述水洗升降架下方设置有所述水洗器,在所述水洗升降架上方设置有升降器,所述水洗器通过所述进水管路与设置在所述水洗室外侧的所述加压泵相连,在所述水洗室下部设置有收集水槽,在所述收集水槽一侧设置有所述排水管路,所述水洗器包括旋转器、圆形支架、水洗件和水洗管路,所述圆形支架设置在所述水洗升降架下端,在所述圆形支架中部设置有所述旋转器,所述水洗件均匀的设置在所述圆形支架上,在所述水洗件上均匀开设有水洗孔,所述水洗孔与设置在所述水洗件内部的所述水洗管路相连,所述水洗管路与所述进水管路相连;The washing device includes a washing chamber, a water inlet pipeline, a drainage pipeline, a pressurized pump, a washing lifting frame and a washing device, a washing lifting frame is arranged on the top of the washing chamber, and the washing lifting frame is arranged below the washing lifting frame. A water washer, a lifter is arranged above the water washing elevating frame, the water washer is connected to the pressurized pump arranged outside the water washing room through the water inlet pipeline, and a collecting device is arranged at the lower part of the water washing room. A water tank, the drainage pipeline is arranged on one side of the collection tank, the water washer includes a rotator, a circular support, a water washing piece and a water washing pipeline, and the circular support is arranged at the lower end of the water washing lifting frame, The rotator is arranged in the middle of the circular support, the washing parts are evenly arranged on the circular support, and the washing holes are evenly opened on the washing parts, and the washing holes are arranged in the The water washing pipeline inside the water washing piece is connected, and the water washing pipeline is connected to the water inlet pipeline;
所述烘干装置包括烘干室、烘干槽、加热管、温度传感器以及加热电源,所述烘干室与所述水洗室平行设置,在所述烘干室内壁上均匀设置有所述烘干槽,在所述烘干槽内设置有所述加热管,在所述烘干室顶部设置有所述温度传感器,所述加热电源设置在所述烘干室外侧,所述加热电源与所述温度传感器相连;The drying device includes a drying chamber, a drying tank, a heating pipe, a temperature sensor and a heating power supply, the drying chamber is arranged in parallel with the washing chamber, and the drying A dry tank, the heating pipe is arranged in the drying tank, the temperature sensor is arranged on the top of the drying chamber, the heating power supply is arranged outside the drying chamber, and the heating power supply is connected to the drying chamber. connected to the temperature sensor;
所述喷涂装置包括喷涂室、升降装置、传送装置、细粉喷涂装置和粗粉喷涂装置,所述喷涂室设置在所述烘干室后方,且所述喷涂室与所述烘干室平行设置,在所述喷涂室顶端设置有所述升降装置,在所述升降装置下端设置有所述传送装置,在所述传送装置上活动设置有所述细粉喷涂装置和所述粗粉喷涂装置,所述升降装置包括升降杆、升降气缸以及升降底座,所述升降底座设置在所述喷涂室的顶端,在所述升降底座内设置有所述升降气缸,所述升降气缸与所述升降杆相连,所述升降杆设置在所述升降底座上,所述传送装置包括传送杆、传送轨道、传送驱动以及锁紧器,所述传送杆设置在所述升降杆上,所述传送轨道设置在所述传送杆的底端,所述传送驱动设置在所述传送杆两侧,在所述传送轨道上均匀的设置有锁紧器,所述细粉喷涂装置和所述粗粉喷涂装置活动设置在所述传送轨道上;The spraying device includes a spraying chamber, a lifting device, a conveying device, a fine powder spraying device and a coarse powder spraying device, the spraying chamber is arranged behind the drying chamber, and the spraying chamber is arranged in parallel with the drying chamber , the lifting device is arranged at the top of the spraying room, the conveying device is arranged at the lower end of the lifting device, and the fine powder spraying device and the coarse powder spraying device are movable on the conveying device, The lifting device includes a lifting rod, a lifting cylinder and a lifting base, the lifting base is arranged on the top of the spraying room, the lifting cylinder is arranged in the lifting base, and the lifting cylinder is connected with the lifting rod , the lifting rod is set on the lifting base, the transmission device includes a transmission rod, a transmission track, a transmission drive and a locker, the transmission rod is set on the lifting rod, and the transmission track is set on the The bottom end of the transmission rod, the transmission drive is arranged on both sides of the transmission rod, lockers are uniformly arranged on the transmission track, and the fine powder spraying device and the coarse powder spraying device are movable on the conveying track;
