CN220401581U

CN220401581U - High-flexibility modularized line forming device

Info

Publication number: CN220401581U
Application number: CN202321582295.9U
Authority: CN
Inventors: 陈敏; 刁良豹; 王骏武
Original assignee: Excellence Kunshan Automation Technology Co ltd
Current assignee: Excellence Kunshan Automation Technology Co ltd
Priority date: 2023-06-20
Filing date: 2023-06-20
Publication date: 2024-01-26
Anticipated expiration: 2033-06-20

Abstract

The utility model discloses a high-flexibility modularized line forming device, which comprises: the body is connected with a plurality of functional units on the body in a sliding manner; the first sliding mechanism is arranged between the body and the functional unit and comprises a first guide rail and a guide strip which are arranged along the horizontal direction, and a cam mechanism is arranged between the first guide rail and the guide strip; the cam mechanism comprises a sliding plate which is in sliding connection with the functional unit, a first roller which is arranged on the sliding plate and matched with the first guide rail, an adjusting wheel which is arranged on the sliding plate, and a third roller which is eccentrically arranged on the adjusting wheel and is in contact with the guide strip; the cam mechanism can enable the first roller to be switched between a first state and a second state through controlling the state of the regulating wheel; in the first state, the first roller is engaged with the first guide rail; in the second state, the first roller is separated from the first guide rail. The functional units on the wire forming device can be increased, decreased and replaced according to processing requirements, and the positions of the functional units are adjusted to adapt to wider linear changes.

Description

High-flexibility modularized line forming device

Technical Field

The utility model relates to the field of wire rod processing, in particular to a high-flexibility modularized wire forming device.

Background

In the existing flat wire motor machining process, multi-step operations such as paint flushing, laser, cutting and the like are required to be carried out on the flat copper wire. Each operation is correspondingly provided with a special processing device. Continuous processing of flat copper wire is achieved by connecting a plurality of devices in rows to a fixture. In the existing structure, the distance that each processing device can adjust on the fixing device is limited, and the devices cannot move across areas. The length of flat copper wire compatible with the equipment is very small. There is a cumulative effect when there is a deviation in the length of the copper wire.

Disclosure of Invention

In order to overcome the defects in the prior art, the embodiment of the utility model provides a high-flexibility modularized line forming device, functional units on the line forming device can be increased, decreased and replaced according to processing requirements, all the functional units are connected through the same sliding mechanism, the area concept is broken, the whole guiding area can be shared, all the functional units can be flexibly changed in distance, and wider line type changes are adapted.

In order to achieve the above purpose, the utility model adopts the following technical scheme: a high flexibility modular wire forming device comprising:

a body;

a plurality of functional units slidably connected to the body;

the first sliding mechanism comprises a first guide rail and a guide strip which are arranged along the horizontal direction, and a cam mechanism arranged between the first guide rail and the guide strip; the cam mechanism comprises a sliding plate in sliding connection with the functional unit, a first roller arranged on the sliding plate and matched with the first guide rail, an adjusting wheel arranged on the sliding plate, and a third roller eccentrically arranged on the adjusting wheel and contacted with the guide strip;

the cam mechanism can be switched between a first state and a second state through the position change of the regulating wheel; in a first state, the first roller is engaged with the first rail; in the second state, the first roller is separated from the first guide rail.

The engagement state is that the first roller and the first guide rail are mutually limited in the axial direction of the first roller, so that the first roller can only slide along the first guide rail. The eccentric arrangement of the third roller on the adjusting wheel means that the center of the third roller and the center of the adjusting wheel are eccentrically arranged.

The plurality of functional units are arranged on the same guide rail, so that the plurality of functional units share one guide rail, the area concept is broken, the plurality of functional units share the whole guide area, and the moving range is not limited.

The first roller and the adjusting wheel are connected to the sliding plate, the third roller and the adjusting wheel are eccentrically arranged, and the first roller can be switched between the first state and the second state by enabling the adjusting wheel to be switched between the locking state and the unlocking state. In the first state, the first roller is engaged with the first guide rail, the first roller moves along the first guide rail, and the third roller moves along the guide bar, so that the position of the functional unit can be conveniently adjusted, and the functional unit is suitable for different lineages. In the second state, the first roller is separated from the first guide rail, so that the functional unit can be taken down from the body, the increase, decrease and replacement of the functional unit are realized, and the flexible conversion of different processing modes is realized.

