CN220422982U - Intelligent rapid thawing equipment - Google Patents
Intelligent rapid thawing equipment Download PDFInfo
- Publication number
- CN220422982U CN220422982U CN202322006692.8U CN202322006692U CN220422982U CN 220422982 U CN220422982 U CN 220422982U CN 202322006692 U CN202322006692 U CN 202322006692U CN 220422982 U CN220422982 U CN 220422982U
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- China
- Prior art keywords
- water
- tank
- thawing
- water bath
- ultrasonic
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- 238000010257 thawing Methods 0.000 title claims abstract description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 100
- 239000008236 heating water Substances 0.000 claims abstract description 35
- 238000010992 reflux Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 3
- 230000006872 improvement Effects 0.000 description 9
- 235000013372 meat Nutrition 0.000 description 9
- 239000013078 crystal Substances 0.000 description 4
- 235000013622 meat product Nutrition 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 235000013594 poultry meat Nutrition 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000238557 Decapoda Species 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000014102 seafood Nutrition 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
Landscapes
- Freezing, Cooling And Drying Of Foods (AREA)
Abstract
The utility model discloses intelligent rapid thawing equipment, which comprises at least one heating water bath tank, an ultrasonic thawing tank, a post-treatment tank, a plurality of automatic conveying devices for transferring materials among adjacent heating water bath tanks, ultrasonic thawing tanks and post-treatment tanks, wherein the post-treatment tank is provided with a water outlet pipe, the water outlet pipe is connected with a reflux device, and the reflux device is used for supplying water to the heating water bath tanks and the ultrasonic thawing tanks.
Description
Technical Field
The utility model relates to the field of thawing equipment, in particular to intelligent rapid thawing equipment.
Background
Thawing is the reverse process of freezing, i.e., the thawing of ice crystals inside frozen meat into water. The current common thawing modes comprise low-temperature thawing, running water thawing, room-temperature thawing, microwave thawing and the like. If the thawed juice is not timely absorbed by the cells, a large loss of juice will seriously affect its quality characteristics. The different thawing conditions can cause the quality of frozen meat to change, such as color, drip loss, shearing force, etc., thereby affecting the sensory experience of consumers on the meat.
The current thawing equipment aims at solving the problems of relatively long time consumption, low efficiency, low thawing uniformity, color change of meat quality, microbial pollution and the like of poultry meat or fish and shrimp subjected to concentrated thawing treatment when being applied to a large-scale food processing scene. Therefore, the novel thawing technology and equipment for meat are sought, so that the quality of meat is reserved to the greatest extent, and the edible safety of people on the meat is improved.
In addition, the existing large-scale thawing equipment is relatively independent, can not guarantee line production of the large-scale thawing equipment while guaranteeing thawing uniformity and high efficiency, such as a chicken continuous thawing meat product device with the prior art patent number 201822031800.6 and a frozen meat thawing equipment with the patent number CN201821877922.0, all disclose a continuous thawing mode through a conveyor belt mode, and as the equipment only adopts a thawing mode, intelligent and efficient thawing can not be realized.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide intelligent rapid thawing equipment which is suitable for multi-mode combined thawing of large-scale poultry meat and seafood, realizes efficient and uniform thawing, and ensures the freshness and quality of the meat quality of frozen products.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an intelligence quick thawing apparatus, includes at least one heating water bath, ultrasonic wave thawing tank and aftertreatment groove, still including a plurality of automatic conveyer that is used for shifting the material between adjacent heating water bath, ultrasonic wave thawing tank and aftertreatment groove, the aftertreatment groove sets up the outlet pipe, and this outlet pipe connection has reflux unit, and this reflux unit is used for supplying water for heating water bath and ultrasonic wave thawing tank.
As a further improvement of the utility model, the heating water bath comprises a first constant-temperature water bath and a second constant-temperature water bath, wherein the set temperature of the first constant-temperature water bath is 25+/-1 ℃, and the set temperature of the second constant-temperature water bath is 25+/-1 ℃.