所述粉末收集装置包括粗粉收集器、细粉收集器、粗粉收集泵、细粉收集泵、粗粉收集袋和细粉收集袋,所述粗粉收集器和所述细粉收集器分别设置在所述喷涂室两侧,所述粗粉收集器通过所述粗粉收集泵与所述粗粉收集袋相连,所述粗粉收集袋设置在所述喷涂室外侧,所述粗粉收集袋通过粗粉输出管路与所述粗粉喷涂装置相连,所述细粉收集器通过所述细粉收集泵与所述细粉收集袋,所述细粉收集袋与所述粗粉收集袋相对设置,所述细粉收集袋通过细粉输出管路与所述细粉喷涂装置相连;The powder collection device comprises a coarse powder collector, a fine powder collector, a coarse powder collection pump, a fine powder collection pump, a coarse powder collection bag and a fine powder collection bag, and the coarse powder collector and the fine powder collector are respectively Set on both sides of the spray booth, the coarse powder collector is connected to the coarse powder collection bag through the coarse powder collection pump, the coarse powder collection bag is arranged outside the spray booth, and the coarse powder collects The bag is connected to the coarse powder spraying device through the coarse powder output pipeline, the fine powder collector is connected to the fine powder collection bag through the fine powder collection pump, and the fine powder collection bag is connected to the coarse powder collection bag. Relatively arranged, the fine powder collection bag is connected to the fine powder spraying device through a fine powder output pipeline;
所述喷涂安置架包括底座、驱动装置、主动轮支撑装置以及从动轮支撑装置,所述底座设置在所述传送带上,所述底座采用横截面为长方形的等腰梯形,所述主动轮支撑装置和所述从动轮支撑装置设置在所述底座上,所述主动轮支撑装置等距的设置在所述底座一端,所述从动轮支撑装置等距的设置在所述底座另一端,所述驱动装置均设置在所述主动轮支撑装置一侧,所述主动轮支撑装置上均设置有主动轮,所述从动轮支撑装置上均设置有从动轮,所述驱动装置均与所述主动轮相连,所述主动轮以及所述从动轮的圆周面上均匀设置有防滑槽,所述防滑槽内设置有防滑垫,所述防滑垫外表面均匀设置有防滑纹,所述防滑槽截面为梯形。The spraying installation frame includes a base, a driving device, a driving wheel support device and a driven wheel support device, the base is arranged on the conveyor belt, the base adopts a rectangular isosceles trapezoid in cross section, and the driving wheel support device The driven wheel support device is arranged on the base, the driving wheel support device is equidistantly arranged at one end of the base, the driven wheel support device is equidistantly arranged at the other end of the base, and the drive The devices are all arranged on one side of the driving wheel supporting device, the driving wheel supporting device is provided with a driving wheel, the driven wheel supporting device is provided with a driven wheel, and the driving device is connected with the driving wheel , anti-skid grooves are evenly arranged on the peripheral surfaces of the driving wheel and the driven wheel, anti-skid pads are arranged in the anti-skid grooves, anti-skid lines are evenly arranged on the outer surface of the anti-skid pads, and the cross-section of the anti-skid grooves is trapezoidal.
所述粗粉喷涂装置包括粗粉喷涂组件、粗粉安装座和第一锁紧配合件,所述粗粉安装座设置在所述传送轨道上,所述粗粉喷涂组件设置在所述粗粉安装座的两端,所述粗粉喷涂组件内侧均匀设置有粗粉喷涂口,在所述粗粉喷涂组件内设置有粗粉供粉通道,所述粗粉供粉通道一端与所述粗粉喷涂口相连,所述粗粉供粉通道另一端与所述粗粉输出管路相连,所述第一锁紧配合件设置在所述粗粉安装座与所述传送轨道的接触面上。The coarse powder spraying device comprises a coarse powder spraying assembly, a coarse powder mounting seat and a first locking fitting, the coarse powder mounting seat is arranged on the conveying track, and the coarse powder spraying assembly is arranged on the coarse powder At both ends of the mounting base, a coarse powder spray port is evenly arranged inside the coarse powder spray assembly, and a coarse powder supply channel is arranged in the coarse powder spray assembly, and one end of the coarse powder supply channel is connected to the coarse powder The spraying port is connected, the other end of the coarse powder supply channel is connected with the coarse powder output pipeline, and the first locking fitting is arranged on the contact surface between the coarse powder mounting seat and the conveying track.