Further, the adjusting wheel is connected with the sliding plate through a locking nut;

when the lock nut is in a locking state, the adjusting wheel is in a static state relative to the sliding plate, the first roller and the first guide rail can be simultaneously connected, the third roller and the guide bar are in contact, the distance between the first roller and the third roller is limited, the functional units can slide along the guide rail, the distance between adjacent functional units is adjusted, and the device is suitable for different lines. When lock nut is the unblock state, first gyro wheel can rotate, will first gyro wheel is around the center rotation of third gyro wheel, because the third gyro wheel eccentric arrangement is on the regulating wheel, consequently, when the regulating wheel rotates around the center of third gyro wheel, the central point of regulating wheel changes, regulating wheel and first gyro wheel all set up on the slide, drive the center of slide and first gyro wheel and change simultaneously, thereby change first gyro wheel with interval between the third gyro wheel makes first gyro wheel breaks away from first guide rail, first gyro wheel no longer receives the restriction of first guide rail, functional unit can follow take off on the body, realize functional unit's increase and decrease, replacement, satisfy user's different processing demands, its simple structure, convenient operation.

Further, one side of the first guide rail, which faces the guide bar, is of a V-rail structure, and the first roller is a V-wheel matched with the V-rail structure; the first state is that the first guide rail is embedded in the first roller. Utilize V rail and V wheel's cooperation, under the first state, V rail and V wheel are at the axial direction mutual restriction of V wheel, avoid the functional unit to drop from the body, and realize the sliding of functional unit on the guide rail, adjust the position. In the second state, the V wheel is separated from the V rail, so that the functional units can be taken down from the body, and the requirement that users select and combine different functional units at will is met.

Further, one side of the guide bar, which is contacted with the third roller, is a plane rail, so that the functional unit is not limited by the guide bar when being taken down from the body, and the operation is convenient.

Further, the wire forming device further comprises a second sliding mechanism, the second sliding mechanism comprises a second guide rail which is arranged in parallel with the first guide rail, a second roller which is arranged on the functional unit and matched with the second guide rail, and the second roller and the first roller are positioned on two sides of the first guide rail and two sides of the second guide rail which are opposite to each other. The sliding mechanisms are arranged, so that the stability of the sliding process of the functional unit can be improved. Further, the second guide rail is of a V-rail structure, and the second idler wheels are V-wheels.

Further, the second roller is hung on the second guide rail. That is, the second roller is disposed above the second rail, the third roller is disposed above the guide bar, and the first roller is disposed below the first rail. The sliding of the functional unit is more stable and reliable, and the functional unit is more convenient to increase or decrease and replace.

Further, the wire forming device further comprises an adjusting mechanism, the adjusting mechanism comprises a gear connected with the functional unit, a rack structure which is arranged on the body and matched with the gear, and a driving piece which is connected with the gear and used for driving the gear to rotate. The driving piece is used for driving the gear to rotate, so that the accurate adjustment of the position of the functional unit is realized.

Further, the driving member includes at least one of a manual indexing mechanism and a servo indexing mechanism.

Further, the rack structure is arranged on one side of the first guide rail, which is opposite to the guide bar. If the first guide rail can use a rack type V rail, one side is of a rack structure, the other side is of a V rail structure, the number of the guide rails is reduced, and meanwhile, the production cost is reduced.

Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:

1. by arranging the first sliding mechanism, the plurality of functional units are arranged on the same guide rail, so that the functional units share one guide rail, the area concept is broken, the plurality of functional units share the whole guide area, and the moving range is not limited.

2. The cam mechanism is arranged to change the distance between the first roller and the third roller, so that the first roller has a first state of being connected with the first guide rail and a second state of being separated from the first guide rail, and when in the first state, each functional unit can slide along the guide rail, the distance between adjacent functional units is adjusted, the position of each functional unit is changed, and wider linear change can be adapted; in the second state, the functional units can be removed from the body, so that the functional units can be added and replaced.

3. The cam mechanism comprises a sliding plate, a first roller and an adjusting wheel are arranged on the sliding plate, a third roller is eccentrically arranged on the adjusting wheel, the adjusting wheel is connected with the sliding plate through a locking nut, the state of the adjusting wheel is changed through the locking nut, and the cam mechanism is simple in structure and convenient to operate.

The foregoing and other objects, features and advantages of the utility model will be apparent from the following more particular description of preferred embodiments, as illustrated in the accompanying drawings.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a centerline forming apparatus according to an embodiment of the present utility model;

FIG. 2 is a schematic view showing a sliding mechanism connected to a body according to a first embodiment of the present utility model;

FIG. 3 is a schematic view of a first sliding mechanism according to a first embodiment of the present utility model;

FIG. 4 is a schematic view of a first sliding mechanism facing a main body according to a first embodiment of the present utility model;

fig. 5 is a schematic view of a second sliding mechanism according to a first embodiment of the utility model.

Reference numerals of the above drawings: 1. a body; 2. a functional unit; 3. a first sliding mechanism; 31. a first guide rail; 311. a first V-rail; 312. a rack; 32. a cam mechanism; 321. a slide plate; 322. a first V wheel; 323. an adjusting wheel; 324. a third roller; 33. a guide bar; 4. a second sliding mechanism; 41. a second V-rail; 42. a second V-wheel; 5. an adjusting mechanism; 51. a gear; 52. a driving member; 6. and (5) locking the nut.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Embodiment one: referring to fig. 1 to 5, a high-flexibility modularized wire forming device comprises a body 1, a plurality of functional units 2 arranged on the body 1, a first sliding mechanism 3, a second sliding mechanism 4 and an adjusting mechanism 5 arranged between the body 1 and the functional units 2.

As shown in fig. 1, the body 1 is a frame, on which a second sliding mechanism 4, an adjusting mechanism 5 and a first sliding mechanism 3 are sequentially disposed from top to bottom, and the functional unit 2 is slidably connected with the body 1 through the sliding mechanisms. The functional units 2 comprise any one or more of wire feeding units, lacquer wire units, laser units and punching units, and can be used in combination according to the processing requirements of users, and a plurality of functional units 2 can be repeatedly arranged on the online forming device according to the requirements.

Referring to fig. 3 and 4, the first sliding mechanism 3 includes a first rail 31, a guide bar 33, and a cam mechanism 32 disposed between the first rail 31 and the guide bar 33. The first guide rail 31 is a rack 312 type V rail, the upper surface thereof is a rack 312, and the lower surface thereof is a first V rail 311. The guide bar 33 is rectangular and long, and the guide bar 33 is located below the first guide rail 31. The cam mechanism 32 includes a sliding plate 321 slidably connected to the functional unit 2, a first V wheel 322 disposed on the sliding plate 321 and matched with the first V rail 311, an adjusting wheel 323 disposed on the sliding plate 321, and a third roller 324 eccentrically disposed on the adjusting wheel 323 and contacting the guide bar 33.

The slider has a first end and a second end. The first end is arranged in a chute on the housing of the functional unit 2, and the functional unit 2 can slide in the chute along the vertical direction. The chute is provided with a limiting part which is matched with the limiting part, and two sides of the first end are outwards protruded. When the first V wheel 322 is separated from the first V rail 311, the protrusion contacts with the limiting part to limit the sliding block from falling further. The second end is provided with two first V-wheels 322 and one adjustment wheel 323. Two first V-wheels 322 are disposed in a horizontal direction, and an upper side of the first V-wheels 322 may be engaged with the first V-rail 311, and the first V-wheels 322 may rotate around the center thereof. The adjusting wheel 323 is located below the first V wheel 322 and connected to the slide plate 321 via a lock nut 6. A third roller 324 is eccentrically provided on the adjustment wheel 323, the lower side of the third roller 324 is in contact with the guide bar 33, and the third roller 324 is rotatable around the center thereof. When the lock nut 6 is in a locked state, the adjusting wheel 323 cannot rotate, is in a static state relative to the sliding plate 321, and drives the functional unit 2 to slide along the guide rail along with the rotation of the first V wheel 322 and the third roller 324. When the lock nut 6 is in the unlocked state, the adjusting wheel 323 can rotate around the center of the third roller 324, and the center position of the adjusting wheel 323 is changed due to the eccentric arrangement of the adjusting wheel 323 and the third roller 324. The adjusting wheel 323 is disposed on the slider, so as to drive the slider to slide along the sliding groove, so that the first V-wheel 322 is separated from the first V-rail 311, and the functional unit 2 may be removed from the body 1.

Referring to fig. 5, the second sliding mechanism 4 includes a second guide rail parallel to the first guide rail 31, the upper surface of the second guide rail is a second V-rail 41, a second V-wheel 42 is disposed on the functional unit 2 and hung on the second V-rail 41, and the second V-wheel 42 and the first V-wheel 322 are located on two opposite sides of the first guide rail 31 and the second guide rail.

The adjusting mechanism 5 comprises a gear 51 connected with the functional unit 2, the gear 51 is matched with the rack 312 of the first guide rail 31, and a driving member connected with the gear 51 and used for driving the gear 51 to rotate is provided. The driver 52 includes at least one of a manual indexing mechanism and a servo indexing mechanism.

During the production process, the first V-wheel 322 is connected to the functional unit 2 via a slide, pressing the first V-rail 311 upwards. The third roller 324 is connected to the slider via an adjusting wheel 323 and is disposed on the guide bar 33. The second V-wheel 42 is connected to the functional unit 2 and is suspended on the second V-rail 41. When the functional unit 2 needs to be replaced, the lock nut 6 is rotated to be in an unlocked state, and the adjusting wheel 323 is rotated to enable the first V-wheel 322 to be far away from the first V-rail 311, so that the functional unit 2 can be obliquely taken down on the side opposite to the body 1. When the functional unit 2 needs to be installed, the second V-wheel 42 is suspended on the second V-rail 41, the adjusting wheel 323 is rotated, the first V-wheel 322 is pressed against the first V-rail 311, and finally the locking nut is locked to fix the position of the adjusting wheel 323, so that the installation is completed. When the position of the functional unit 2 needs to be adjusted to meet the processing of different line lengths, the gear 51 is rotated by a manual displacement mechanism or a servo displacement mechanism to drive the functional unit 2 to move to a target position.

The principles and embodiments of the present utility model have been described in detail with reference to specific examples, which are provided to facilitate understanding of the method and core ideas of the present utility model; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present utility model, the present description should not be construed as limiting the present utility model in view of the above.

Claims

1. A high flexibility modular wire forming device comprising:

a body;

a plurality of functional units slidably connected to the body;

the cam mechanism can enable the first roller to be switched between a first state and a second state through controlling the state of the regulating wheel; in a first state, the first roller is engaged with the first rail; in the second state, the first roller is separated from the first guide rail.

2. The high flexibility modular wire forming device of claim 1, wherein the adjustment wheel is connected to the slide plate via a lock nut;

when the lock nut is in a locking state, the regulating wheel is in a static state relative to the sliding plate, and the first roller is engaged with the first guide rail; when the lock nut is in an unlocking state, the first roller can rotate around the center of the third roller, so that the first roller is separated from the first guide rail.

3. The high flexibility modular wire forming device of claim 1, wherein a side of the first rail facing the guide bar is a V-rail structure, and the first roller is a V-wheel mated with the V-rail structure; the first state is that the first guide rail is embedded in the first roller.

4. The high flexibility modular wire forming device of claim 1, further comprising a second slide mechanism comprising a second rail disposed parallel to the first rail, a second roller disposed on the functional unit and cooperating with the second rail, the second roller and the first roller being positioned on opposite sides of the first rail and the second rail.

5. The high flexibility modular wire forming device of claim 4, wherein the second rail is a V-rail structure and the second roller is a V-wheel.

6. The high flexibility modular wire forming device of claim 5, wherein the second roller is suspended from the second rail.

7. The high-flexibility modular wire forming device according to claim 1, further comprising an adjusting mechanism, wherein the adjusting mechanism comprises a gear connected with the functional unit, a rack structure arranged on the body and matched with the gear, and a driving member connected with the gear and used for driving the gear to rotate.

8. The high flexibility modular wire forming apparatus of claim 7, wherein the drive member comprises at least one of a manual indexing mechanism and a servo indexing mechanism.

9. The high flexibility modular wire forming device of claim 7, wherein the rack structure is disposed on a side of the first rail opposite the guide bar.