CN220407383U - Digital heat preservation nailing and welding machine - Google Patents

Digital heat preservation nailing and welding machine Download PDF

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Publication number
CN220407383U
CN220407383U CN202321495861.2U CN202321495861U CN220407383U CN 220407383 U CN220407383 U CN 220407383U CN 202321495861 U CN202321495861 U CN 202321495861U CN 220407383 U CN220407383 U CN 220407383U
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board
output
ship
capacitor
panel
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CN202321495861.2U
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张通淼
杨树子
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SHANGHAI HUTONG ENTERPRISE GROUP CO Ltd
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SHANGHAI HUTONG ENTERPRISE GROUP CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a digital heat preservation nailing and welding machine, which comprises electrical equipment and a shell; the electric equipment comprises a main circuit board, a display board, a control board and a silicon controlled rectifier module, wherein the input end of the main circuit board is sequentially provided with a ship-shaped switch, a buffer relay and a rectifier bridge, the input end of the ship-shaped switch is externally powered, the output end of the ship-shaped switch is connected with the input end of the rectifier bridge after passing through the buffer relay, the output end of the rectifier bridge is connected with a capacitor filter and then connected with an IGBT circuit, the output end of the IGBT circuit is connected with a main transformer, the output end of the main transformer is connected with a Fabry-Perot capacitor for charging the Farad capacitor, the Farad capacitor is connected with the silicon controlled rectifier module, and the Farad capacitor is controlled by the silicon controlled rectifier module to externally power; the display panel is used for receiving instruction input, and the control panel receives the instruction of the display panel and controls the silicon controlled module in real time. The utility model has the characteristics of small volume, light weight and low failure rate, and has reasonable static external characteristics and good dynamic performance.

