CN220405963U - Starch dehydrator - Google Patents

Starch dehydrator Download PDF

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Publication number
CN220405963U
CN220405963U CN202321109763.0U CN202321109763U CN220405963U CN 220405963 U CN220405963 U CN 220405963U CN 202321109763 U CN202321109763 U CN 202321109763U CN 220405963 U CN220405963 U CN 220405963U
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China
Prior art keywords
water pumping
starch
pipe
collecting barrel
barrel
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CN202321109763.0U
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Chinese (zh)
Inventor
钟晓明
杨佳雨
卢玉华
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Fujian Sanming Beststarch Great Material Co ltd
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Fujian Sanming Beststarch Great Material Co ltd
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Abstract

The utility model relates to a starch dehydrator, which comprises a collecting barrel, a dehydration mechanism and a water pumping mechanism; when the starch slurry needs to be dehydrated in the actual production and use process, the starch slurry can be put into the dehydration mechanism in advance, then the dehydration mechanism is operated to enable the dehydration mechanism to rotate, the dehydration mechanism is enabled to carry out centrifugal dehydration on the starch slurry, then wastewater flows into the lower portion of the collecting barrel to carry out precipitation, starch in the wastewater remains to be precipitated to the lower portion of the collecting barrel, then the water pumping piece is operated to enable the water pumping pipe to pump separated water into the main flow pipe, the water pumping pipe is controlled to be opened and closed through the first valve body in the water pumping pipe, the water pumping pipe is enabled to realize graded water pumping, then the obtained starch can be discharged to the outside of the device through the discharge port to be collected and reused, therefore, the starch can be dehydrated more conveniently and efficiently, the loss of the starch is reduced, the production quantity of products is increased, and the production cost is reduced.

