CN220393561U - Breaking device for hexagonal glass - Google Patents
Breaking device for hexagonal glass Download PDFInfo
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- CN220393561U CN220393561U CN202321455371.XU CN202321455371U CN220393561U CN 220393561 U CN220393561 U CN 220393561U CN 202321455371 U CN202321455371 U CN 202321455371U CN 220393561 U CN220393561 U CN 220393561U
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- fixing
- jacking
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- 239000011521 glass Substances 0.000 title claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 8
- 210000003811 finger Anatomy 0.000 description 3
- 210000003813 thumb Anatomy 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The breaking device for hexagonal glass comprises a conveyor belt, a jacking mechanism and a fixing mechanism; the fixing mechanism is used for fixing four corners of glass, the fixing mechanism is positioned above the conveyor belt, and a gap for passing glass is reserved between the fixing mechanism and the conveyor belt; the jacking mechanism is arranged below the conveyor belt, the jacking mechanism is arranged below the fixing mechanism in the height direction, and the output end of the jacking mechanism faces the conveyor belt. Because glass is cut, the cutting line between the fixed area and the non-fixed area is easier to break after being jacked by stress, so that the glass breaking effect is realized, the jacking mechanism can be composed of air cylinders, and the glass can be broken manually relative to the manual operation through uniform force conveying, so that glass scraps can be reduced while the glass is broken, and the production safety and the production efficiency are improved.
Description
Technical Field
The utility model relates to the technical field of glass processing, in particular to a breaking device for hexagonal glass.
Background
In order to achieve better visual effects during decoration, glass with various shapes, such as hexagonal glass, is currently arranged, in the manufacturing process of the hexagonal glass, firstly, shallow cutting is carried out on four corners of a complete rectangle (the four corners are not separated from the rectangular glass yet), then, the cut glass is transported to a breaking process, and the four corners of the glass are broken manually, so that the hexagonal glass is formed.
However, based on this production method, the cut glass is placed on a conveyor belt, and 2 workers are respectively allocated to both sides of the conveyor belt, and the four corners are broken off. The labor cost of the use is higher, the production efficiency is extremely low, and each piece of glass needs to be subjected to secondary breaking procedures, so that the production efficiency is seriously influenced, and the breaking device for hexagonal glass capable of improving the production efficiency is urgent.
Disclosure of Invention
Aiming at the defects, the utility model aims to provide a breaking device for hexagonal glass, which reduces the manual participation and accelerates the processing efficiency of the hexagonal glass.
To achieve the purpose, the utility model adopts the following technical scheme: the breaking device for hexagonal glass comprises a conveyor belt, a jacking mechanism and a fixing mechanism;
the fixing mechanism is used for fixing four corners of glass, the fixing mechanism is positioned above the conveyor belt, and a gap for passing glass is reserved between the fixing mechanism and the conveyor belt;
the jacking mechanism is arranged below the conveyor belt, the jacking mechanism is arranged below the fixing mechanism in the height direction, and the output end of the jacking mechanism faces the conveyor belt.
Preferably, the fixing mechanism comprises a first fixing piece and a second fixing piece, the first fixing piece and the second fixing piece are sequentially arranged along the conveying direction of the conveying belt, the length direction of the first fixing piece is not parallel to the length direction of the second fixing piece, and the jacking mechanism is arranged below the first fixing piece and the second fixing piece in the height direction.
Preferably, the first fixing piece comprises two parallel first rod bodies, the first rod bodies are arranged above the conveyor belt, and a gap for glass to pass through is reserved between the first rod bodies and the conveyor belt;
the jacking mechanism is located between the two first rod bodies.
Preferably, the second fixing piece comprises two parallel second rod bodies, the second rod bodies are arranged above the conveyor belt, and a gap for glass to pass through is reserved between the second rod bodies and the conveyor belt;
the jacking mechanism is positioned between the two first rod bodies, and the length direction of the first rod body is not parallel to the length direction of the second rod body.
Preferably, the first fixing piece further comprises two groups of first supporting pieces, sliding rails and mounting pieces;
the two groups of first supporting pieces are respectively arranged on two sides of the conveyor belt, the sliding rail is arranged at the top of the supporting pieces in a supporting mode, the installation pieces are slidably installed on the sliding rail, and two ends of the first rod body are respectively fixed on the two groups of different first supporting pieces.
Preferably, the mounting member comprises a slider member and a rod sleeve;
the sliding piece is slidably mounted on the sliding rail, the rod sleeve is movably mounted on the top of the sliding piece, and the end portion of the first rod body is sleeved with the rod sleeve.
