CN220412344U - Buffer memory frame in middle of overlapping type production line that waterproofing membrane was used - Google Patents

Abstract

The application discloses buffer storage frame in middle of overlapping type product line that waterproofing membrane was used, including installing in the frame of perpendicular guide rail group, the top in the installation frame and with perpendicular guide rail group complex activity around putting the subassembly, install on the frame with activity around putting subassembly matched with elevating system, install in the frame and with activity around putting the subassembly relative fixed around putting the subassembly and with be used for controlling the controller of elevating system work, buffer storage frame in the middle of the overlapping type product line that this application disclosed. By adopting a multi-layer overlapped structure, each layer is wound in the middle buffer storage rack and mutually independent, so that the storage space and the flexibility are higher. The single-layer middle buffer storage rack solves the problem that the single-layer middle buffer storage rack cannot meet the requirements of diversified products and large-scale production, further improves production efficiency, reduces production cost, and can better adapt to the change of market demands.

Description

Buffer memory frame in middle of overlapping type production line that waterproofing membrane was used

Technical Field

The application relates to a coiled material buffer storage frame, in particular to an overlapping type product line middle buffer storage frame for waterproof coiled materials with higher flexibility and larger storage space.

Background

In the waterproof coiled material production line, the design and the application of the middle buffer storage rack have important influence on the whole production flow. The intermediate buffer level design of a conventional waterproofing membrane production line is usually single-layered, which means that only one product can be handled at a time. This design, while simple, has a number of disadvantages in mass production.

First, the single-layer intermediate cache shelf cannot meet the requirement of simultaneous production of multiple products, and lacks flexibility. Today, where market demands are diversified, enterprises need the ability to handle multiple products simultaneously, and conventional single-layer cache designs cannot meet this demand. Once the product needs to be replaced, the current production line must be stopped for material replacement, which greatly reduces production efficiency.

Secondly, the single-layer middle buffer storage rack has limited storage space, and is not suitable for mass production. On a high-speed production line, a shortage of storage space will cause interruption of production, which has a great influence on production efficiency. Furthermore, the lack of storage space also limits the stable operation of the production line, so that small problems in the production process may lead to a stagnation of the whole production line.

In summary, the existing intermediate buffer rack has the problems of insufficient flexibility and insufficient storage space in design, which cannot meet the requirements of the modern waterproof roll production line.

Disclosure of Invention

The purpose of this application aims at solving at least the one point shortcoming that prior art exists, provides a buffer memory frame in middle of overlapping type production line that waterproofing membrane used.

In order to achieve the above purpose, the application discloses an overlapped type production line middle buffer storage rack for waterproof coiled materials, which comprises a frame, a movable winding and unwinding assembly, a lifting mechanism, a fixed winding and unwinding assembly and a controller, wherein the frame is arranged on a vertical guide rail group, the movable winding and unwinding assembly is arranged above the frame and matched with the vertical guide rail group, the lifting mechanism is arranged on the frame and matched with the movable winding and unwinding assembly, the fixed winding and unwinding assembly is arranged in the frame and opposite to the movable winding and unwinding assembly, and the controller is used for controlling the lifting mechanism to work, the movable winding and unwinding assembly comprises a substrate, a plurality of upper stock units, a large roll, a middle roll and a small roll, the two ends of the upper stock units are connected with the vertical guide rail group, the substrate is connected with the lifting mechanism through steel ropes, the adjustable positions of the upper stock units are fixed on the bottom surface of the substrate, and each stock unit is provided with a roll rack, and a large roll, a middle roll and a small roll are vertically arranged in the roll rack from top to bottom; the fixed winding and unwinding assembly comprises a plurality of lower stock units on the inner bottom surface of the mounting frame, the number and the positions of the lower stock units are opposite to those of the upper stock units, and each lower stock unit is opposite to the corresponding upper stock unit and is symmetrical in structure.

In some embodiments, the lifting mechanism comprises a motor, a speed reducer connected and matched with the motor, and a steel rope sleeve arranged on an output main shaft of the speed reducer; the steel cable is connected with a balancing weight after being matched with the steel cable sleeve in a filtering way.

In some embodiments, the large roll, the middle roll and the small roll in the upper stock unit are adjustably mounted in the roll housing such that the spacing between the large roll, the middle roll and the small roll is adjustable.

In some embodiments, the bottom of the frame mounts fixable road wheels. The middle buffer storage rack can be moved through the travelling wheels, so that the requirement of production line fluctuation adjustment is met.

In some embodiments, three infeed rollers are provided on one side of the frame and three outfeed rollers are provided on the opposite side.

The application discloses an overlapping type line intermediate cache frame. By adopting a multi-layer overlapped structure, each layer is wound in the middle buffer storage rack and mutually independent, so that the storage space and the flexibility are higher. The single-layer middle buffer storage rack solves the problem that the single-layer middle buffer storage rack cannot meet the requirements of diversified products and large-scale production, further improves production efficiency, reduces production cost, and can better adapt to the change of market demands.

Drawings

Various aspects of the present disclosure will be better understood upon reading the following detailed description in conjunction with the drawings, the location, dimensions, and ranges of individual structures shown in the drawings, etc., are sometimes not indicative of actual locations, dimensions, ranges, etc. In the drawings:

fig. 1 is a schematic structural view of an embodiment disclosed herein.

Fig. 2 is a schematic structural diagram of an upper stock unit according to an embodiment of the present disclosure.

Fig. 3 is a schematic view of a winding and unwinding structure of three sets of webs in one embodiment of the present disclosure.

Detailed Description

The present disclosure will be described below with reference to the accompanying drawings, which illustrate several embodiments of the present disclosure. It should be understood, however, that the present disclosure may be embodied in many different forms and should not be limited to the embodiments described below, but rather, the embodiments described below are intended to provide a more complete disclosure of the present disclosure and to fully illustrate the scope of the present disclosure to those skilled in the art. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide yet additional embodiments.

It should be understood that throughout the drawings, like reference numerals refer to like elements. In the drawings, the size of certain features may be modified for clarity.

It should be understood that the terminology used in the description is for the purpose of describing particular embodiments only, and is not intended to be limiting of the disclosure. All terms (including technical and scientific terms) used in the specification have the meanings commonly understood by one of ordinary skill in the art unless otherwise defined. For the sake of brevity and/or clarity, techniques, methods and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but the techniques, methods and apparatus should be considered a part of the specification where appropriate.

As used in this specification, the singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. The use of the terms "comprising," "including," and "containing" in the specification mean that the recited features are present, but that one or more other features are not excluded. The use of the phrase "and/or" in the specification includes any and all combinations of one or more of the associated listed items. The words "between X and Y" and "between about X and Y" used in this specification should be interpreted to include X and Y. The phrase "between about X and Y" as used herein means "between about X and about Y", and the phrase "from about X to Y" as used herein means "from about X to about Y".

In the description, an element is referred to as being "on," "attached" to, "connected" to, "coupled" to, "contacting" or the like another element, and the element may be directly on, attached to, connected to, coupled to or contacting the other element or intervening elements may be present. In contrast, when an element is referred to as being "directly on," "directly attached to," directly connected to, "directly coupled to, or" directly contacting "another element, there are no intervening elements present. In the specification, one feature is arranged "adjacent" to another feature, which may mean that one feature has a portion overlapping with or located above or below the adjacent feature.

In the specification, spatial relationship words such as "upper", "lower", "left", "right", "front", "rear", "high", "low", and the like may describe the relationship of one feature to another feature in the drawings. It will be understood that the spatial relationship words comprise, in addition to the orientations shown in the figures, different orientations of the device in use or operation. For example, when the device in the figures is inverted, features that were originally described as "below" other features may be described as "above" the other features. The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the relative spatial relationship will be explained accordingly.

Examples

As shown in fig. 1 and 2, in the present embodiment, the frame 1 is a main body portion of the entire intermediate cache shelf, and may be regarded as a basic support structure. The frame 1 has a firm structure, and the bottom of the frame 1 is provided with the fixable travelling wheels 2, so that the whole middle buffer frame can conveniently move on a production line, and the requirements of different technological processes are met. A vertical guide rail group 3 is arranged in the frame 1.

In this embodiment, the movable winding assembly 4 is movable up and down in the frame 1 by cooperating with the vertical guide rail group 3 on the frame 1. It comprises a base plate 5 with two ends connected with a vertical guide rail group 3, and the base plate 5 is connected with a lifting mechanism 7 through a steel rope 6. The bottom surface of the base plate 5 is fixed with a plurality of upper stock units 8, and in this embodiment, a fixed winding and unwinding assembly 13 is installed on the inner bottom surface of the frame 1 and corresponds to the movable winding and unwinding assembly 4, and includes a plurality of lower stock units 14. The position of each lower stock unit 14 corresponds to the upper stock unit 8, and the structure is symmetrical, so that the smoothness of coiled materials in and out can be ensured, and the coiled materials are prevented from being blocked or entangled.

In addition, in the present embodiment, three feeding guide wheels 20 are provided on one side of the frame 1, and three discharging guide wheels 21 are provided on the opposite side, so as to ensure that the waterproof coiled material can be carried out along a fixed track when entering and exiting, and avoid the displacement or deviation of the coiled material.

As shown in fig. 2, the upper stock unit 8 and the lower stock unit 14 have the same structure, each unit comprises a roller frame 9, rollers of different sizes are vertically arranged inside the roller frame 9, and a large roller 10, a middle roller 11 and a small roller 12 are respectively arranged up and down. The large roller 10, the middle roller 11 and the small roller 12 are connected and matched with the roller frame 9 in an adjustable position, so that the distance between the rollers can be adjusted, and the waterproof roll is suitable for waterproof rolls with different sizes and thicknesses.

It should be understood that the coiled materials to be buffered are wound between the movable winding and unwinding assembly 4 and the fixed winding and unwinding assembly 13, and among three groups of coiled materials, a group of coiled materials a are wound in sequence between the large rolling roller 10 in the upper stock unit 8 and the small rolling roller 12 in the lower stock unit 14, a group of coiled materials b are wound in sequence between the upper stock unit 8 and the middle rolling roller 11 in the lower stock unit 14, and a final group of coiled materials c are wound in sequence between the small rolling roller 12 in the upper stock unit 8 and the large rolling roller 10 in the lower stock unit 14.

In this embodiment, the lifting mechanism 7 is a power source of the movable winding and unwinding assembly 4 and comprises a motor 16, a speed reducer 17 and a wire rope sleeve. The motor 16 drives the speed reducer 17 to operate, a steel rope sleeve 15 is arranged on an output spindle of the speed reducer 17, the steel rope sleeve 15 is used for pulling the steel rope 6, one end of the steel rope 6 is connected with the base plate 5, and the other end of the steel rope 6 is connected with the balancing weight 19. The motor 16 can be rotated to pull the frame 1 of the base plate 5 to lift and synchronously adjust the position of the balancing weight 19, so as to realize the up-and-down movement of the movable winding and unwinding assembly.

In this embodiment, the controller 18 is an operation core of the whole device, and can control the rotation of the motor 16, so as to realize the action of the lifting mechanism 7 and control the lifting of the movable winding and unwinding assembly 4. Through accurate control, various complicated technology needs on satisfying the production line, improvement production efficiency. For example, by pulling the movable winding and unwinding assembly 4 upward, the length of the coiled material stored in the frame 1 can be increased, so that the buffer amount of the buffer rack is variable, the production of the production line can be balanced better, and the shutdown adjustment is prevented from being required due to too fast or too slow one step.

It should be appreciated that the weight 19 is used to balance the weight of the movable winding assembly and to relieve the load on the lifting mechanism 15.

Although exemplary embodiments of the present disclosure have been described, it will be understood by those skilled in the art that various changes and modifications can be made to the exemplary embodiments of the present disclosure without materially departing from the spirit and scope of the disclosure. Accordingly, all changes and modifications are intended to be included within the scope of the present disclosure as defined by the appended claims. The disclosure is defined by the following claims, with equivalents of the claims to be included therein.

Claims (5)

1. The utility model provides a buffer memory frame in middle of overlapping type product line that waterproofing membrane used which characterized in that: the movable winding and unwinding assembly comprises a frame, a movable winding and unwinding assembly, a lifting mechanism, a fixed winding and unwinding assembly and a controller, wherein the frame is arranged in the vertical guide rail assembly, the movable winding and unwinding assembly is arranged above the frame and matched with the vertical guide rail assembly, the lifting mechanism is arranged on the frame and matched with the movable winding and unwinding assembly, the fixed winding and unwinding assembly is arranged in the frame and opposite to the movable winding and unwinding assembly, and the controller is used for controlling the lifting mechanism to work; the fixed winding and unwinding assembly comprises a plurality of lower stock units on the inner bottom surface of the mounting frame, the number and the positions of the lower stock units are opposite to those of the upper stock units, and each lower stock unit is opposite to the corresponding upper stock unit and is symmetrical in structure.

2. An overlapping line intermediate buffer rack for a waterproof roll as claimed in claim 1, wherein: the lifting mechanism comprises a motor, a speed reducer connected and matched with the motor, and a steel cable sleeve arranged on an output main shaft of the speed reducer; the steel cable is connected with a balancing weight after being matched with the steel cable sleeve in a filtering way.

3. An overlapping line intermediate buffer rack for a waterproof roll as claimed in claim 1, wherein: the large roll, the middle roll and the small roll in the upper stock unit are adjustably mounted in the roll frame, so that the spacing between the large roll, the middle roll and the small roll is adjustable.

4. An overlapping line intermediate buffer rack for a waterproof roll as claimed in claim 1, wherein: the bottom of the frame is provided with the fixable travelling wheels, and the middle buffer storage frame can be moved through the travelling wheels, so that the requirement of production line fluctuation adjustment is met.

5. An overlapping line intermediate buffer rack for a waterproof roll as claimed in claim 1, wherein: three feeding guide wheels are arranged on one side of the frame, and three discharging guide wheels are arranged on the opposite side of the frame.