As a further improvement of the utility model, the ultrasonic thawing tank is provided with a constant temperature heating device, and the ultrasonic frequency is 20kHz.
As a further improvement of the utility model, the automatic conveying device comprises a hopper and a driving device, wherein the driving device drives the hopper to rotate at least 90 degrees, and the discharge hole of the hopper is aligned to a heating water bath tank or an ultrasonic thawing tank or a post-treatment tank of the next station.
As a further improvement of the utility model, the hopper is connected through a supporting frame, the supporting frame comprises a supporting column and a mounting cross rod, the mounting cross rod is hinged with the supporting column, a connecting block is arranged in the middle section of the mounting cross rod, the driving device comprises an output shaft which moves linearly, and the end part of the output shaft is hinged with the connecting block.
As a further improvement of the utility model, the side wall and the bottom plate of the hopper are provided with meshes, and the hopper is provided with a guide plate at the discharging side.
As a further improvement of the utility model, the heating water bath tank and the ultrasonic thawing tank are provided with water level detection devices which are in communication connection with the reflux device, and when the water level detection devices detect that the water level is lower than a set threshold value, signals are sent to the reflux device to control the reflux device to supplement water.
As a further improvement of the utility model, the reflux device comprises a plurality of water pumps and water supply pipes which are respectively communicated with the corresponding heating water bath tank and the ultrasonic thawing tank, and the water pumps are connected with the water outlet pipe and the water supply pipes.
As a further improvement of the utility model, the heating water bath tank and the ultrasonic thawing tank are provided with water inlets, the water supply pipe comprises a water pump connecting section and a water inlet section, the water inlet section is connected with the water inlet, a U-shaped pipe section is connected between the water pump connecting section and the water inlet section, and the U-shaped pipe section extends upwards to exceed the notch of the heating water bath tank and the ultrasonic thawing tank.
As a further improvement of the utility model, the post-treatment tank is provided with a filter screen above the water outlet pipe.
The utility model has the beneficial effects that:
1. through setting up mutually independent heating water bath, ultrasonic wave thawing tank and aftertreatment groove, realize that multistage formula is continuous to be defrosted, the heating water bath is carried out still water and is defrosted and/or the flowing water is defrosted, get rid of top layer ice crystal and to inside layer that freezes, ultrasonic wave thawing tank realizes that ultrasonic vibration decomposes inlayer center ice crystal, aftertreatment groove carries out the aftertreatment to the frozen product that unfreezes and washs or decompose, this equipment has realized that the mode combination that unfreezes more unfreezes, the homogeneity of unfreezing of meat product has been improved greatly, and the time of unfreezing has been saved greatly, the quality after the meat product unfreezes has been ensured.
2. By connecting the reflux device of the post-treatment tank, the water saving performance of the whole equipment is improved.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent rapid thawing apparatus according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a hopper mounting structure according to one embodiment of the present utility model.
Reference numerals: 1. a first thermostatic waterbath; 2. a second thermostatic water bath; 3. an ultrasonic thawing tank; 4. a post-treatment tank; 5. a water outlet pipe; 6. a hopper; 7. a driving device; 8. a support column; 9. mounting a cross bar; 10. a connecting block; 11. a guide plate; 12. a water pump; 13. a water supply pipe; 14. a water pump connecting section; 15. a water inlet section; 16. u-shaped pipe section.
Detailed Description
The utility model will now be described in further detail with reference to the drawings and examples. Wherein like parts are designated by like reference numerals.
Referring to fig. 1, the intelligent rapid thawing apparatus comprises two heating water baths, an ultrasonic thawing tank 3 and a post-treatment tank 4, wherein the post-treatment tank 4 may be selected from a plurality of tanks, at least one tank, and a dividing tank.
