CN220413460U - Gear product heat treatment guenching unit - Google Patents
Gear product heat treatment guenching unit Download PDFInfo
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- CN220413460U CN220413460U CN202321934559.2U CN202321934559U CN220413460U CN 220413460 U CN220413460 U CN 220413460U CN 202321934559 U CN202321934559 U CN 202321934559U CN 220413460 U CN220413460 U CN 220413460U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 22
- 238000010791 quenching Methods 0.000 claims abstract description 66
- 230000000171 quenching effect Effects 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000001125 extrusion Methods 0.000 abstract description 15
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 14
- 244000309464 bull Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000036346 tooth eruption Effects 0.000 description 1
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Abstract
The utility model provides a gear product heat treatment quenching device, which comprises: a quenching tank; the quenching device comprises a quenching box, and is characterized in that a net frame is arranged inside the quenching box, the upper end of the quenching box is fixedly connected with a supporting frame, the upper end of the supporting frame is fixedly connected with a top plate, a first double-headed motor is arranged at the upper end of the top plate, the output end of the first double-headed motor is fixedly connected with a transmission rod, and the peripheral side surface of the transmission rod is fixedly connected with a stranded wire disc. The utility model provides a gear product heat treatment quenching device, wherein a wire twisting disc can drive a net frame to lift through a lifting rope, when the net frame moves downwards to be in contact with a first rotating rod, the net frame stops moving, a second double-head motor drives the first rotating rod to rotate, the first rotating rod drives an extrusion rod to rotate, the extrusion rod rotates to extrude the bevel edge of an arc-shaped inclined plate to enable the left side of the net frame to move upwards, and when the extrusion rod passes through the lowest end of the arc-shaped inclined plate, the left end of the net frame is reset downwards, and the left end of the net frame can continuously vibrate through the continuous rotation of the extrusion rod.
Description
Technical Field
The utility model relates to the technical field of gear machining, in particular to a gear product heat treatment quenching device.
Background
The gear is a mechanical element with teeth on the rim and can continuously mesh with the transmission motion and power. The use of gears in transmissions has long emerged. At the end of the 19 th century, the principle of generating a gear cutting method and the sequential appearance of a special machine tool and a cutter for cutting teeth by using the principle are considered, with the development of production, the running stability of gears is emphasized, and when the gears are processed, quenching treatment is needed for improving the quality of the gears.
Through searching, the utility model patent with the patent number of CN217869005U discloses a gear product heat treatment quenching device, a transmission mechanism can drive a long gear disc to rotate through the guidance of a sliding rod and a sliding frame, the long gear disc can drive an elliptical wheel to rotate through a pinion, the elliptical wheel can drive a net frame to vibrate up and down through the elliptical structure, and quenching liquid and gears in a quenching box are vibrated through the vibration of the net frame.
When the device is used, because a lot of fragments exist in the quenching liquid, the long toothed disc and the elliptical wheel are driven by a gear mode, and the fragments easily fall into the space between the gears during working, so that the normal working of the equipment is affected.
Accordingly, there is a need to provide a gear product heat treatment quenching apparatus that solves the above-described technical problems.
Disclosure of Invention
The utility model provides a gear product heat treatment quenching device, which solves the problems that scraps are easy to fall between gears during working and the normal working of equipment is influenced by the fact that long tooth discs and elliptical wheels are driven by means of gears.
In order to solve the technical problems, the utility model provides a gear product heat treatment quenching device, which comprises: a quenching tank;
the quenching device comprises a quenching tank, and is characterized in that a net frame is arranged inside the quenching tank, the upper end of the quenching tank is fixedly connected with a supporting frame, the upper end of the supporting frame is fixedly connected with a top plate, the upper end of the top plate is provided with a first double-headed motor, the output end of the first double-headed motor is fixedly connected with a transmission rod, the circumferential side surface of the transmission rod is fixedly connected with a stranded wire disc, the upper end of the top plate is fixedly connected with a vertical plate, the transmission rod is rotationally connected with the vertical plate, the circumferential side surface of the stranded wire disc is fixedly connected with a lifting rope, the bottom end of the lifting rope is fixedly connected with the net frame, the bottom of the quenching tank is provided with a second double-headed motor, the upper end of the second double-headed motor is fixedly connected with a first rotary rod, the upper end of the first rotary rod is fixedly connected with an extrusion rod, the bottom of the net frame is fixedly connected with an arc-shaped inclined plate, the arc-shaped inclined plate is provided with two groups, and the extrusion rod is matched with the arc-shaped inclined plate.