所述细粉喷涂装置包括细粉喷涂组件、细粉安装座和第二锁紧配合件,所述细粉安装座设置在所述传送轨道上,所述细粉喷涂组件设置在所述细粉安装座的两端,所述细粉喷涂组件内侧均匀设置有细粉喷涂口,在所述细粉喷涂组件内设置有细粉供粉通道,所述细粉供粉通道一端与所述细粉喷涂口相连,所述细粉供粉通道另一端与所述细粉输出管路相连,所述第二锁紧配合件设置在所述细粉安装座与所述传送轨道的接触面上。The fine powder spraying device comprises a fine powder spraying assembly, a fine powder mounting seat and a second locking fitting, the fine powder mounting seat is arranged on the conveying track, and the fine powder spraying assembly is arranged on the fine powder The two ends of the mounting seat, the inside of the fine powder spraying assembly is evenly provided with a fine powder spraying port, a fine powder supply channel is arranged in the fine powder spray assembly, one end of the fine powder supply channel is connected to the fine powder The spraying port is connected, the other end of the fine powder supply channel is connected to the fine powder output pipeline, and the second locking fitting is arranged on the contact surface between the fine powder mounting seat and the conveying track.
本发明的有益效果为:通过设置在传送带上两侧的调节护栏,能够实时调控喷涂安置架在传送带上的位置,从而能够避免由于传送距离过长而导致传送带上的喷涂安置架发生偏移,从而从传送带上掉落的情况,通过调节护栏能够同时对喷涂安置架在传送带上的位置进行调整,从而使得进入喷涂室内的喷涂安置架均处于相同的位置,从而保证了后续喷涂的质量,降低产品不合格率;将喷涂装置和粉末收集装置同时设置在喷涂室内,能够有效的对喷涂作业完成后漂浮在空气中的粉末进行原位收集,这样不仅降低了对工作环境空气的污染,同时也能够降低生产成本,将未被喷涂至部件上的粉末收集起来以后再次进行喷涂作业,减少浪费,节约生产成本;喷涂安置架能够放置圆形待喷涂部件,同时通过主动轮带动从动轮,从而带动待喷涂部件在喷涂安置架上进行旋转,以达到全面喷涂的目的;在喷涂室之前设置有水洗室,通过水洗室内的水洗器,能够对待喷涂部件进行清洗,将附着在待喷涂部件上的附着物清洗下去,同时在水洗室下方设置有收集水槽,通过收集水槽能够将清洗下来的脏水排出水洗室,以避免过多的水留在水洗室内,而造成对传送带的性能影响,水洗器采用能够升降且能够旋转的设计,则是为了使得水洗器对待喷涂部件的清洗更加的全面;设置在水洗室后方的烘干室则能够为经过水洗的部件进行烘干操作,由于采用风干则会导致再次有附着物附着在待喷涂部件上,从而影响水洗效果以及后续的喷涂效果,而采用加热管烘干的方式则能够避免附着物再次附着在待喷涂部件上,从而影响喷涂质量,温度传感器的设置则能够控制加热电源开启与关闭,从而控制烘干室内的烘干温度。The beneficial effects of the present invention are: through the adjustment guardrails arranged on both sides of the conveyor belt, the position of the spraying installation rack on the conveyor belt can be regulated in real time, thereby avoiding the deviation of the spraying installation rack on the conveyor belt due to the excessively long transmission distance. Therefore, in the case of falling from the conveyor belt, the position of the spraying installation rack on the conveyor belt can be adjusted by adjusting the guardrail, so that the spraying installation racks entering the spraying room are all in the same position, thereby ensuring the quality of subsequent spraying and reducing product failure rate; the spraying device and the powder collection device are installed in the spraying room at the same time, which can effectively collect the powder floating in the air after the spraying operation is completed, which not only reduces the pollution of the air in the working environment, but also It can reduce production costs, collect the powder that has not been sprayed on the parts and then spray again, reduce waste and save production costs; the spraying installation frame can place circular parts to be sprayed, and at the same time drive the driven wheel through the driving wheel, thereby driving The parts to be sprayed are rotated on the spraying installation frame to achieve the purpose of comprehensive spraying; there is a washing room in front of the spraying room, and the parts to be sprayed can be cleaned through the water washer in the washing room, and the attached parts attached to the parts to be sprayed The deposited objects are cleaned, and