The two heating water baths comprise a first constant-temperature water bath 1 and a second constant-temperature water bath 2, the first constant-temperature water bath 1 and the second constant-temperature water bath 2 are respectively provided with heating equipment, the heating equipment is controlled by an intelligent main board, the set temperature of the first constant-temperature water bath 1 is 25+/-1 ℃, the set temperature of the second constant-temperature water bath 2 is 25+/-1 ℃, and the excessive reduction of the temperature of a water tank caused by too low temperature materials of frozen products is avoided by setting the two constant-temperature water baths, so that the thawing efficiency is influenced.
Preferably the first thermostatic waterbath 1 and the second thermostatic waterbath 2 are pneumatic waterbaths, and are connected with gas pipes, the gas pipes are connected with gas pumps, gas is conveyed by the gas pumps to be in the water baths in the thawing process, pneumatic thawing is realized, and the impact force of bubbles further impacts and drops ice crystals.
The ultrasonic thawing tank is provided with a constant temperature heating device, and the ultrasonic frequency is: 20kHz; the temperature is as follows: 20.+ -. 1 ℃.
The automatic conveying device can be an existing assembly line conveying device in the prior art, and a climbing type conveying belt is arranged according to the distribution of the heating water bath, the ultrasonic thawing tank 3 and the post-treatment tank 4.
As another example, a hopper 6 is provided in each of the two heating water baths, the ultrasonic thawing tank 3 and the post-treatment tank 4, and the hopper 6 is moved and tilted by an automatic conveyor. The side wall and the bottom plate of the hopper 6 are provided with meshes.
As shown in fig. 2, the conveying device can be selected to drive the basket to lift and translate by the lifting and translating mechanism, the bottom plate of the basket is arranged to be in an openable structure, and the bottom plate of the basket is driven to open and close by the dumping mechanism to discharge.
The conveying device can also be selected as a turnover mechanism, the specific hopper 6 is connected through a supporting frame, the supporting frame comprises a supporting column 8 and a mounting cross rod 9, the mounting cross rod 9 is hinged with the supporting column 8, a connecting block 10 is arranged in the middle section of the mounting cross rod 9, the driving device 7 comprises an output shaft which moves linearly, the end part of the output shaft is hinged with the connecting block 10, and the driving device 7 can be selected as a linear motor, an oil cylinder or an air cylinder. The hopper 6 is provided with a guide plate 11 on the discharge side.
The reflux device comprises a plurality of water pumps 12 and water supply pipes 13 which are respectively communicated with the corresponding heating water bath tank and the ultrasonic thawing tank 3, the water pumps 12 are connected with the water outlet pipe 5 of the post-treatment tank 4 and the water supply pipes 13 of the heating water bath tank and the ultrasonic thawing tank 3, the heating water bath tank and the ultrasonic thawing tank 3 are provided with water level detection devices, the water level detection devices are in communication connection with the reflux device, when the water level detection devices detect that the water level is lower than a set threshold value, signals are sent to the reflux device, and the reflux device is controlled to supplement water. The intelligent automatic water supplementing can be realized, the water in the post-treatment tank 4 is effectively utilized, the energy and water saving effects are achieved, a filter screen is arranged above the water outlet pipe 5 in the post-treatment tank 4, the backflow water in the post-treatment tank 4 is filtered, and the backflow device is prevented from being blocked. The heating water bath and the ultrasonic thawing tank 3 are both provided with water outlets, the water outlets are provided with water drain valves, the intelligent main board controls water outlet indirectly or continuously to discharge water, cold water in the heating water bath and the ultrasonic thawing tank 3 is replaced by supplementing the water through the post-treatment tank 4, and the temperatures of the heating water bath and the ultrasonic thawing tank 3 can be maintained relatively stably.