Description

Digital heat preservation nailing and welding machine
Technical Field
The utility model belongs to the technical field of heat preservation nailing and welding machines, and particularly relates to a digital heat preservation nailing and welding machine.
Background
At present, the energy storage type heat preservation nailing and welding machine generally adopts a traditional transformer to step down and charge, and has the advantages of simple control circuit and convenient design and operation, but adopts a transformer to step down and charge mode to bring the defects of low charging efficiency, high failure, poor heat dissipation performance, inconvenient carrying, few functions, lack of convenience and welding by only using a single welding gun.
Therefore, it is necessary to change the existing charging design to achieve a reduction in the size of the welder while improving the charging efficiency and reducing the failure rate.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a digital heat-preservation nailing machine aiming at the defects of the prior art.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
a digital heat preservation nailing welder, which comprises an electrical device and a shell;
the electric equipment comprises a main circuit board, a display board, a control board and a silicon controlled rectifier module, wherein the input end of the main circuit board is sequentially provided with a ship-shaped switch, a buffer relay and a rectifier bridge, the input end of the ship-shaped switch is connected with external power supply, the output end of the ship-shaped switch is connected with the input end of the rectifier bridge after passing through the buffer relay, the output end of the rectifier bridge is connected with an IGBT circuit after being connected with a capacitor filter, the output end of the IGBT circuit is connected with the main transformer, the output end of the main transformer is connected with a Fabry-Perot capacitor to charge the Farad capacitor, the output end of the Farad capacitor is connected with the silicon controlled rectifier module, and the Farad capacitor is controlled by the silicon controlled rectifier module to externally supply power; the display panel is used for receiving instruction input, and the control panel receives the instruction of the display panel and controls the silicon controlled module in real time;
the shell comprises a bottom plate, a front panel, a rear panel, a middle partition plate, two side panels and a top plate; the bottom plate, the side panels on two sides, the rear panel, the top plate and the front panel form six surfaces of the shell, and the middle partition plate is arranged above the bottom plate; the bottom plate bears side panels on two sides, a top plate, a rear panel, a front panel and a middle partition plate; the front panel is provided with an output positive quick socket, an output negative quick socket and an aviation socket; the front panel is also provided with a display panel; a plastic air window for ventilation and air outlet is arranged below the front panel;
the ship-shaped switch of the integrated word power line interface seat is arranged on the rear panel and used for inserting a power line, and the safety tube seat is arranged above the rear panel and used for limiting the power supply of the fan and playing a role in overcurrent protection; a fan is arranged below the rear panel and used for radiating heat of the internal equipment;
a switch power supply board is arranged on the left side of the middle partition board, a control board is arranged on the right Fang Zhijia of the middle partition board, and an output filter inductor is arranged in front of the middle partition board;
a main circuit board is arranged at the lower left side of the middle partition plate;
and a Faraday capacitor is arranged below the right side of the middle partition plate.
Preferably, the external power supply is 220V ac.
Preferably, the IGBT circuit is an H bridge circuit.
Preferably, the output cathode of the Faraday capacitor is connected with a silicon controlled rectifier module, the anode of the Faraday capacitor is connected with a filter inductor, the output end of the silicon controlled rectifier module is connected with an output cathode fast socket and an aviation plug cathode terminal, and the output end of the Faraday capacitor is connected with an anode fast socket and an aviation plug anode terminal.
Preferably, the ship-shaped switch input end is provided with a delta power line interface seat, the ship-shaped switch output end supplies power to the fan through the protective tube, the rectifier bridge output end is also connected with a switch power board, the switch power board supplies power to the control board and the display board, the control board is used for controlling the IGBT circuit and the relay of the main circuit board, and the output voltage of the welding machine is collected and fed back through the display board.
Preferably, the display panel displays the current and the number of the welding workpieces, is provided with a welding/counting switching option, is provided with charging, preparing, welding and protecting indication LEDs, and has parameter adjusting function, thermal protection and display function and given output function; the display panel and the control panel are connected by a flat cable to transmit input/output signals.
Preferably, the top plate of the housing is provided with a handle for lifting the machine.
The utility model has the following beneficial effects:
after the digital heat-preservation nailing and welding machine is adopted, the digital heat-preservation nailing and welding machine has the characteristics of small volume, light weight and low failure rate, has reasonable static external characteristics and good dynamic performance, and ensures that the welding arc energy is highly concentrated, the stability is good, the welding spatter is small, the deformation is small, and the welding formation is attractive; adopt inverter charging for the welding machine is small, and charging efficiency improves, has multiple regulatory function and can look over the advantage of work piece count. The welding machine provided by the utility model is high-power factor, high-efficiency, energy-saving and environment-friendly welding equipment.
Drawings
Fig. 1 is a perspective view of a digital heat insulation nailing and welding machine of the present utility model.
FIG. 2 is a front view of a digital insulated nailing machine according to the present utility model.
FIG. 3 is a rear view of a digital insulated nailing machine according to the present utility model.
FIG. 4 is a left side view (with side panels and top panel omitted) of a digital insulated nailing machine according to the present utility model.
FIG. 5 is a right side view of a digital insulated nailing machine of the present utility model (with both side panels and top panel omitted).