Preferably, the jacking mechanism comprises a second supporting piece, an air cylinder and a jacking rod, wherein the second supporting piece is arranged below the conveyor belt, the air cylinder is fixed at the top of the second supporting piece, and the jacking rod is fixedly arranged at the output end of the air cylinder;
when the cylinder is stationary, the jack-up rod abuts against the lower surface of the conveyor belt.
Preferably, the surfaces of the jacking rod, the first rod body and the second rod body are sleeved with sponge.
One of the above technical solutions has the following advantages or beneficial effects: the utility model provides a be provided with fixed establishment and jack-up mechanism in this application, can place after glass is cut the conveyer belt conveys, and when glass removes to the below of fixed establishment, the conveyer belt stop the operation, is located this moment the fixed angle of glass can be fixed to the fixed establishment, then start jack-up mechanism, jack-up mechanism is located the below of conveyer belt, carries out jack-up operation to the conveyer belt, and jack-up mechanism is located the below of the direction of height of fixed establishment, can only jack-up the unfixed region of glass when jack-up, because glass is cut the reason, the unfixed region is broken easily at the cutting line between atress jack-up back and the fixed region to realize the effect that glass is broken off with the fingers and thumb, and the jack-up mechanism can be by the cylinder to constitute, through the transportation of even power for manual breaking off with the fingers and thumb, can reduce glass piece's production, improve production safety and production efficiency.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the present utility model.
Fig. 2 is a schematic diagram of a general jack-up mechanism according to an embodiment of the present utility model.
Fig. 3 is a top view of one embodiment of the present utility model.
Wherein: the conveyor belt 1, the jack-up mechanism 2, the second support 21, the cylinder 22, the jack-up rod 23, the first fixing member 3, the first rod body 31, the first support 32, the slide rail 33, the mounting member 34, the sliding member 341, the rod sleeve 342, the second fixing member 4, the second rod body 41, and the gap 5.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 3, a breaking device for hexagonal glass comprises a conveyor belt (1), a jacking mechanism (2) and a fixing mechanism;
the fixing mechanism is used for fixing four corners of glass, the fixing mechanism is positioned above the conveyor belt (1), and a gap (5) for passing glass is reserved between the fixing mechanism and the conveyor belt (1);
the jacking mechanism (2) is arranged below the conveyor belt, the jacking mechanism (2) is arranged below the fixing mechanism in the height direction, and the output end of the jacking mechanism (2) faces the conveyor belt (1).
In order to solve the inefficiency problem of current production, be provided with fixed establishment and jack-up mechanism (2) in this application, can place after glass is cut on conveyer belt (1) and carry out the transfer, when glass removes to fixed establishment's below, conveyer belt (1) stop operation, be located at this moment fixed establishment can fix glass's angle, then start jack-up mechanism (2), jack-up mechanism (2) are located conveyer belt (1) below, carry out jack-up operation to conveyer belt (1), and jack-up mechanism (2) are located fixed establishment's the below of direction of height, can only jack-up to glass unfixed region during jack-up, because glass is cut the reason, unfixed region break with the cutting line between the fixed region more easily behind the atress jack-up to realize the effect that glass breaks off with the fingers and thumb, and jack-up mechanism (2) can be constituteed by cylinder (22), through the transportation of even power for manual breaking off with the hand, can reduce production safety in breaking off glass and production efficiency.
Preferably, the fixing mechanism comprises a first fixing piece (3) and a second fixing piece (4), the first fixing piece (3) and the second fixing piece (4) are sequentially arranged along the conveying direction of the conveyor belt (1), the length direction of the first fixing piece (3) is not parallel to the length direction of the second fixing piece (4), and the jacking mechanism (2) is arranged below the first fixing piece (3) and the second fixing piece (4) in the height direction.
When glass is cut, the cutting directions of adjacent angles are not parallel, in order to better fix the angles of the glass when the jacking mechanism (2) jacks, the utility model is provided with a first fixing piece (3) and a second fixing piece (4), and the first fixing piece (3) and the second fixing piece (4) respectively fix the adjacent angles, so that a plurality of angles in different directions can be processed on the same conveyor belt (1), and the processing efficiency is improved. When the jacking mechanism (2) jacks up the glass non-fixed area, the first fixing piece (3) and the second fixing piece (4) can give the pressure in the length direction of the glass fixed area which is the same as the cutting direction, so that the cutting place is easier to break off.