Description

Starch dehydrator
Technical Field
The utility model relates to the technical field of starch processing, in particular to a starch dehydrator.
Background
The starch can be regarded as a high polymer of glucose, and is used for preparing dextrin, maltose, glucose, alcohol and the like in industry, is also used for preparing printing paste, sizing textiles, sizing paper, pressing medicine tablets and the like, and can be extracted from starch-containing substances such as corn, sweet potato, wild acorn, kudzuvine root and the like.
In the traditional starch manufacturing process, most starch is often extracted through a water separation mode, the content of water in the extracted starch is often high, further dehydration treatment is needed, however, centrifugal dehydration is often adopted in the traditional technology, and is often easy to cause part of starch loss, so that raw materials are lost, the production quantity of products is reduced, and the production cost is increased.
Disclosure of Invention
First, the technical problem to be solved
In order to solve the problems in the prior art, the utility model provides the starch dehydrator which can dehydrate starch more conveniently and efficiently, reduce the loss of starch, improve the production quantity of products and reduce the production cost.
(II) technical scheme
In order to achieve the above purpose, the main technical scheme adopted by the utility model comprises the following steps:
the starch dehydrator comprises a collecting barrel, a dehydration mechanism and a water pumping mechanism, wherein the dehydration mechanism is arranged at the upper part of the collecting barrel, the water pumping mechanism is arranged at the lower part of the collecting barrel, and a discharge port is arranged at the bottom of the collecting barrel;
the water pumping mechanism comprises a water pumping pipe, a main flow pipe, a water pumping piece, a first valve body and a water draining pipe, wherein the upper part of the collecting barrel is provided with a plurality of water pumping pipes from bottom to top, the water pumping pipes are all communicated with the main flow pipe, one end of the water pumping piece is connected with the main flow pipe, the other end of the water pumping piece is connected with the water draining pipe, and the first valve body is arranged in the water pumping pipe.
Further, the device also comprises a liquid level sensor, wherein the liquid level sensor is arranged in the collecting barrel, and one liquid level sensor is arranged below the water suction pipe.
Further, the dehydration mechanism includes actuating assembly, dehydration bucket, discharging pipe and dismantlement piece, the upper portion of dehydration bucket with the inside rotatable coupling of collecting vat, the collecting vat lower part is provided with the opening, the discharging pipe with the opening rotatable coupling, the dehydration bucket lower part through the dismantlement piece with the discharging pipe can dismantle and be connected, dehydration bucket upper portion is provided with the feed inlet, dehydration bucket lower part is provided with the discharge gate, the discharge gate with the discharging pipe is linked together, the inside second valve body that is provided with of discharging pipe, actuating assembly with the discharging pipe drive is connected.
Further, still include the stopper, dehydration bucket lower part is provided with the stopper, be provided with on the discharging pipe with the spacing groove of stopper looks adaptation, the stopper with the spacing groove can dismantle and be connected, the stopper is used for restricting dehydration bucket and rotates.
Further, the water collecting device also comprises a filter piece, wherein the filter piece is covered outside the water pumping pipe and is detachably connected with the inner surface of the collecting barrel.
Further, the feeding device also comprises a sealing cover, and the sealing cover is arranged on the feeding port.
Further, the novel automatic feeding device further comprises a third valve body, and the third valve body is arranged inside the discharge hole.
Further, the collecting barrel comprises a supporting seat, and the outer surface of the collecting barrel is fixedly connected with the supporting seat.
Further, the water pump further comprises a PLC controller, wherein the PLC controller is electrically connected with the dehydration mechanism and the water pumping mechanism respectively.
(III) beneficial effects
The beneficial effects of the utility model are as follows: when the starch slurry needs to be dehydrated in the actual production and use process, the starch slurry can be put into the dehydration mechanism in advance, then the dehydration mechanism is operated to enable the dehydration mechanism to rotate, the dehydration mechanism is enabled to carry out centrifugal dehydration on the starch slurry, then wastewater flows into the lower portion of the collecting barrel to carry out precipitation, starch in the wastewater remains to be precipitated to the lower portion of the collecting barrel, then the water pumping piece is operated to enable the water pumping pipe to pump separated water into the main flow pipe, the water pumping pipe is controlled to be opened and closed through the first valve body in the water pumping pipe, the water pumping pipe is enabled to realize graded water pumping, then the obtained starch can be discharged to the outside of the device through the discharge port to be collected and reused, therefore, the starch can be dehydrated more conveniently and efficiently, the loss of the starch is reduced, the production quantity of products is increased, and the production cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a starch dehydrator according to an embodiment of the present utility model;
FIG. 2 is an overall structural elevation of a starch dehydrator according to an embodiment of the present utility model;
FIG. 3 is a cross-sectional view of the overall structure of a starch dehydrator according to an embodiment of the present utility model;
FIG. 4 is a schematic diagram of a dewatering mechanism of a starch dewatering machine according to an embodiment of the present utility model;
FIG. 5 is a schematic view of a water pump of a starch dehydrator according to an embodiment of the present utility model;
[ reference numerals description ]