at the same time, there is a collection tank under the washing room, through which the cleaned dirty water can be discharged out of the washing room, so as to avoid excessive water remaining in the washing room, which will affect the performance of the conveyor belt. The washing machine adopts The design that can be lifted and rotated is to make the washing machine clean the parts to be sprayed more comprehensively; the drying room set behind the washing room can dry the washed parts, because the air drying will cause Once again, there are attachments attached to the parts to be sprayed, which will affect the washing effect and the subsequent spraying effect. The heating tube drying method can prevent the attachments from attaching to the parts to be sprayed again, thereby affecting the spraying quality. The temperature sensor The setting can control the opening and closing of the heating power supply, thereby controlling the drying temperature in the drying chamber.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明中传动装置的结构示意图;Fig. 2 is the structural representation of transmission device among the present invention;
图3是本发明中粉末收集装置的结构示意图;Fig. 3 is the structural representation of powder collecting device among the present invention;
图4是本发明中喷涂安置架的结构示意图;Fig. 4 is the structural representation of spraying installation frame among the present invention;
图5是本发明中粗粉喷涂装置的结构示意图;Fig. 5 is the structural representation of coarse powder spraying device among the present invention;
图6是本发明中水洗器的结构示意图;Fig. 6 is the structural representation of washing device among the present invention;
图中:1为传送带,2为传送带安装底座,3为齿轮箱,4为蜗轮箱,5为调节护栏,6为喷涂室,7为升降杆,8为升降气缸,9为升降底座,10为传送杆,11为传送驱动,12为锁紧器,13为粗粉收集器,14为细粉收集器,15为粗粉收集泵,16为细粉收集泵,17为粗粉收集袋,18为细粉收集袋,19为底座,20为滚轮驱动装置,21为主动轮支撑装置,22为从动轮支撑装置,23为主动轮,24为从动轮,25为传动芯轴,26为粗粉喷涂组件,27为粗粉安装座,28为第一锁紧配合件,29为粗粉供粉通道,30为水洗室,31为进水管路,32为加压泵,33为水洗升降架,34为收集水槽,35为旋转器,36为圆形支架,37为水洗件,38为烘干室,39为烘干槽,40为加热管,41为温度传感器,42为加热电源。In the figure: 1 is the conveyor belt, 2 is the installation base of the conveyor belt, 3 is the gear box, 4 is the worm gear box, 5 is the adjustment guardrail, 6 is the spraying room, 7 is the lifting rod, 8 is the lifting cylinder, 9 is the lifting base, 10 is Transmission rod, 11 is the transmission drive, 12 is the locking device, 13 is the coarse powder collector, 14 is the fine powder collector, 15 is the coarse powder collection pump, 16 is the fine powder collection pump, 17 is the coarse powder collection bag, 18 is a fine powder collection bag, 19 is a base, 20 is a roller driving device, 21 is a driving wheel supporting device, 22 is a driven wheel supporting device, 23 is a driving wheel, 24 is a driven wheel, 25 is a driving mandrel, and 26 is a coarse powder Spraying assembly, 27 is a coarse powder mounting seat, 28 is a first locking fitting, 29 is a coarse powder supply channel, 30 is a water washing chamber, 31 is a water inlet pipeline, 32 is a booster pump, 33 is a water washing lifting frame, 34 is a collection tank, 35 is a rotator, 36 is a circular support, 37 is a washing piece, 38 is a drying chamber, 39 is a drying tank, 40 is a heating tube, 41 is a temperature sensor, and 42 is a heating power supply.
具体实施方式Detailed ways
下面通过具体的实施例对本发明的技术方案作进一步的说明。The technical solutions of the present invention will be further described below through specific examples.
如图1至图6所示,其中,1为传送带,2为传送带安装底座,3为齿轮箱,4为蜗轮箱,5为调节护栏,6为喷涂室,7为升降杆,8为升降气缸,9为升降底座,10为传送杆,11为传送驱动,12为锁紧器,13为粗粉收集器,14为细粉收集器,15为粗粉收集泵,16为细粉收集泵,17为粗粉收集袋,18为细粉收集袋,19为底座,20为滚轮驱动装置,21为主动轮支撑装置,22为从动轮支撑装置,23为主动轮,24为从动轮,25为传动芯轴,26为粗粉喷涂组件,27为粗粉安装座,28为第一锁紧配合件,29为粗粉供粉通道,30为水洗室,31为进水管路,32为加压泵,33为水洗升降架,34为收集水槽,35为旋转器,36为圆形支架,37为水洗件,38为烘干室,39为烘干槽,40为加热管,41为温度传感器,42为加热电源。As shown in Figures 1 to 6, 1 is the conveyor belt, 2 is the installation base of the conveyor belt, 3 is the gear box, 4 is the worm gear box, 5 is the adjustment guardrail, 6 is the spraying room, 7 is the lifting rod, and 8 is the lifting cylinder , 9 is the lifting base, 10 is the transmission rod, 11 is the transmission drive, 12 is the locker, 13 is the coarse powder collector, 14 is the fine powder collector, 15 is the coarse powder collection pump, 16 is the fine powder collection pump, 17 is a coarse powder collection bag, 18 is a fine powder collection bag, 19 is a base, 20 is a roller driving device, 21 is a driving wheel support device, 22 is a driven wheel support device, 23 is a driving wheel, 24 is a driven wheel, and 25 is a Drive mandrel, 26 is the coarse powder spraying assembly, 27 is the coarse powder mounting seat, 28 is the first locking fitting, 29 is the coarse powder supply channel, 30 is the washing chamber, 31 is the water inlet pipeline, 32 is the pressurization Pump, 33 is a washing lifting frame, 34 is a collection tank, 35 is a rotator, 36 is a circular support, 37 is a washing piece, 38 is a drying chamber, 39 is a drying tank, 40 is a heating pipe, 41 is a temperature sensor , 42 is a heating power supply.
多功能粉末喷涂平台,包括传动装置、喷涂安置架、水洗装置、烘干装置、喷涂装置以及粉末收集装置,在传动装置上设置有喷涂安置架,水洗装置、烘干装置、喷涂装置和粉末收集装置设置在传动装置上,喷涂装置和粉末收集装置一体设置;Multifunctional powder spraying platform, including transmission device, spraying installation frame, water washing device, drying device, spraying device and powder collection device, spraying installation frame, water washing device, drying device, spraying device and powder collection device are arranged on the transmission device The device is set on the transmission device, and the spraying device and the powder collecting device are integrated;
传动装置包括传送带、传送带安装底座、齿轮箱、蜗轮箱以及调节护栏,传送带安装底座设置在传送带两侧,齿轮箱均匀的设置在传送带安装底座侧面,蜗轮箱与齿轮箱设置在传送带安装底座的同一侧,齿轮箱之间通过调节护栏相连,齿轮箱与蜗轮箱通过传动芯轴相连;The transmission device includes a conveyor belt, a conveyor belt mounting base, a gear box, a worm gear box and an adjustment guardrail. The conveyor belt mounting base is set on both sides of the conveyor belt, the gear box is evenly set on the side of the conveyor belt mounting base, and the worm gear box and the gear box are set on the same side of the conveyor belt mounting base. On the side, the gear boxes are connected through the adjustment guardrail, and the gear box and the worm gear box are connected through the transmission mandrel;
水洗装置包括水洗室、进水管路、排水管路、加压泵、水洗升降架和水洗器,在水洗室内顶端设置有水洗升降架,在水洗升降架下方设置有水洗器,在水洗升降架上方设置有升降器,水洗器通过进水管路与设置在水洗室外侧的加压泵相连,在水洗室下部设置有收集水槽,在收集水槽一侧设置有排水管路,水洗器包括旋转器、圆形支架、水洗件和水洗管路,圆形支架设置在水洗升降架下端,在圆形支架中部设置有旋转器,水洗件均匀的设置在圆形支架上,在水洗件上均匀开设有水洗孔,水洗孔与设置在水洗件内部的水洗管路相连,水洗管路与进水管路相连;The washing device includes a washing room, a water inlet pipeline, a drainage pipeline, a booster pump, a washing lifting frame and a washing device. A lifter is provided, and the water washer is connected to the pressurized pump arranged outside the washing chamber through the water inlet pipeline. A collecting water tank is arranged