Preferably, the bottom of the quenching tank is fixedly connected with a collecting tank, a helical blade rod is rotationally connected in the collecting tank, and a first bevel gear is fixedly connected to the bottom end of the helical blade rod.
Preferably, the left side of the collecting tank is fixedly connected with a fixed block, and a second rotating rod is rotatably connected inside the fixed block.
Preferably, the right end of the second rotating rod is fixedly connected with a second bevel gear, the second bevel gear is meshed with the first bevel gear, and the left side of the second rotating rod is fixedly connected with a third bevel gear.
Preferably, the bottom of the second double-head motor is fixedly connected with a third rotating rod, the bottom end of the third rotating rod is fixedly connected with a fourth conical gear, and the fourth conical gear is meshed with the third conical gear.
Preferably, the collecting tank upper end fixedly connected with back flow, back flow bottom fixedly connected with filter screen, the thread groove has been seted up to the collecting tank bottom, thread groove bottom threaded connection has the screw plug.
Compared with the related art, the gear product heat treatment quenching device provided by the utility model has the following beneficial effects:
the utility model provides a gear product heat treatment quenching device, wherein a wire twisting disc rotates to drive a net frame to lift through a lifting rope, when the net frame moves downwards to be in contact with a first rotating rod, the net frame stops moving, a second double-head motor drives the first rotating rod to rotate, the first rotating rod drives a squeezing rod to rotate, the squeezing rod rotates to squeeze the bevel edge of an arc-shaped sloping plate to enable the left side of the net frame to move upwards, when the squeezing rod passes through the lowest end of the arc-shaped sloping plate, the left end of the net frame is reset downwards, the left end of the net frame can continuously vibrate through the continuous rotation of the squeezing rod, the mechanism is not influenced by scraps, the net frame can normally vibrate, a second double-head motor drives a fourth conical gear to rotate through a third rotating rod, the fourth conical gear drives a second conical gear to rotate through cooperation with the third conical gear, the second conical gear drives a spiral blade rod to rotate, quenching liquid in a quenching tank flows into a collecting tank through the spiral blade rod, the quenching liquid returns to the inside the collecting tank after being filtered, scraps in the collecting tank can be cleaned conveniently through a quenching plug removing screw thread.
Drawings
FIG. 1 is a schematic view of a gear product heat treatment quenching apparatus according to a preferred embodiment of the present utility model;
fig. 2 is an enlarged schematic view of the structure of the region a shown in fig. 1.
Reference numerals in the drawings: 1. a quenching tank; 2. a screen frame; 3. a support frame; 4. a top plate; 5. a first double-ended motor; 6. a transmission rod; 7. a wire reel; 8. a vertical plate; 9. a hanging rope; 10. a second double-ended motor; 11. a first rotating lever; 12. an extrusion rod; 13. an arc-shaped sloping plate; 14. a collection tank; 15. a helical blade rod; 16. a first bevel gear; 17. a fixed block; 18. a second rotating rod; 19. a second bevel gear; 20. a third bevel gear; 21. a third rotating rod; 22. a fourth bevel gear; 23. a return pipe; 24. a filter screen; 25. a thread groove; 26. a threaded plug.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
Referring to fig. 1 and fig. 2 in combination, fig. 1 is a schematic structural diagram of a heat treatment quenching apparatus for gear products according to a preferred embodiment of the present utility model; fig. 2 is an enlarged schematic view of the structure of the area a shown in fig. 1, and a gear product heat treatment quenching device, comprising: a quenching tank 1;
the inside screen frame 2 that is provided with of quenching case 1, quenching case 1 upper end fixedly connected with support frame 3, support frame 3 upper end fixedly connected with roof 4, roof 4 upper end is provided with first double-end motor 5, first double-end motor 5 output fixedly connected with transfer line 6, transfer line 6 week side fixedly connected with stranded wire dish 7, roof 4 upper end fixedly connected with riser 8, transfer line 6 and riser 8 swivelling joint, stranded wire dish 7 week side fixedly connected with lifting rope 9, lifting rope 9 bottom and screen frame 2 fixed connection, quenching case 1 bottom is provided with second double-end motor 10, second double-end motor 10 upper end fixedly connected with first bull stick 11, first bull stick 11 upper end fixedly connected with squeeze lever 12, screen frame 2 bottom fixedly connected with arc swash plate 13, and arc swash plate 13 is provided with two sets of, squeeze lever 12 and arc swash plate 13 phase-match, first double-end motor 5 drives stranded wire dish 7 through transfer line 6 and rotates, stranded wire dish 7 can make screen frame 2 reciprocate through lifting rope 9, second double-end motor 10 drives squeeze lever 12 through first squeeze lever 11 and drive down the screen frame 2 through arc-shaped rotation 12, the cooperation of left side bull stick with vibration of upper and lower screen frame 2.