FIG. 6 is a top view (top plate omitted) of a digital insulated nailing machine according to the present utility model.
Fig. 7 is a schematic diagram of a bottom plate structure of a digital heat insulation nailing and welding machine.
Fig. 8 is a schematic diagram of a circuit of a digital heat insulation tack welder of the present utility model.
In the figure: 1. a display panel; 2. outputting a negative fast socket; 3. aviation socket; 5. outputting an anode fast socket; 6. a boat type switch; 7. a blower; 8. a charging resistor; 9. a switching power panel; 10. a main circuit board; 11. a filter inductance; 12. a silicon controlled module; 13. a Farad capacitor; 15. a control board; 16. a discharge resistor; 17. and (5) footing.
Detailed Description
Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings.
Referring to fig. 1-8, a digital insulated nailing machine includes an electrical device and a housing;
the electric equipment comprises a main circuit board 10, a display board 1, a control board 15 and a silicon controlled rectifier module 12, wherein the input end of the main circuit board 10 is sequentially provided with a ship-shaped switch 6, a buffer relay and a rectifier bridge, the input end of the ship-shaped switch 6 is connected with external power supply, the output of the ship-shaped switch 6 is connected with the input end of the rectifier bridge after passing through the buffer relay, the output end of the rectifier bridge is connected with an IGBT circuit after being connected with a capacitor filter, the output of the IGBT circuit is connected with the main transformer, the output of the main transformer is connected with a Faraday capacitor 13 to charge the Faraday capacitor 13, the output of the Faraday capacitor 13 is connected with the silicon controlled rectifier module 12, and the Faraday capacitor 13 is controlled by the silicon controlled rectifier module 12 to externally supply power; the display panel 1 is used for receiving instruction input, the control panel 15 receives the instruction of the display panel 1 and controls the silicon controlled module 12 in real time;
the shell comprises a bottom plate, a front panel, a rear panel, a middle partition plate, two side panels and a top plate; the bottom plate, the side panels on two sides, the rear panel, the top plate and the front panel form six surfaces of the shell, and the middle partition plate is arranged above the bottom plate; the bottom plate bears side panels on two sides, a top plate, a rear panel, a front panel and a middle partition plate; the front panel is provided with an output positive quick socket 5, an output negative quick socket 2 and an aviation socket 3; the front panel is also provided with a display panel 1; a plastic air window for ventilation and air outlet is arranged below the front panel;
the ship-shaped switch 6 of the integrated word power line interface seat is arranged on the rear panel and used for inserting a power line, and the safety tube seat is arranged above the rear panel and used for limiting the power supply of the fan 7 and playing a role in overcurrent protection; a fan 7 is arranged below the rear panel and used for radiating heat of the internal equipment;
the left side of the middle partition board is provided with a switch power board 9, the right Fang Zhijia of the middle partition board is provided with a control board 15, and the front of the middle partition board is provided with an output filter inductor 11;
a main circuit board 10 is arranged at the lower left side of the middle partition plate;
a faraday capacitor 13 is arranged below the right side of the middle partition plate.
In specific implementation, the external power supply is 220V alternating current.
In specific implementation, the IGBT circuit is an H-bridge circuit.
In specific implementation, the output cathode of the Faraday capacitor 13 is connected with the silicon controlled rectifier module 12, the anode of the Faraday capacitor 13 is connected with the filter inductor 11, the output end of the silicon controlled rectifier module 12 is connected with the negative terminal of the output cathode fast socket 2 and the aviation socket 3, and the output end of the Faraday capacitor 13 is connected with the positive terminal of the positive fast socket 5 and the aviation socket 3.
During implementation, the input end of the boat-shaped switch 6 is provided with a delta power line interface seat, the output end of the boat-shaped switch 6 supplies power to the fan 7 through a protective tube, the output end of the rectifier bridge is also connected with a switch power board 9, the switch power board 9 supplies power to the control board 15 and the display board 1, and the control board 15 is used for controlling an IGBT circuit and a relay of the main circuit board 10, collecting output voltage of the welding machine and feeding back through the display board 1.
In specific implementation, the display panel 1 displays the current and the number of welding workpieces, is provided with a welding/counting switching button, is provided with charging, preparing, welding and protecting indication LEDs, has parameter adjusting functions, thermal protection and display functions and gives an output function; the display panel 1 and the control panel 15 are connected by a flat cable to transmit input/output signals.
In specific implementation, the top plate of the shell is provided with a handle for lifting the machine.
In the specific implementation, the input end of the Faraday capacitor 13 is also connected in series with a charging resistor 8, and the charging resistor is arranged on the bottom plate and used for limiting charging current.
In specific implementation, the output end of the faraday capacitor 13 is also connected in series with a discharge resistor 16, which is arranged on the middle partition plate and used for limiting discharge current.
In specific implementation, a foot 17 is also arranged at the bottom of the bottom plate and used for keeping the welding machine stably placed.
The digital heat-preservation nailing and welding machine has the characteristics of small volume, light weight and low failure rate, has reasonable static external characteristics and good dynamic performance, and ensures that the welding arc has high concentration of energy, good stability, small welding spatter, small deformation and attractive welding formation; adopt inverter charging for the welding machine is small, and charging efficiency improves, has multiple regulatory function and can look over the advantage of work piece count. The welding machine provided by the utility model is high-power factor, high-efficiency, energy-saving and environment-friendly welding equipment.
While the utility model has been described in detail with respect to the general description and specific embodiments thereof, it will be apparent to those skilled in the art that various modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the utility model and are intended to be within the scope of the utility model as claimed.

Claims (7)

1. A digital heat preservation nail welding machine which is characterized in that: the welder comprises an electrical device and a housing;
the electric equipment comprises a main circuit board (10), a display board (1), a control board (15) and a silicon controlled rectifier module (12), wherein a ship-shaped switch (6), a buffer relay and a rectifier bridge are sequentially arranged at the input end of the main circuit board (10), the input end of the ship-shaped switch (6) is connected with external power supply, the output of the ship-shaped switch (6) is connected with the input end of the rectifier bridge after passing through the buffer relay, the output end of the rectifier bridge is connected with an IGBT circuit after being connected with a capacitor filter, the output of the IGBT circuit is connected with the main transformer, the output of the main transformer is connected with a faraday capacitor (13) to charge the faraday capacitor (13), the output of the faraday capacitor (13) is connected with the silicon controlled rectifier module (12), and the faraday capacitor (13) is controlled by the silicon controlled rectifier module (12) to externally supply power; the display panel (1) is used for receiving instruction input, the control panel (15) receives the instruction of the display panel (1) and controls the silicon controlled module (12) in real time;
the shell comprises a bottom plate, a front panel, a rear panel, a middle partition plate, two side panels and a top plate; the bottom plate, the side panels on two sides, the rear panel, the top plate and the front panel form six surfaces of the shell, and the middle partition plate is arranged above the bottom plate; the bottom plate bears side panels on two sides, a top plate, a rear panel, a front panel and a middle partition plate; the front panel is provided with an output positive quick socket (5), an output negative quick socket (2) and an aviation socket (3); the front panel is also provided with a display panel (1); a plastic air window for ventilation and air outlet is arranged below the front panel;
the rear panel is provided with a ship-shaped switch (6) of an integrated word power line interface seat for inserting a power line, and a safety tube seat is arranged above the rear panel and used for limiting the power supply of a fan (7) and playing a role in overcurrent protection; a fan (7) is arranged below the rear panel and used for radiating heat of the internal equipment;
a switch power supply board (9) is arranged on the left side of the middle partition board, a control board (15) is arranged on the right Fang Zhijia of the middle partition board, and an output filter inductor (11) is arranged in front of the middle partition board;
a main circuit board (10) is arranged at the lower left side of the middle partition plate;
a Farad capacitor (13) is arranged below the right side of the middle partition plate.
2. The digital insulation nailer of claim 1 wherein: the external power supply is 220V alternating current.
3. The digital insulation nailer of claim 1 wherein: the IGBT circuit is an H-bridge circuit.
4. The digital insulation nailer of claim 1 wherein: the output cathode of the Faraday capacitor (13) is connected with a silicon controlled module (12), the anode of the Faraday capacitor (13) is connected with a filter inductor (11), the output end of the silicon controlled module (12) is connected with the negative terminals of the output cathode fast socket (2) and the aviation socket (3), and the output end of the Faraday capacitor (13) is connected with the positive terminals of the positive fast socket (5) and the aviation socket (3).
5. The digital insulation nailer of claim 1 wherein: the intelligent welding machine comprises a ship-shaped switch (6), wherein a delta power line interface seat is arranged at the input end of the ship-shaped switch (6), the output end of the ship-shaped switch (6) is powered by a fan (7) through a protective tube, a switch power board (9) is further connected to the output end of the rectifier bridge, the switch power board (9) is powered by a control board (15) and a display board (1), the control board (15) is used for controlling an IGBT circuit and a relay of a main circuit board (10), and output voltage of the welding machine is collected and fed back through the display board (1).
6. The digital insulation nailer of claim 1 wherein: the display panel (1) displays the current and the number of welding workpieces, is provided with a welding/counting switching option, is provided with charging, preparing, welding and protecting indication LEDs, has a parameter adjusting function, a thermal protection and display function and a given output function; the display panel (1) and the control panel (15) are connected by a flat cable to transmit input/output signals.
7. The digital insulation nailer of claim 1 wherein: the housing top plate is provided with a handle for lifting of the machine.
CN202321495861.2U 2023-06-13 2023-06-13 Digital heat preservation nailing and welding machine Active CN220407383U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321495861.2U CN220407383U (en) 2023-06-13 2023-06-13 Digital heat preservation nailing and welding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321495861.2U CN220407383U (en) 2023-06-13 2023-06-13 Digital heat preservation nailing and welding machine

Publications (1)

Publication Number Publication Date
CN220407383U true CN220407383U (en) 2024-01-30

Family

ID=89646148

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321495861.2U Active CN220407383U (en) 2023-06-13 2023-06-13 Digital heat preservation nailing and welding machine

Country Status (1)

Country Link
CN (1) CN220407383U (en)

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