at the lower part of the washing chamber, and a drainage pipeline is arranged on one side of the collecting water tank. The water washing device includes a rotator, a circular Shaped support, washing parts and washing pipelines, the circular support is set at the lower end of the washing lifting frame, a rotator is arranged in the middle of the circular support, the washing parts are evenly arranged on the circular support, and washing holes are evenly opened on the washing parts , the washing hole is connected to the washing pipeline arranged inside the washing piece, and the washing pipeline is connected to the water inlet pipeline;
烘干装置包括烘干室、烘干槽、加热管、温度传感器以及加热电源,烘干室与水洗室平行设置,在烘干室内壁上均匀设置有烘干槽,在烘干槽内设置有加热管,在烘干室顶部设置有温度传感器,加热电源设置在烘干室外侧,加热电源与温度传感器相连;The drying device includes a drying chamber, a drying tank, a heating pipe, a temperature sensor and a heating power supply. The drying chamber is arranged in parallel with the washing room. The heating pipe is provided with a temperature sensor on the top of the drying chamber, the heating power supply is arranged outside the drying chamber, and the heating power supply is connected to the temperature sensor;
喷涂装置包括喷涂室、升降装置、传送装置、细粉喷涂装置和粗粉喷涂装置,喷涂室设置在烘干室后方,且喷涂室与烘干室平行设置,在喷涂室顶端设置有升降装置,在升降装置下端设置有传送装置,在传送装置上活动设置有细粉喷涂装置和粗粉喷涂装置,升降装置包括升降杆、升降气缸以及升降底座,升降底座设置在喷涂室的顶端,在升降底座内设置有升降气缸,升降气缸与升降杆相连,升降杆设置在升降底座上,传送装置包括传送杆、传送轨道、传送驱动以及锁紧器,传送杆设置在升降杆上,传送轨道设置在传送杆的底端,传送驱动设置在传送杆两侧,在传送轨道上均匀的设置有锁紧器,细粉喷涂装置和粗粉喷涂装置活动设置在传送轨道上;The spraying device includes a spraying room, a lifting device, a conveying device, a fine powder spraying device and a coarse powder spraying device. The spraying room is arranged behind the drying room, and the spraying room and the drying room are arranged in parallel, and a lifting device is arranged on the top of the spraying room. A conveying device is arranged at the lower end of the lifting device, and a fine powder spraying device and a coarse powder spraying device are movable on the conveying device. The lifting device includes a lifting rod, a lifting cylinder and a lifting base. There is a lifting cylinder inside, the lifting cylinder is connected with the lifting rod, the lifting rod is set on the lifting base, the transmission device includes a transmission rod, a transmission track, a transmission drive and a lock, the transmission rod is set on the lifting rod, and the transmission track is set on the transmission At the bottom of the rod, the transmission drive is set on both sides of the transmission rod, and the locker is evenly arranged on the transmission track, and the fine powder spraying device and the coarse powder spraying device are movable on the transmission track;
粉末收集装置包括粗粉收集器、细粉收集器、粗粉收集泵、细粉收集泵、粗粉收集袋和细粉收集袋,粗粉收集器和细粉收集器分别设置在喷涂室两侧,粗粉收集器通过粗粉收集泵与粗粉收集袋相连,粗粉收集袋设置在喷涂室外侧,粗粉收集袋通过粗粉输出管路与粗粉喷涂装置相连,细粉收集器通过细粉收集泵与细粉收集袋,细粉收集袋与粗粉收集袋相对设置,细粉收集袋通过细粉输出管路与细粉喷涂装置相连;The powder collection device includes a coarse powder collector, a fine powder collector, a coarse powder collection pump, a fine powder collection pump, a coarse powder collection bag and a fine powder collection bag, and the coarse powder collector and the fine powder collector are respectively arranged on both sides of the spray booth , the coarse powder collector is connected with the coarse powder collection bag through the coarse powder collection pump, the coarse powder collection bag is set outside the spray booth, the coarse powder collection bag is connected with the coarse powder spraying device through the coarse powder output pipeline, and the fine powder collector is connected through the fine powder The powder collection pump and the fine powder collection bag are set opposite to the fine powder collection bag and the coarse powder collection bag, and the fine powder collection bag is connected to the fine powder spraying device through the fine powder output pipeline;
喷涂安置架包括底座、驱动装置、主动轮支撑装置以及从动轮支撑装置,底座设置在传送带上,底座采用横截面为长方形的等腰梯形,主动轮支撑装置和从动轮支撑装置设置在底座上,主动轮支撑装置等距的设置在底座一端,从动轮支撑装置等距的设置在底座另一端,驱动装置均设置在主动轮支撑装置一侧,主动轮支撑装置上均设置有主动轮,从动轮支撑装置上均设置有从动轮,驱动装置均与主动轮相连,主动轮以及从动轮的圆周面上均匀设置有防滑槽,防滑槽内设置有防滑垫,防滑垫外表面均匀设置有防滑纹,防滑槽截面为梯形。The spraying installation frame includes a base, a driving device, a driving wheel supporting device and a driven wheel supporting device. The base is arranged on the conveyor belt. The base adopts a rectangular isosceles trapezoidal cross section. The driving wheel supporting device is equidistantly arranged at one end of the base, the driven wheel supporting device is equidistantly arranged at the other end of the base, the driving device is arranged on one side of the driving wheel supporting device, and the driving wheel supporting device is provided with a driving wheel and a driven wheel. The supporting device is equipped with driven wheels, and the driving device is connected with the driving wheel. Anti-skid grooves are evenly arranged on the circumferential surfaces of the driving wheels and driven wheels. Anti-skid pads are arranged in the anti-skid grooves, and anti-skid lines are evenly arranged on the outer surface of the anti-skid pads. The section of the anti-skid groove is trapezoidal.
粗粉喷涂装置包括粗粉喷涂组件、粗粉安装座和第一锁紧配合件,粗粉安装座设置在传送轨道上,粗粉喷涂组件设置在粗粉安装座的两端,粗粉喷涂组件内侧均匀设置有粗粉喷涂口,在粗粉喷涂组件内设置有粗粉供粉通道,粗粉供粉通道一端与粗粉喷涂口相连,粗粉供粉通道另一端与粗粉输出管路相连,第一锁紧配合件设置在粗粉安装座与传送轨道的接触面上。The coarse powder spraying device includes a coarse powder spraying assembly, a coarse powder mounting seat and a first locking fitting, the coarse powder mounting seat is arranged on the conveying track, the coarse powder spraying assembly is arranged at both ends of the coarse powder mounting seat, and the coarse powder spraying assembly Coarse powder spraying ports are evenly arranged on the inner side, and a coarse powder supply channel is arranged in the coarse powder spraying assembly, one end of the coarse powder supply channel is connected with the coarse powder spraying port, and the other end of the coarse powder supply channel is connected with the coarse powder output pipeline , the first locking fitting is arranged on the contact surface between the coarse powder mounting seat and the conveying track.
细粉喷涂装置包括细粉喷涂组件、细粉安装座和第二锁紧配合件,细粉安装座设置在传送轨道上,细粉喷涂组件设置在细粉安装座的两端,细粉喷涂组件内侧均匀设置有细粉喷涂口,在细粉喷涂组件内设置有细粉供粉通道,细粉供粉通道一端与细粉喷涂口相连,细粉供粉通道另一端与细粉输出管路相连,第二锁紧配合件设置在细粉安装座与传送轨道的接触面上。The fine powder spraying device includes a fine powder spraying assembly, a fine powder mounting seat and a second locking fitting. The inner side is uniformly provided with a fine powder spray port, and a fine powder supply channel is arranged in the fine powder spray assembly, one end of the fine powder supply channel is connected with the fine powder spray port, and the other end of the fine powder supply channel is connected with the fine powder output pipeline , the second locking fitting is arranged on the contact surface between the fine powder mounting seat and the conveying track.