The bottom of the quenching tank 1 is fixedly connected with a collecting tank 14, a helical blade rod 15 is rotationally connected inside the collecting tank 14, a first bevel gear 16 is fixedly connected with the bottom end of the helical blade rod 15, and quenching liquid inside the quenching tank 1 can be driven to flow into the collecting tank 14 through the rotation of the helical blade rod 15.
The left side of the collecting tank 14 is fixedly connected with a fixed block 17, a second rotating rod 18 is rotatably connected inside the fixed block 17, and the second rotating rod 18 can be limited through the fixed block 17.
The right end of the second rotating rod 18 is fixedly connected with a second bevel gear 19, the second bevel gear 19 is meshed with the first bevel gear 16, and the left side of the second rotating rod 18 is fixedly connected with a third bevel gear 20.
The bottom of the second double-head motor 10 is fixedly connected with a third rotating rod 21, the bottom end of the third rotating rod 21 is fixedly connected with a fourth conical gear 22, the fourth conical gear 22 is meshed with the third conical gear 20, the second double-head motor 10 drives the fourth conical gear 22 to rotate through the third rotating rod 21, the fourth conical gear 22 can enable the second conical gear 19 to rotate through the cooperation with the third conical gear 20, and the second conical gear 19 can enable the helical blade rod 15 to rotate through the cooperation with the first conical gear 16.
The collecting vat 14 upper end fixedly connected with back flow 23, back flow 23 bottom fixedly connected with filter screen 24, the screw thread groove 25 has been seted up to the collecting vat 14 bottom, screw thread groove 25 bottom threaded connection has screw thread stopper 26, is convenient for clear up the inside piece of collecting vat 14 through the setting of screw thread groove 25 and screw thread stopper 26.
The working principle of the gear product heat treatment quenching device provided by the utility model is as follows:
the first step: when the novel wire frame is used, the transmission rod 6 is driven to rotate through the first double-headed motor 5, the transmission rod 6 drives the wire twisting disc 7 to rotate, the wire twisting disc 7 rotates to drive the net frame 2 to lift through the lifting rope 9, when the net frame 2 moves downwards to be in contact with the first rotating rod 11, the net frame 2 stops moving, the first rotating rod 11 is driven to rotate through the second double-headed motor 10, the first rotating rod 11 drives the extrusion rod 12 to rotate, the extrusion rod 12 rotates to extrude the bevel edge of the arc-shaped inclined plate 13 to enable the left side of the net frame 2 to move upwards, and when the extrusion rod 12 passes through the lowest end of the arc-shaped inclined plate 13, the left end of the net frame 2 is reset downwards, and the left end of the net frame 2 can vibrate continuously through the continuous rotation of the extrusion rod 12.
And a second step of: the second double-head motor 10 drives the fourth conical gear 22 to rotate through the third rotating rod 21, the fourth conical gear 22 can enable the second conical gear 19 to rotate through being matched with the third conical gear 20, the second conical gear 19 can drive the spiral blade rod 15 to rotate through being matched with the first conical gear 16, the spiral blade rod 15 rotates to enable quenching liquid in the quenching tank 1 to flow into the collecting tank 14, the quenching liquid is filtered through the filter screen 24 and then returns to the inside of the quenching tank 1 through the return pipe 23, and scraps in the collecting tank 14 can be cleaned by removing the threaded plug 26.
Compared with the related art, the gear product heat treatment quenching device provided by the utility model has the following beneficial effects:
the winch disc 7 rotates and can drive the net frame 2 to lift through the lifting rope 9, when the net frame 2 moves downwards to be in contact with the first rotating rod 11, the net frame 2 stops moving, the first rotating rod 11 is driven to rotate through the second double-head motor 10, the first rotating rod 11 drives the extrusion rod 12 to rotate, the bevel edge of the arc-shaped inclined plate 13 is extruded by the rotation of the extrusion rod 12, the left side of the net frame 2 moves upwards, after the extrusion rod 12 passes through the lowest end of the arc-shaped inclined plate 13, the left end of the net frame 2 is reset downwards, the net frame 2 can continuously vibrate through the continuous rotation of the extrusion rod 12, the mechanism is not influenced by scraps, the net frame 2 can normally vibrate, the second double-head motor 10 drives the fourth conical gear 22 to rotate through the third rotating rod 21, the fourth conical gear 22 can drive the second conical gear 19 to rotate through the cooperation of the third conical gear 20, the second conical gear 19 can drive the spiral blade rod 15 to rotate through the cooperation of the first conical gear 16, liquid inside the spiral blade rod 15 can enable liquid inside the quenching box 1 to flow into the collecting tank 14, the quenching liquid is filtered through the filter 24, and then the inside the quenching liquid can be cleaned up through the quenching liquid inside the collecting tank 26, and the inside the quenching liquid can be cleaned up through the quenching liquid through the quenching tank through the back inside the quenching tank 26.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A gear product heat treatment quenching apparatus, comprising: a quenching tank (1);
the novel quenching device is characterized in that a net frame (2) is arranged inside the quenching tank (1), the upper end of the quenching tank (1) is fixedly connected with a supporting frame (3), the upper end of the supporting frame (3) is fixedly connected with a top plate (4), the upper end of the top plate (4) is provided with a first double-headed motor (5), the output end of the first double-headed motor (5) is fixedly connected with a transmission rod (6), the periphery of the transmission rod (6) is fixedly connected with a stranded wire disc (7), the upper end of the top plate (4) is fixedly connected with a vertical plate (8), the transmission rod (6) is rotationally connected with the vertical plate (8), the periphery of the stranded wire disc (7) is fixedly connected with a lifting rope (9), the bottom end of the lifting rope (9) is fixedly connected with the net frame (2), the bottom of the quenching tank (1) is provided with a second double-headed motor (10), the upper end of the second double-headed motor (10) is fixedly connected with a first rotating rod (11), the upper end of the first rotating rod (11) is fixedly connected with a pressing rod (12), the bottom of the net frame (2) is fixedly connected with two arc-shaped groups (13).
2. The gear product heat treatment quenching device according to claim 1, wherein a collecting tank (14) is fixedly connected to the bottom of the quenching tank (1), a helical blade rod (15) is rotatably connected to the inside of the collecting tank (14), and a first bevel gear (16) is fixedly connected to the bottom end of the helical blade rod (15).
3. Gear product heat treatment quenching device according to claim 2, characterized in that a fixed block (17) is fixedly connected to the left side of the collecting tank (14), and a second rotating rod (18) is rotatably connected to the inside of the fixed block (17).
4. A gear product heat treatment quenching device according to claim 3, wherein the right end of the second rotating rod (18) is fixedly connected with a second bevel gear (19), and the left side of the second rotating rod (18) is fixedly connected with a third bevel gear (20).
5. The gear product heat treatment quenching device according to claim 4, wherein a third rotating rod (21) is fixedly connected to the bottom of the second double-head motor (10), and a fourth conical gear (22) is fixedly connected to the bottom end of the third rotating rod (21).
6. The gear product heat treatment quenching device according to claim 5, wherein a return pipe (23) is fixedly connected to the upper end of the collecting tank (14), a filter screen (24) is fixedly connected to the bottom end of the return pipe (23), a thread groove (25) is formed in the bottom of the collecting tank (14), and a thread plug (26) is connected to the bottom of the thread groove (25) in a threaded manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321934559.2U CN220413460U (en) | 2023-07-21 | 2023-07-21 | Gear product heat treatment guenching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321934559.2U CN220413460U (en) | 2023-07-21 | 2023-07-21 | Gear product heat treatment guenching unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220413460U true CN220413460U (en) | 2024-01-30 |
Family
ID=89642209
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321934559.2U Active CN220413460U (en) | 2023-07-21 | 2023-07-21 | Gear product heat treatment guenching unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220413460U (en) |
-
2023
- 2023-07-21 CN CN202321934559.2U patent/CN220413460U/en active Active
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