Preferably, the heating water bath tank and the ultrasonic thawing tank 3 are provided with water inlets, the water supply pipe 13 comprises a water pump connecting section 14 and a water inlet section 15, the water inlet section 15 is connected with the water inlets, a U-shaped pipe section 16 is connected between the water pump connecting section 14 and the water inlet section 15, the U-shaped pipe section 16 extends upwards to exceed the notch of the heating water bath tank and the ultrasonic thawing tank 3, water inlet resistance is reduced through the upwards extending U-shaped pipe section 16, and water flow backflow is prevented when the water pump 12 stops working.
The above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.
Claims (10)
1. Intelligent quick thawing equipment, its characterized in that: including at least one heating water bath, ultrasonic wave thawing tank and aftertreatment groove, still including a plurality of automatic conveyer that is used for shifting the material between adjacent heating water bath, ultrasonic wave thawing tank and aftertreatment groove, the aftertreatment groove sets up the outlet pipe, and this outlet pipe connection has reflux unit, and this reflux unit is used for supplying water for heating water bath and ultrasonic wave thawing tank.
2. An intelligent rapid thawing apparatus according to claim 1, wherein: the heating water bath comprises a first constant-temperature water bath and a second constant-temperature water bath.
3. An intelligent rapid thawing apparatus according to claim 1 or 2, wherein: the ultrasonic thawing tank is provided with a constant temperature heating device, and the ultrasonic frequency is 20kHz.
4. An intelligent rapid thawing apparatus according to claim 3, wherein: the automatic conveying device comprises a hopper and a driving device, wherein the driving device drives the hopper to turn over at least 90 degrees, and a discharge hole of the hopper is aligned to a heating water bath tank or an ultrasonic thawing tank or a post-treatment tank of the next station.
5. An intelligent rapid thawing apparatus according to claim 4, wherein: the hopper is connected through the support frame, and this support frame includes support column and installation horizontal pole, and the installation horizontal pole is articulated with the support column, the installation horizontal pole middle section is provided with the connecting block, drive arrangement is including linear motion's output shaft, and output shaft tip is articulated mutually with the connecting block.
6. An intelligent rapid thawing apparatus according to claim 4, wherein: the side wall and the bottom plate of the hopper are provided with meshes, and the hopper is provided with a guide plate at the discharging side.
7. An intelligent rapid thawing apparatus according to claim 1, wherein: the heating water bath and the ultrasonic thawing tank are provided with water level detection devices which are in communication connection with the reflux device, and when the water level detection devices detect that the water level is lower than a set threshold value, signals are sent to the reflux device to control the reflux device to supplement water.
8. An intelligent rapid thawing apparatus according to claim 1 or 7, wherein: the reflux device comprises a plurality of water pumps and water supply pipes which are respectively communicated with the corresponding heating water bath tank and the ultrasonic thawing tank, and the water pumps are connected with the water outlet pipe and the water supply pipes.
9. An intelligent rapid thawing apparatus according to claim 8, wherein: the heating water bath and the ultrasonic thawing tank are provided with water inlets, the water supply pipe comprises a water pump connecting section and a water inlet section, the water inlet section is connected with the water inlet, a U-shaped pipe section is connected between the water pump connecting section and the water inlet section, and the U-shaped pipe section upwards extends beyond the notch of the heating water bath and the ultrasonic thawing tank.
10. An intelligent rapid thawing apparatus according to claim 1, wherein: the post-treatment tank is provided with a filter screen above the water outlet pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322006692.8U CN220422982U (en) | 2023-07-27 | 2023-07-27 | Intelligent rapid thawing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322006692.8U CN220422982U (en) | 2023-07-27 | 2023-07-27 | Intelligent rapid thawing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220422982U true CN220422982U (en) | 2024-02-02 |
Family
ID=89702543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322006692.8U Active CN220422982U (en) | 2023-07-27 | 2023-07-27 | Intelligent rapid thawing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220422982U (en) |
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2023
- 2023-07-27 CN CN202322006692.8U patent/CN220422982U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |