CN220411141U

CN220411141U - Packaging, shaping and freezing integrated production line for hotpot condiment

Info

Publication number: CN220411141U
Application number: CN202321756851.XU
Authority: CN
Inventors: 王生龙; 杨海燕; 李瑞雪; 杨春梅; 王兴国
Original assignee: Ningxia Ningyang Food Co ltd
Current assignee: Ningxia Ningyang Food Co ltd
Priority date: 2023-07-06
Filing date: 2023-07-06
Publication date: 2024-01-30
Anticipated expiration: 2033-07-06

Abstract

The utility model provides a hot pot seasoning packaging, shaping and freezing integrated production line, which comprises the following steps: the automatic feeding device comprises a bag type charging machine, a material bag shaping device and a cold chain conveying device, wherein the bag type charging machine, the material bag shaping device and the cold chain conveying device are of an automatic serial structure, and all the devices are closely connected through the conveying device to form an integrated production line; the material bag shaping device comprises a distributing mechanism and a material bag beating mechanism, wherein the material bag beating mechanism is arranged at the rear of the distributing mechanism, and the material bag shaping device is arranged on a first conveying chain plate in the cold chain conveying device. In the utility model, the hotpot condiment directly enters the shaping procedure after being packaged, and the hotpot condiment is not subjected to cooling treatment. The bottom material can still be in a flowing state during shaping, so that the bottom material in the bag is convenient to mix uniformly. The shaped body is directly frozen quickly, so that the ideal state after shaping can be maintained to the maximum extent. Realize bagging-off, plastic and frozen integration, reduce and transport the loss, improve production efficiency.

Description

Packaging, shaping and freezing integrated production line for hotpot condiment

Technical Field

The utility model relates to the technical field of hotpot condiment, in particular to a hotpot condiment packaging, shaping and freezing integrated production line.

Background

After the beef tallow hot pot seasoning is successfully manufactured, the manufactured seasoning needs to be packaged, shaped and cooled for being convenient for people to eat. Among the prior art, cool chain transportation of cooling after the bagging-off finishes can make the preliminary fixed follow-up plastic effect that influences of interior material of bag. Subsequent patting shaping can only enable the bottom materials in the bag to be flat, and full mixing of beef tallow and ingredients in the bottom materials cannot be achieved. The existing technology divides bagging, shaping and freezing into three independent procedures, has no integrated production line, increases the transfer time and the manual loss, and has lower efficiency. Aiming at the problems, a hot pot seasoning packaging, shaping and freezing integrated production line is provided.

Disclosure of Invention

The utility model provides a hot pot condiment packaging, shaping and freezing integrated production line for solving the problems in the prior art.

The application specifically comprises the following steps: a hot pot seasoning packaging, shaping and freezing integrated production line comprises: the automatic feeding device comprises a bag type charging machine, a material bag shaping device and a cold chain conveying device, wherein the bag type charging machine, the material bag shaping device and the cold chain conveying device are of an automatic serial structure, and all the devices are closely connected through the conveying device to form an integrated production line;

the material package shaping device comprises a distributing mechanism and a material package beating mechanism, wherein the material package beating mechanism is arranged at the rear of the distributing mechanism, the distributing mechanism conveys the material package which is packaged into bags through a conveying device to the material package shaping device, the material package is firstly drained onto the distributing mechanism, the material packages are arranged, and the material packages are conveyed into the material package beating mechanism for beating shaping after the arrangement is completed, so that the materials in the bags are uniformly mixed. The material package beating mechanism is matched with the distribution mechanism, the distribution mechanism is used for completing drainage and arrangement of material packages and providing orderly material packages for beating and shaping, and the cooperation can be realized in an automatic and efficient way in the whole material package shaping process, and disorder can not be caused. The material bag shaping device is arranged above a first conveying chain plate and a third conveying chain plate in the cold chain conveying device. The material bag shaping device is arranged on the cold chain conveying device, so that the original separated shaping and freezing processes are connected at zero distance, the ideal state in the shaped material bag can be quickly fixed, and the internal flow is prevented from being changed.

Further, the material bag shaping device and the cold chain conveying device are arranged in the closed space.

A closed space is utilized to form a freezing chamber, after the material bag is flapped and shaped, the internal base material enters the cooling chamber due to high temperature and uncured, and the shaped ideal state can be quickly fixed by utilizing cold air for quick freezing, so that the internal flow is prevented from being changed. And the speed and effect of rapid refrigeration are larger than those of a common refrigeration conveying mode.

Further, the distribution mechanism comprises two belt conveyors which are arranged in parallel, the two belt conveyors are inclined inwards by a certain angle, after the two belt conveyors are inclined inwards, the movement direction of the two belt conveyors is in a convergence state, so that the material package flows to a central area to be concentrated, and the opening and closing mechanism only needs to open or close the material package flow channel in one area, so that the material package flow can be easily and completely controlled, and the opening or closing is realized. The belt conveyor is characterized in that protection plates are arranged on two sides of the belt conveyor, a connecting block is arranged on the protection plates in the outer side of the belt conveyor, the connecting block is fixedly connected with an opening and closing mechanism, the opening and closing mechanism comprises a cylinder for providing power, a connecting plate is fixedly connected with a piston end of the cylinder, a transmission rod is movably connected to the connecting plate, the other end of the transmission rod is fixedly connected with a transmission shaft, and the transmission shaft penetrates through a hole in the connecting block and is in interference fit with the connecting block.

The opening and closing mechanism controls the opening and closing of the two belt conveyors, so that the falling time and the falling speed of the material bags from the belt conveyors are controlled. The material bags can be orderly and moderately supplied to the first conveying chain plate, and accumulation and blockage of the material bags are avoided.

Further, two limiting plates are fixedly arranged on the upper surface of the connecting block, the two limiting plates are arranged above the two belt conveyors and a certain gap is reserved between the limiting plates and the belt conveyors, and the distance between the two belt conveyors is controlled to be the distance of the size width or the length of the material package by the two limiting plates.

The setting of limiting plate makes can be according to actual material package size nimble regulation distance between two band conveyer to the transport requirement of adaptation different specification material package can keep original transportation state when effectively controlling the material package and get into on the band conveyer, carries out certain bedding for follow-up shaping work of beating.

Further, the material package beating mechanism comprises second driving air cylinders arranged on two sides of the first conveying chain plate, and piston ends of the second driving air cylinders are connected with beating plates for beating. The reciprocating telescopic motion of the air cylinder can repeatedly flap and reshape the material bag, and the repeated flap effect can effectively lead the beef tallow and ingredients in the material bag to achieve even mixing effect. Compared with manual work, the method is quick and effective, reduces labor intensity and improves production efficiency.

Further, the cold chain conveying device comprises a first conveying chain plate, a second conveying chain plate and a third conveying chain plate, wherein the three conveying chain plates are distributed in the same layer of the surface; and cold air blowers for providing low temperature are arranged at two sides of the three conveying chain plates.

The first conveying chain plate, the second conveying chain plate and the third conveying chain plate respectively convey and freeze three different products, wherein the first conveying chain plate conveys and freezes 400g of bagged beef tallow hot pot seasoning, the second conveying chain plate conveys and freezes 400g and 360g of plastic square box beef tallow hot pot seasoning, and the third conveying chain plate conveys and freezes 160g of bagged beef tallow hot pot seasoning. The three conveying chain plates can be operated simultaneously or independently. Three different products can be frozen simultaneously through three different conveying chain plates, because the bagging gram number of the hotpot condiment is different, the required freezing time is the same, and the conveying speed of the conveying chain plates can be adjusted according to actual conditions.

Further, a pushing mechanism for pushing the bottom materials on the conveying channel to the second conveying chain plate is arranged above the second conveying chain plate. The square box bottom material does not need to be beaten, and the bottom material in the box body only needs to be frozen and shaped.

Further, one side of the driven shafts of the first conveying chain plate, the second conveying chain plate and the third conveying chain plate is provided with a chain plate tightness adjusting mechanism, the chain plate tightness adjusting mechanism comprises a threaded rod, the threaded rod penetrates through the supporting frame to be in butt joint with the sliding block, the sliding block is arranged on the driven shaft, the sliding block is provided with sliding grooves which move with the sliding rail in an up-down mode, and the sliding rail is arranged in the middle of the supporting frame. The screw rod of support frame inboard is last to be equipped with and is used for the nut of secondary fixation, at the in-process of link joint operation, can appear the not hard up phenomenon of threaded rod, is equipped with the nut at the opposite side of support frame, can carry out the secondary fixation with the threaded rod to play the effect of protection when reaching the threaded rod and becoming flexible.

The link plate tightness adjusting mechanism realizes flexible control of the working parameters of the link plate, and can properly adjust the distance, the tension, the movement speed and the like of the link plate according to the factors such as the specification of a material package, the production beat, the ambient temperature, the abrasion degree of parts and the like. The chain plate conveying system has strong adaptability, can adapt to different process requirements and operating environments, and effectively prolongs the service life.

The utility model has the technical effects that:

1. according to the hot pot seasoning packaging method, the packaged hot pot seasoning is not cooled, so that the hot pot seasoning is directly subjected to a shaping process, and the seasoning can be kept in a flowing state during shaping. This is advantageous for the uniform mixing of the base material in the bag during shaping. Because the base material is not solidified, the components are easy to flow and mix with each other, and the shaping vibration can fully play a role in stirring, so that the uniform mixing of the beef tallow and ingredients in the base material is realized.

2. The shaped hotpot condiment is quickly frozen, so that the ideal state after shaping can be reserved to the maximum extent. The inside of the shaped bottom material is uniformly mixed, and the state can be quickly fixed by quick freezing, so that the subsequent flowing is prevented from being changed, and the internal quality of the product is ensured.

3. The integrated production can reduce the transfer process, reduce the transfer loss and the manual loss, and improve the production efficiency and the productivity. Because the three procedures of packaging, shaping and freezing of the hotpot condiment are continuously carried out on the same production line, the semi-finished products are not required to be transferred, the flow is greatly simplified, the time and the labor consumption are reduced, and the improvement of the yield and the benefit is facilitated.

4. The three conveying chain plates are arranged in parallel, so that three different products can be subjected to patting shaping or freezing transportation at the same time, each chain plate is only required to be in charge of conveying one product, and the speeds of the different chain plates can be independently regulated for hotpot condiment products with different gram numbers, so that the requirements of different products can be flexibly met.

Drawings

FIG. 1 is an isometric view of a packaging, shaping and freezing integrated production line of hotpot condiment in the utility model;

FIG. 2 is a schematic diagram showing the sealing of a packaging, shaping and freezing integrated production line of the hotpot condiment in the utility model;

FIG. 3 is an isometric view of a shaping and freezing integrated production line of the hotpot condiment in the utility model;

FIG. 4 is an enlarged view of a portion of FIG. 3A in accordance with the present utility model;

FIG. 5 is an enlarged view of a portion of FIG. 1B in accordance with the present utility model;

in the drawings, 1. Bag loader, 2. Bag shaper, 3. Cold chain conveyor, 4. Pusher mechanism, 21. Distributor mechanism, 210. Belt conveyor, 211. Guard plate, 212. Connecting block, 213. Opening and closing mechanism, 214. Stop plate, 2130. Cylinder, 2131. Connecting plate, 2132. Drive rod, 2133. Drive shaft, 22. Bag beating mechanism, 220. Second drive cylinder, 221. Beating plate, 31. First conveying chain plate, 32. Second conveying chain plate, 33. Third conveying chain plate, 34. Air cooler, 35. Chain plate elasticity adjustment mechanism, 350. Threaded rod, 351. Slider, 352. Slide rail, 353. Nut.

Detailed Description

Embodiments of the present utility model will be described in detail with reference to fig. 1 to 5.

Example 1:

a hot pot seasoning packaging, shaping and freezing integrated production line, as shown in figure 1, comprises: the automatic feeding device comprises a bag type charging machine 1, a material bag shaping device 2 and a cold chain conveying device 3, wherein the bag type charging machine 1, the material bag shaping device 2 and the cold chain conveying device 3 are of an automatic serial structure, and all the devices are closely connected through the conveying device to form an integrated production line;

the package shaping device 2 comprises a distributing mechanism 21 and a package beating mechanism 22, wherein the package beating mechanism 22 is arranged behind the distributing mechanism 21, and the package shaping device 2 is arranged above a first conveying chain plate 31 and a third conveying chain plate 33 in the cold chain conveying device 3.

The specific operation process in the hot pot seasoning packaging, shaping and freezing integrated production line of the embodiment is as follows: in this embodiment, the bag loader 1 loads the hotpot seasoning in the storage tank into the material bags and conveys the material bags to the distribution mechanism 21 through the conveying device, the opening and closing mechanism is started to enable the material bags to fall onto the first conveying chain plate 31 under the action of gravity when the number of the material bags on the distribution mechanism 21 reaches the upper limit, and the material bags are conveyed to the position below the material bag beating mechanism 22 by the first conveying chain plate 31 to start beating and shaping, so that beef tallow and ingredients in the material bags are uniformly mixed. After the beating is finished, the first conveying chain plate 31 and the third conveying chain plate 33 continuously convey the material bags into the cold chain conveying device 3 for freezing shaping.

Example 2:

on the basis of example 1, as shown in fig. 2, the ladle shaping device 2 and the cold chain conveying device 3 are installed in an enclosed space.

In this embodiment: a closed space is utilized to form a freezing chamber, after the material bag is flapped and shaped, the internal base material enters the cooling chamber due to high temperature and uncured, and the shaped ideal state can be quickly fixed by utilizing cold air for quick freezing, so that the internal flow is prevented from being changed. And the speed and effect of rapid refrigeration are larger than those of a common refrigeration conveying mode.

Example 3:

on the basis of embodiment 1, as shown in fig. 3-4, the distribution mechanism 21 comprises two belt conveyors 210 which are arranged in parallel, the two belt conveyors 210 are inclined inwards by a certain angle, protection plates 211 are arranged on two sides of each belt conveyor 210, a connecting block 212 is arranged on each protection plate 211 on the outer side, each connecting block 212 is fixedly connected with an opening and closing mechanism 213, each opening and closing mechanism 213 comprises a cylinder 2130 for providing power, a connecting plate 2131 is fixedly connected with a piston end of each cylinder 2130, a transmission rod 2132 is movably connected on each connecting plate 2131, the other end of each transmission rod 2132 is fixedly connected with a transmission shaft 2133, and each transmission shaft 2133 passes through a hole in each connecting block 212 to be in interference fit with each connecting block 212.

The upper surface of the connecting block 212 is fixedly provided with two limiting plates 214, the two limiting plates 214 are arranged above the two belt conveyors 210 and a certain gap is reserved between the two belt conveyors 210, and the two limiting plates 214 control the distance between the two belt conveyors 210 to be the distance of the width or the length of the size of the material package.

In this embodiment: when the material packet is conveyed to the middle of the two parallel belt conveyors 210, the limiting plate 214 controls the material packet to enter the placing state on the belt conveyors 210. When the maximum number of the material bags on the belt conveyors 210 is reached, the opening and closing mechanism 213 controls the two belt conveyors 210 to open inwards, so that the material bags fall onto the first conveying chain plate 31 under the action of gravity. The piston end of the air cylinder 2130 in the opening and closing mechanism 213 extends downwards to control the connecting plate 2131 to move downwards, and the transmission rod 2132 movably connected with the connecting plate 2131 utilizes the advantages of the shape of the transmission rod 2132 to enable the transmission shaft 2133 fixedly connected with the transmission rod 2133 to rotate for a certain angle to control the two belt conveyors 210 to open inwards to a proper angle for falling of the material packet; when the material packet falls completely, the piston end of the cylinder 2130 is retracted, the belt conveyor 210 is controlled to be closed by repeating the above actions, and the initial state is restored.

Example 4:

on the basis of embodiment 1, as shown in fig. 3-4, the bale beating mechanism 22 comprises second driving cylinders 220 arranged at two sides of the first conveying chain plate 31, and piston ends of the second driving cylinders 220 are connected with beating plates 221 for performing beating actions.

In this embodiment: the second driving cylinder 220 reciprocates to reciprocate the slapping plate 221 up and down to simulate the manual slapping action.

Example 5:

on the basis of the embodiment 1, as shown in fig. 3-4, the cold chain conveying device 3 comprises a first conveying chain plate 31, a second conveying chain plate 32 and a third conveying chain plate 33, wherein the three conveying chain plates are distributed in the same layer of the meeting plane in a staggered mode; air coolers 34 for providing low temperature are provided on both sides of the three conveying chain plates.

The first conveying chain plate 31 and the third conveying chain plate 33 convey the bagged beef tallow hot pot seasoning with the same package but different gram numbers, and the second conveying chain plate 32 conveys the square box beef tallow hot pot seasoning. When the conveying chain plate is operated, the air cooler 34 provides freezing conditions, so that the hotpot condiment on the conveying chain plate can be quickly frozen and shaped.

Example 6:

on the basis of the above embodiment, as shown in fig. 3-4, a pushing mechanism 4 for pushing the bed material on the conveying path onto the second conveying flight is provided above the second conveying flight 32.

In the implementation: when the number of the base material boxes reaches the maximum on the conveying channel above the second conveying chain plate 32, the pushing mechanism 4 pushes the base material boxes to the second conveying chain plate 32, so that the base material boxes start to be conveyed and frozen along the moving direction of the conveying chain plate.

Example 7:

on the basis of the above embodiment, as shown in fig. 3-5, a link plate tightness adjusting mechanism 35 is arranged on one side of the driven shafts of the first conveying link plate 31, the second conveying link plate 32 and the third conveying link plate 33, the link plate tightness adjusting mechanism 35 comprises a threaded rod 350, the threaded rod 350 passes through a supporting frame and is abutted with a sliding block 351, the sliding block 351 is installed on the driven shaft, sliding grooves which move mutually with sliding rails 352 are arranged on the upper side and the lower side of the sliding block 351, and the sliding rails 352 are arranged in the middle of the supporting frame. The threaded rod 350 on the inner side of the support frame is provided with a nut 353 for secondary fixation.

In this embodiment: screwing the threaded rod 350 leftwards, so that the sliding block 351 moves in the sliding rail 352 to shorten the distance between the sliding block 351 and the threaded rod 350, and the loosening effect of the chain plate is achieved; screwing the threaded rod 350 to the right causes the slider 351 to move in the slide rail 352 to increase the distance between the slider 351 and the threaded rod 350, achieving the effect of tightening the link plate.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the technical solutions according to the embodiments of the present utility model.

Claims

1. Packaging, shaping and freezing integrated production line of hotpot condiment is characterized by comprising the following steps: the automatic feeding device comprises a bag type charging machine (1), a material bag shaping device (2) and a cold chain conveying device (3), wherein the bag type charging machine (1), the material bag shaping device (2) and the cold chain conveying device (3) are of an automatic serial structure, and all the devices are closely connected through the conveying device to form an integrated production line;

the material bag shaping device (2) comprises a distribution mechanism (21) and a material bag beating mechanism (22), wherein the material bag beating mechanism (22) is arranged behind the distribution mechanism (21), and the material bag shaping device (2) is arranged above a first conveying chain plate (31) and a third conveying chain plate (33) in the cold chain conveying device (3).

2. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 1, wherein the seasoning packet shaping device (2) and the cold chain conveying device (3) are installed in a closed space.

3. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 1, wherein the distribution mechanism (21) comprises two belt conveyors (210) which are arranged in parallel, the two belt conveyors (210) incline inwards, protection plates (211) are arranged on two sides of each belt conveyor (210), connecting blocks (212) are arranged on the protection plates (211) on the outer sides, the connecting blocks (212) are fixedly connected with opening and closing mechanisms (213), the opening and closing mechanisms (213) comprise cylinders (2130) for providing power, piston ends of the cylinders (2130) are fixedly connected with connecting plates (2131), transmission rods (2132) are movably connected on the connecting plates (2131), the other ends of the transmission rods (2132) are fixedly connected with transmission shafts (2133), and the transmission shafts (2133) penetrate through holes in the connecting blocks (212) to be in interference fit with the connecting blocks (212).

4. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 3, wherein two limiting plates (214) are fixedly arranged on the upper surface of the connecting block (212), and the two limiting plates (214) are arranged above the two belt conveyors (210) and a gap is reserved between the two belt conveyors (210).

5. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 1, wherein the seasoning packet beating mechanism (22) comprises second driving cylinders (220) arranged on two sides of the first conveying chain plate (31), and piston ends of the second driving cylinders (220) are connected with beating plates (221) for beating.

6. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 1, wherein the cold chain conveying device (3) comprises a first conveying chain plate (31), a second conveying chain plate (32) and a third conveying chain plate (33), and the three conveying chain plates are distributed in the same layer of meeting plane in a staggered mode; air coolers (34) for providing low temperature are arranged on two sides of the three conveying chain plates.

7. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 6, wherein a pushing mechanism (4) for pushing the seasoning on the conveying passage onto the second conveying chain plate is arranged above the second conveying chain plate (32).

8. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 6, wherein one side of driven shafts of the first conveying chain plate (31), the second conveying chain plate (32) and the third conveying chain plate (33) is provided with a chain plate tightness adjusting mechanism (35), the chain plate tightness adjusting mechanism (35) comprises a threaded rod (350), the threaded rod (350) penetrates through a supporting frame to be abutted with a sliding block (351), the sliding block (351) is installed on the driven shaft, sliding grooves which move with sliding rails (352) are formed in the upper portion and the lower portion of the sliding block (351), and the sliding rails (352) are arranged in the middle of the supporting frame.

9. The hot pot seasoning packaging, shaping and freezing integrated production line according to claim 8, wherein a nut (353) for secondary fixing is arranged on a threaded rod (350) on the inner side of the supporting frame.