Preferably, the first fixing piece (3) comprises two parallel first rod bodies (31), the first rod bodies (31) are arranged above the conveyor belt (1), and a gap (5) for glass to pass through is reserved between the first rod bodies (31) and the conveyor belt (1);
the jacking mechanism (2) is located between the two first rod bodies (31).
Preferably, the second fixing piece (4) comprises two parallel second rod bodies (41), the second rod bodies (41) are arranged above the conveyor belt (1), and a gap (5) for glass to pass through is reserved between the second rod bodies (41) and the conveyor belt (1);
the jacking mechanism (2) is positioned between the two first rod bodies, and the length direction of the first rod body (31) is not parallel to the length direction of the second rod body (41).
Since the cutting direction of the glass diagonal is uniform and parallel. In order to increase the processing speed, the first fixing piece (3) is provided with two parallel first rod bodies (31), and before processing, the distance between the two first rod bodies (31) can be adjusted so that the opposite angle of the conveyed glass can be just below the first rod bodies (31). And then the jacking mechanism (2) is started again, so that two opposite angles of glass can be broken at one time, and the processing efficiency is improved.
The length direction of the first rod body (31) is different from the length direction of the second rod body (41) when the first rod body is arranged, and similarly, the second rod body (41) is used for fixing the opposite angles of glass, so that rectangular glass can be broken into hexagonal glass only by executing jacking operation twice, and the processing efficiency is improved.
Preferably, the first fixing piece (3) further comprises two groups of first supporting pieces (32), a sliding rail (33) and a mounting piece (34);
the two groups of first supporting pieces (32) are respectively arranged on two sides of the conveyor belt (1), the sliding rail (33) is arranged at the top of the supporting pieces in an erected mode, the mounting pieces (34) are slidably mounted on the sliding rail (33), and two ends of the first rod body (31) are respectively fixed on the two groups of different first supporting pieces (32).
The first fixing piece (3) is consistent with the mechanism of the second fixing piece (4), wherein the first supporting piece (32) can be two cylinders which are arranged in parallel, and the sliding rail (33) is erected at the top of the two cylinders. And the mounting piece (34) is slidably mounted on the sliding rail (33), and when the first rod body (31) is mounted, two ends of the first rod body (31) are respectively mounted and fixed on two fixing pieces on different sides of the conveyor belt (1), so that the first rod body (31) can be erected above the upper surface of the conveyor belt (1). Before the production and processing, the positions of the fixing pieces at the two ends of the first rod bodies (31) can be changed through sliding, so that the two first rod bodies (31) can fix the opposite angles of one rectangular glass.
Preferably, the mounting (34) comprises a slider (341) and a rod sleeve (342);
the sliding piece (341) is slidably mounted on the sliding rail (33), the rod sleeve (342) is movably mounted on the top of the sliding piece (341), and the end portion of the first rod body (31) is sleeved with the rod sleeve (342).
In one embodiment, the sliding member (341) is a member adapted to the sliding rail (33), a screw hole is provided in the center of the top end of the sliding member (341) inwards, a stud is provided below the rod sleeve (342), the stud is adapted to the screw hole, the rod sleeve (342) is movably mounted at the top of the sliding member (341), the rod sleeve (342) can be rotated and then sleeved with the first rod body (31), so that the length direction of the first rod body (31) is consistent with the cutting direction of glass, and the cut place is ensured to be broken more easily when the glass is jacked.
Preferably, the jacking mechanism (2) comprises a second supporting piece (21), an air cylinder (22) and a jacking rod (23), wherein the second supporting piece (21) is arranged below the conveyor belt (1), the air cylinder (22) is fixed at the top of the second supporting piece (21), and the jacking rod (23) is fixedly arranged at the output end of the air cylinder (22);
when the cylinder (22) is stationary, the jack-up rod (23) abuts against the lower surface of the conveyor belt (1).
The second support (21) may be a cylinder for adjusting the height of the cylinder (22) and the jack-up lever (23). When the bottle is broken off, the air cylinder (22) is slowly ejected, and the ejection rod (23) is driven to be ejected upwards together. The jacking rod (23) can increase the contact area with the conveyor belt (1), so that the stress area of the glass non-fixed area is increased. Thereby breaking off the glass more stably.
When the air cylinder (22) is static, the jacking rod (23) is propped against the lower surface of the conveyor belt (1), and the upward jacking force of the glass can be based on the moment of starting the air rod, so that the running stroke of the air rod is reduced, and the breaking efficiency is accelerated.
Preferably, the surfaces of the jacking rod (23), the first rod body (31) and the second rod body (41) are sleeved with sponges.
In order to break off the glass more, the height of the gap (5) is only about 0.1 cm-0.2 cm higher than the thickness of the glass, and the shaking condition possibly occurs in the transmission process of the conveyor belt (1), so that the glass rubs against the first rod body (31), and the glass is scraped, and sponge is sleeved on the surfaces of the first rod body (31) and the second rod body (41), so that the friction force between the first rod body (31) and the glass is reduced.
The jacking rod (23) is abutted against the conveyor belt (1) when the air cylinder (22) is stationary, and similarly, if no sponge is arranged, the jacking rod (23) always rubs the conveyor belt (1), and the durability of the conveyor belt (1) is consumed.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (8)
1. The breaking device of the hexagonal glass is characterized by comprising a conveyor belt (1), a jacking mechanism (2) and a fixing mechanism;
the fixing mechanism is used for fixing four corners of glass, the fixing mechanism is positioned above the conveyor belt (1), and a gap (5) for passing glass is reserved between the fixing mechanism and the conveyor belt (1);
the jacking mechanism (2) is arranged below the conveyor belt, the jacking mechanism (2) is arranged below the fixing mechanism in the height direction, and the output end of the jacking mechanism (2) faces the conveyor belt (1).
2. The breaking device of hexagonal glass according to claim 1, wherein the fixing mechanism comprises a first fixing member (3) and a second fixing member (4), the first fixing member (3) and the second fixing member (4) are sequentially arranged along the conveying direction of the conveyor belt (1), the length direction of the first fixing member (3) is not parallel to the length direction of the second fixing member (4), and the jacking mechanism (2) is arranged below the first fixing member (3) and the second fixing member (4) in the height direction.
3. The breaking-off device for hexagonal glass according to claim 2, wherein the first fixing member (3) comprises two parallel first rod bodies (31), the first rod bodies (31) are arranged above the conveyor belt (1), and a gap (5) for glass to pass through is reserved between the first rod bodies (31) and the conveyor belt (1);
the jacking mechanism (2) is located between the two first rod bodies (31).
4. A breaking-off device for hexagonal glass according to claim 3, characterized in that the second fixing element (4) comprises two parallel second rods (41), the second rods (41) being arranged above the conveyor belt (1), a gap (5) being left between the second rods (41) and the conveyor belt (1) for glass to pass through;
the jacking mechanism (2) is positioned between the two first rod bodies, and the length direction of the first rod body (31) is not parallel to the length direction of the second rod body (41).
5. A breaking-off device for hexagonal glass according to claim 3 or 4, characterized in that the first fixing element (3) further comprises two sets of first supporting elements (32), sliding rails (33) and mounting elements (34);
the two groups of first supporting pieces (32) are respectively arranged on two sides of the conveyor belt (1), the sliding rail (33) is arranged at the top of the supporting pieces in an erected mode, the mounting pieces (34) are slidably mounted on the sliding rail (33), and two ends of the first rod body (31) are respectively fixed on the two groups of different first supporting pieces (32).
6. The breaking-off device of hexagonal glass according to claim 5, wherein the mounting member (34) comprises a slider (341) and a sleeve (342);
the sliding piece (341) is slidably mounted on the sliding rail (33), the rod sleeve (342) is movably mounted on the top of the sliding piece (341), and the end portion of the first rod body (31) is sleeved with the rod sleeve (342).
7. The breaking device of hexagonal glass according to claim 6, wherein the jacking mechanism (2) comprises a second supporting member (21), an air cylinder (22) and a jacking rod (23), the second supporting member (21) is arranged below the conveyor belt (1), the air cylinder (22) is fixed at the top of the second supporting member (21), and the jacking rod (23) is fixedly arranged at the output end of the air cylinder (22);
when the cylinder (22) is stationary, the jack-up rod (23) abuts against the lower surface of the conveyor belt (1).
8. The breaking-off device for hexagonal glass according to claim 7, wherein the surfaces of the jack-up lever (23), the first lever body (31) and the second lever body (41) are sleeved with sponge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321455371.XU CN220393561U (en) | 2023-06-08 | 2023-06-08 | Breaking device for hexagonal glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321455371.XU CN220393561U (en) | 2023-06-08 | 2023-06-08 | Breaking device for hexagonal glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220393561U true CN220393561U (en) | 2024-01-26 |
Family
ID=89613917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321455371.XU Active CN220393561U (en) | 2023-06-08 | 2023-06-08 | Breaking device for hexagonal glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220393561U (en) |
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2023
- 2023-06-08 CN CN202321455371.XU patent/CN220393561U/en active Active
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