通过设置在传送带上两侧的调节护栏,能够实时调控喷涂安置架在传送带上的位置,从而能够避免由于传送距离过长而导致传送带上的喷涂安置架发生偏移,从而从传送带上掉落的情况,通过调节护栏能够同时对喷涂安置架在传送带上的位置进行调整,从而使得进入喷涂室内的喷涂安置架均处于相同的位置,从而保证了后续喷涂的质量,降低产品不合格率;将喷涂装置和粉末收集装置同时设置在喷涂室内,能够有效的对喷涂作业完成后漂浮在空气中的粉末进行原位收集,这样不仅降低了对工作环境空气的污染,同时也能够降低生产成本,将未被喷涂至部件上的粉末收集起来以后再次进行喷涂作业,减少浪费,节约生产成本;喷涂安置架能够放置圆形待喷涂部件,同时通过主动轮带动从动轮,从而带动待喷涂部件在喷涂安置架上进行旋转,以达到全面喷涂的目的;在喷涂室之前设置有水洗室,通过水洗室内的水洗器,能够对待喷涂部件进行清洗,将附着在待喷涂部件上的附着物清洗下去,同时在水洗室下方设置有收集水槽,通过收集水槽能够将清洗下来的脏水排出水洗室,以避免过多的水留在水洗室内,而造成对传送带的性能影响,水洗器采用能够升降且能够旋转的设计,则是为了使得水洗器对待喷涂部件的清洗更加的全面;设置在水洗室后方的烘干室则能够为经过水洗的部件进行烘干操作,由于采用风干则会导致再次有附着物附着在待喷涂部件上,从而影响水洗效果以及后续的喷涂效果,而采用加热管烘干的方式则能够避免附着物再次附着在待喷涂部件上,从而影响喷涂质量,温度传感器的设置则能够控制加热电源开启与关闭,从而控制烘干室内的烘干温度。Through the adjustment guardrails on both sides of the conveyor belt, the position of the spraying installation rack on the conveyor belt can be adjusted in real time, so as to avoid the spraying installation rack on the conveyor belt from being shifted due to the long transmission distance, and thus falling from the conveyor belt. The position of the spraying installation frame on the conveyor belt can be adjusted at the same time by adjusting the guardrail, so that the spraying installation racks entering the spraying room are all in the same position, thereby ensuring the quality of subsequent spraying and reducing the product failure rate; The device and the powder collection device are installed in the spraying room at the same time, which can effectively collect the powder floating in the air after the spraying operation is completed, which not only reduces the pollution of the air in the working environment, but also reduces the production cost. The powder sprayed on the parts is collected and sprayed again to reduce waste and save production costs; the spraying installation frame can place circular parts to be sprayed, and at the same time drive the driven wheel through the driving wheel, so as to drive the parts to be sprayed on the spraying installation frame Rotate on the surface to achieve the purpose of comprehensive spraying; there is a washing room before the spraying room, through the washing device in the washing room, the parts to be sprayed can be cleaned, and the attachments attached to the parts to be sprayed are cleaned. There is a collection tank under the chamber, through which the cleaned dirty water can be discharged out of the washing chamber, so as to avoid excessive water remaining in the washing chamber, which will affect the performance of the conveyor belt. The washing device adopts a design that can be lifted and rotated , it is to make the cleaning of the parts to be sprayed by the water washer more comprehensive; the drying room set behind the washing room can dry the washed parts, and the air drying will cause the attachment to be attached again. The spraying parts will affect the washing effect and the subsequent spraying effect, while the heating tube drying method can prevent the attachment from adhering to the parts to be sprayed again, thereby affecting the spraying quality. The setting of the temperature sensor can control the heating power to be turned on On and off, thereby controlling the drying temperature in the drying chamber.
以上对本发明进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。The present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.
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| US4704953A (en) * | 1986-11-12 | 1987-11-10 | Nordson Corporation | Powder spray system |
| CN101602042B (en) * | 2009-07-10 | 2011-07-27 | 广州市金钟汽车零件制造有限公司 | Automatic powder spraying line for automobile wheel hub finishing components |
| CN203400824U (en) * | 2013-08-05 | 2014-01-22 | 江苏伟业铝材有限公司 | Mechanical device for producing aluminum alloy powder spraying sectional material for building |
| CN104259038A (en) * | 2014-09-12 | 2015-01-07 | 天津睛龙智能科技有限公司 | Automobile hub dust removal, spraying and drying device |
| CN204396307U (en) * | 2014-12-25 | 2015-06-17 | 天津太友电子有限公司 | Powder spraying device |
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| CN104841596B (en) * | 2015-05-29 | 2017-03-08 | 广州卓迅包装机械有限公司 | Powder spraying, curing system |
| CN206122047U (en) * | 2016-09-14 | 2017-04-26 | 天津大学 | Multi -functional powder spraying platform |
| CN106216160B (en) * | 2016-09-14 | 2018-09-25 | 天津大学 | The paint finishing of content of powder in painting environments can be reduced |
| CN206122048U (en) * | 2016-09-14 | 2017-04-26 | 天津大学 | Can reduce paint finishing of powder content in spraying environment |
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