The water level sensor comprises a cover body 1, a water pumping mechanism 2, a supporting seat 3, a collecting barrel 4, a dewatering mechanism 5, a sealing cover 6, a filtering piece 7, a limiting block 8, a rotating ring 9, a third valve body 10, a liquid level sensor 11, a main flow pipe 201, a water draining pipe 202, a water pumping piece 203, a first valve body 204, a water pumping pipe 205, a dewatering barrel 501, a discharging pipe 502, a rotating driving piece 503, a driving belt 504 and a second valve body 505.
Detailed Description
The utility model will be better explained by the following detailed description of the embodiments with reference to the drawings.
Referring to fig. 1 to 5, the starch dehydrator of the present utility model comprises a collecting barrel 4, a dehydration mechanism 5 and a water pumping mechanism 2, wherein the dehydration mechanism 5 is arranged at the upper part of the collecting barrel 4, the water pumping mechanism 2 is arranged at the lower part of the collecting barrel 4, and a discharge port is arranged at the bottom of the collecting barrel 4;
the water pumping mechanism 2 comprises a water pumping pipe 205, a main flow pipe 201, a water pumping piece 203, a first valve body 204 and a water draining pipe 202, wherein a plurality of water pumping pipes 205 are arranged on the upper portion of the collecting barrel from bottom to top, the water pumping pipes 205 are communicated with the main flow pipe 201, one end of the water pumping piece 203 is connected with the main flow pipe 201, the other end of the water pumping piece 203 is connected with the water draining pipe 202, and a first valve body 204 is arranged inside the water pumping pipe 205.
The working principle of the utility model is as follows: when the starch slurry is required to be dehydrated in the actual production and use process, the starch slurry can be put into the dehydration mechanism 5 in advance, then the dehydration mechanism 5 is operated to enable the dehydration mechanism 5 to rotate, the dehydration mechanism 5 is enabled to carry out centrifugal dehydration on the starch slurry, then the wastewater flows into the lower part of the collecting barrel 4 to carry out precipitation, starch residues in the wastewater are precipitated to the lower part of the collecting barrel 4, then the water pumping piece 203 is operated to enable the water pumping pipe 205 to pump the separated water into the main flow pipe 201, the opening and closing of the water pumping pipe 205 are controlled through controlling the first valve body 204 in the water pumping pipe 205, the water pumping pipe 205 is enabled to realize graded water pumping, then the obtained starch is discharged through the drain pipe 202 to the outside of the device for collection and recycling.
Further, the device also comprises a liquid level sensor, wherein the liquid level sensor is arranged in the collecting tank 4, and one liquid level sensor is arranged below one water suction pipe 205.
From the above description, it can be seen that the liquid level sensor is better able to sense the water level inside the collecting tank 4, and is electrically connected with the first valve 204, so that the water pumping pipe 205 can pump out the waste water in the collecting tank 4 in a grading manner, and the starch in the collecting tank 4 can be better precipitated.
Further, the dehydration mechanism 5 comprises a driving component, a dehydration barrel 501, a discharging pipe 502 and a disassembling piece, wherein the upper portion of the dehydration barrel 501 is rotatably connected with the inside of the collecting barrel 4, an opening is formed in the lower portion of the collecting barrel 4, the discharging pipe 502 is rotatably connected with the opening, the lower portion of the dehydration barrel 501 is detachably connected with the discharging pipe 502 through the disassembling piece, a feeding hole is formed in the upper portion of the dehydration barrel 501, a discharging hole is formed in the lower portion of the dehydration barrel 501, the discharging hole is communicated with the discharging pipe 502, a second valve body 505 is arranged in the discharging pipe 502, and the driving component is in driving connection with the discharging pipe 502.
As can be seen from the above description, when the starch slurry needs to be dehydrated, the starch slurry can be input into the dehydration barrel 501 through the feed inlet in advance, then the driving assembly is operated, the driving assembly drives the dehydration barrel 501 to rotate through the discharge pipe 502, the starch slurry in the dehydration barrel 501 can be centrifugally dehydrated, the dehydrated starch is discharged through the discharge port, and the wastewater is discharged into the collection barrel 4 to be precipitated, when the dehydration barrel 501 needs to be disassembled and washed, the dehydration barrel 501 can be separated from the discharge pipe 502 through the disassembling piece, and the dehydration barrel 501 is taken out and washed.
Further, the dewatering device further comprises a limiting block 8, the lower portion of the dewatering barrel 501 is provided with the limiting block 8, the discharging pipe 502 is provided with a limiting groove matched with the limiting block 8, the limiting block 8 is detachably connected with the limiting groove, and the limiting block 8 is used for limiting the dewatering barrel 501 to rotate.
From the above description, when the dewatering barrel 501 and the discharging pipe 502 are connected in an installation manner, the limiting block 8 at the lower part of the dewatering barrel 501 is inserted into the limiting groove, and then the disassembling piece is operated, so that the dewatering barrel 501 is fixed with the discharging pipe 502 through the disassembling piece, the limiting block 8 can limit the rotation of the dewatering barrel 501, and the discharging pipe 502 can better drive the dewatering barrel 501 to rotate.
Further, the filter element 7 is covered outside the water pumping pipe 205 and is detachably connected with the inner surface of the collecting barrel.
From the above description, it is advantageous for the filter element 7 to isolate the starch, so that the water suction pipe 205 can better suck out the waste water, and the loss of the starch can be reduced
Further, the device also comprises a sealing cover 6, and the sealing cover 6 is arranged on the feeding port.
From the above description, it is advantageous to close the feed inlet with the sealing cover 6 so that the starch slurry does not overflow from the feed inlet when the dewatering tub 501 is centrifuging the starch slurry.
Further, the novel valve further comprises a third valve body 10, and the third valve body 10 is arranged inside the discharge hole.
From the above description, it is advantageous to control the opening and closing of the discharge opening by the third valve body 10.
Further, the collecting barrel comprises a supporting seat 3, and the outer surface of the collecting barrel 4 is fixedly connected with the supporting seat 3.
From the above description, it is advantageous that the device is more stable in operation.
Further, the water pump further comprises a PLC controller, wherein the PLC controller is electrically connected with the dewatering mechanism 5 and the water pumping mechanism 2 respectively.
From the above description, the parameters of the starch dehydrator can be adjusted by the PLC controller, and the operator can operate the starch dehydrator more conveniently.
Example 1
Referring to fig. 1 to 5, a starch dehydrator comprises a collecting barrel 4, a dehydration mechanism 5 and a water pumping mechanism 2, wherein the dehydration mechanism 5 is arranged at the upper part of the collecting barrel 4, the water pumping mechanism 2 is arranged at the lower part of the collecting barrel 4, and a discharge port is arranged at the bottom of the collecting barrel 4;
the water pumping mechanism 2 comprises a water pumping pipe 205, a main flow pipe 201, a water pumping piece 203, a first valve body 204 and a water discharging pipe 202, wherein a plurality of water pumping pipes 205 are arranged at the upper part of the collecting barrel from bottom to top, the water pumping pipes 205 are communicated with the main flow pipe 201, one end of the water pumping piece 203 is connected with the main flow pipe 201, the other end of the water pumping piece 203 is connected with the water discharging pipe 202, and the first valve body 204 is arranged inside the water pumping pipe 205;
the device also comprises a liquid level sensor 11, wherein the liquid level sensor 11 is arranged in the collecting barrel 4, and the liquid level sensor 11 is arranged below one water suction pipe 205;
the pumping piece 203 adopts a pumping pump;
the first valve body 204 adopts a stop valve;
the dewatering mechanism 5 comprises a driving assembly, a dewatering barrel 501, a discharging pipe 502 and a disassembling piece, wherein the upper part of the dewatering barrel 501 is rotatably connected with the inside of the collecting barrel 4, an opening is formed in the lower part of the collecting barrel 4, the discharging pipe 502 is rotatably connected with the opening through rotary sealing, the lower part of the dewatering barrel 501 is detachably connected with the discharging pipe 502 through the disassembling piece, a feeding hole is formed in the upper part of the dewatering barrel 501, a discharging hole is formed in the lower part of the dewatering barrel 501, the discharging hole is communicated with the discharging pipe 502, a second valve body 505 is arranged in the discharging pipe 502, and the driving assembly is in driving connection with the discharging pipe 502;
the upper part of the collecting barrel 4 is provided with a rotating ring 9, the upper part of the dewatering barrel 501 is provided with a buckle, the rotating ring 9 is provided with a clamping groove matched with the buckle, and the dewatering barrel 501 is connected with the clamping groove through the buckle, so that the dewatering barrel 501 is more stable in rotation;
the driving assembly comprises a rotation driving part 503 and a transmission belt 504, and the rotation driving part 503 is in rotation driving connection with the discharging pipe 502 through the transmission belt 504;
the rotation driving part 503 adopts a motor;
the disassembling piece adopts an electromagnet, the electromagnet is arranged on the upper part of the electromagnetic discharging pipe 502, the magnetic attraction piece is arranged on the lower part of the dewatering barrel 501, and the electromagnet is attracted with the magnetic attraction piece, so that the dewatering barrel 501 can be disassembled better, and the dewatering barrel 501 can be taken out and cleaned better;
the dewatering device comprises a dewatering barrel 501, and is characterized by further comprising a limiting block 8, wherein the limiting block 8 is arranged at the lower part of the dewatering barrel 501, a limiting groove matched with the limiting block 8 is arranged on a discharging pipe 502, the limiting block 8 is detachably connected with the limiting groove, and the limiting block 8 is used for limiting the rotation of the dewatering barrel 501;
the two limiting blocks 8 are arranged, so that the rotation of the dewatering barrel 501 can be better limited, and the electromagnet can better adsorb the magnetic attraction piece;
the filter element 7 is covered outside the water pumping pipe 205 and is detachably connected with the inner surface of the collecting barrel;
the feeding port is provided with a sealing cover 6;
the novel water-removing device further comprises a cover body 1, wherein the cover body 1 is hinged with the upper part of the collecting barrel 4 through a hinge, so that the collecting barrel 4 can be better cleaned after the cover is opened, and the dehydrating barrel 501 can be better taken out for cleaning;
the novel automatic feeding device further comprises a third valve body 10, wherein the third valve body 10 is arranged in the discharge hole;
the third valve body 10 adopts a butterfly valve, which is favorable for better discharging the precipitated starch through a discharge port;
the collecting barrel comprises a collecting barrel body, a supporting seat and a supporting seat, wherein the supporting seat 3 is fixedly connected to the outer surface of the collecting barrel body 4, and welding is adopted;
the water pump also comprises a PLC controller which is respectively and electrically connected with the dewatering mechanism 5 and the water pumping mechanism 2;
the model of the PLC is DATA-7311, and the PLC is electrically connected with the rotation driving part 503, the liquid level sensor 11, the first valve body 204, the second valve body 505, the third valve body 10 and the pumping part 203 respectively.
The basic principle and main characteristics of the utility model and the advantages of the utility model are shown and described above, standard parts used by the utility model can be purchased from market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of the parts adopt conventional means such as mature bolt rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the description is omitted.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent changes made by the specification and drawings of the present utility model, or direct or indirect application in the relevant art, are included in the scope of the present utility model.

Claims (9)

1. A starch dehydrator, characterized in that: the device comprises a collecting barrel, a dehydration mechanism and a water pumping mechanism, wherein the dehydration mechanism is arranged at the upper part of the collecting barrel, the water pumping mechanism is arranged at the lower part of the collecting barrel, and a discharge port is arranged at the bottom of the collecting barrel;
the water pumping mechanism comprises a water pumping pipe, a main flow pipe, a water pumping piece, a first valve body and a water draining pipe, wherein the upper part of the collecting barrel is provided with a plurality of water pumping pipes from bottom to top, the water pumping pipes are all communicated with the main flow pipe, one end of the water pumping piece is connected with the main flow pipe, the other end of the water pumping piece is connected with the water draining pipe, and the first valve body is arranged in the water pumping pipe.
2. The starch dehydrator according to claim 1, wherein: the collecting barrel is internally provided with the liquid level sensor, and one liquid level sensor is arranged below the water pumping pipe.
3. The starch dehydrator according to claim 1, wherein: the dewatering mechanism comprises a driving assembly, a dewatering barrel, a discharging pipe and a disassembling piece, wherein the upper portion of the dewatering barrel is rotatably connected with the inside of the collecting barrel, an opening is formed in the lower portion of the collecting barrel, the discharging pipe is rotatably connected with the opening, the lower portion of the dewatering barrel is detachably connected with the discharging pipe through the disassembling piece, a feeding hole is formed in the upper portion of the dewatering barrel, a discharging hole is formed in the lower portion of the dewatering barrel, the discharging hole is communicated with the discharging pipe, a second valve body is arranged in the discharging pipe, and the driving assembly is in driving connection with the discharging pipe.
4. A starch dehydrator according to claim 3, wherein: still include the stopper, dehydration bucket lower part is provided with the stopper, be provided with on the discharging pipe with the spacing groove of stopper looks adaptation, the stopper with the spacing groove can dismantle and be connected, the stopper is used for restricting dehydration bucket and rotates.
5. The starch dehydrator according to claim 1, wherein: the filter piece is covered outside the water pumping pipe and is detachably connected with the inner surface of the collecting barrel.
6. A starch dehydrator according to claim 3, wherein: the feeding port is provided with a sealing cover.
7. The starch dehydrator according to claim 1, wherein: the novel material discharging device further comprises a third valve body, and the third valve body is arranged inside the material discharging hole.
8. The starch dehydrator according to claim 1, wherein: the collecting barrel comprises a collecting barrel body, and is characterized by further comprising a supporting seat, wherein the supporting seat is fixedly connected to the outer surface of the collecting barrel.
9. The starch dehydrator according to claim 1, wherein: the water pump further comprises a PLC controller, wherein the PLC controller is respectively and electrically connected with the dehydration mechanism and the water pumping mechanism.
CN202321109763.0U 2023-05-10 2023-05-10 Starch dehydrator Active CN220405963U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321109763.0U CN220405963U (en) 2023-05-10 2023-05-10 Starch dehydrator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321109763.0U CN220405963U (en) 2023-05-10 2023-05-10 Starch dehydrator

Publications (1)

Publication Number Publication Date
CN220405963U true CN220405963U (en) 2024-01-30

Family

ID=89654272

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321109763.0U Active CN220405963U (en) 2023-05-10 2023-05-10 Starch dehydrator

Country Status (1)

Country Link
CN (1) CN220405963U (en)

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